SEW-Eurodrive MOVIPRO PHE10A-3 X A-00 Series Operating Instructions Manual
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SEW-Eurodrive MOVIPRO PHE10A-3 X A-00 Series Operating Instructions Manual

Drive and application controller
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*31544673_0923*
Drive Technology \ Drive Automation \ System Integration \ Services
Operating Instructions
Drive and Application Controller
®
MOVIPRO
PHE10A-...-3.X...A-00/...
Edition 09/2023
31544673/EN

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Summary of Contents for SEW-Eurodrive MOVIPRO PHE10A-3 X A-00 Series

  • Page 1 *31544673_0923* Drive Technology \ Drive Automation \ System Integration \ Services Operating Instructions Drive and Application Controller ® MOVIPRO PHE10A-…-3.X…A-00/… Edition 09/2023 31544673/EN...
  • Page 2 SEW-EURODRIVE—Driving the world...

  • Page 3: Table Of Contents

    Table of Contents Table of Contents General information........................  6 About this documentation .................... 6 Structure of the safety notes ................... 6 Decimal separator in numerical values ................ 7 Rights to claim under limited warranty ................ 7 Other applicable documentation .................. 7 Recycling, reprocessing, reuse.................. 7 Product names and trademarks.................. 7 Copyright notice ...................... 7 Safety notes ..........................
  • Page 4 Table of Contents UL-compliant installation.................... 47 Protective measures against electrical hazards............ 49 Motor types ........................ 54 Cable routing......................... 54 Shielding ........................ 55 Using prefabricated cables ................... 55 Terminal strips ...................... 56 6.10 Electrical connections .................... 60 Startup .............................   84 For your safety ...................... 84 Requirements........................ 84 Device configuration ..................... 84 Operation..........................  86 For your safety ...................... 86 Relative cyclic duration factor (cdf) ................ 87 Duty cycles........................ 87...
  • Page 5 Table of Contents 10.13 Hybrid cable type "D" .................... 110 10.14 Hybrid cable type "E" .................... 112 Index ............................  114 ® Operating Instructions – MOVIPRO PHE10A-…-3.X…A-00/…...

  • Page 6: General Information

    General information About this documentation General information About this documentation The documentation at hand is the original. This documentation is an integral part of the product. The documentation is intended for all employees who perform work on the product. Make sure this documentation is accessible and legible. Ensure that persons respon- sible for the systems and their operation as well as persons who work on the product independently have read through the documentation carefully and understood it.

  • Page 7: Decimal Separator In Numerical Values

    General information Decimal separator in numerical values Decimal separator in numerical values In this document, a period is used to indicate the decimal separator. Example: 30.5 kg Rights to claim under limited warranty Read the information in this documentation. This is essential for fault-free operation and fulfillment of any rights to claim under limited warranty.

  • Page 8: Safety Notes

    Safety notes Preliminary information Safety notes Preliminary information The following general safety notes serve the purpose of preventing injury to persons and damage to property. They primarily apply to the use of products described in this documentation. If you use additional components, also observe the relevant warning and safety notes.

  • Page 9: Target Group

    Safety notes Target group Target group Specialist for me- Any mechanical work may be performed only by adequately qualified specialists. Spe- chanical work cialists in the context of this documentation are persons who are familiar with the design, mechanical installation, troubleshooting, and maintenance of the product, and who possess the following qualifications: •...

  • Page 10: Security

    Safety notes IT security IT security 2.4.1 Contact If you need support with the configuration, contact SEW‑EURODRIVE Service. You can obtain information about current security-related issues by e-mail or on the Product Security Management website. There you will find various contact options for reporting security-related problems.

  • Page 11: Functional Safety Technology

    Do not use the product as a climbing aid. 2.5.1 Restrictions under the European WEEE Directive 2012/19/EU Options and accessories from SEW-EURODRIVE may only be used in combination with products from SEW-EURODRIVE. 2.5.2 Restrictions of use The following applications are prohibited unless the device is explicitly designed for such use: •...

  • Page 12: Transport

    Safety notes Transport Transport Inspect the shipment for damage as soon as you receive the delivery. Inform the ship- ping company immediately about any damage. If the product or the packaging is dam- aged, do not assemble, install, connect, or start up the product. If the packaging is damaged, the product itself may also be damaged.

  • Page 13: Protective Separation

    Safety notes Protective separation 2.9.2 Mobile application The necessary preventive measures for the product are: Type of energy transfer Preventive measure Direct power supply Ground connection ® MOVITRANS contactless energy trans- Protection through protective separation fer system Discharge measures against electrostatic discharge (ESD) and capacitive coupling 2.10 Protective separation...

  • Page 14: Startup/Operation

    Safety notes Startup/operation 2.11 Startup/operation Observe the safety notes in chapters "Startup"  (→  2  84) and "Operation"  (→  2  86) in this documentation. Make sure that any existing transport protection is removed. Do not deactivate monitoring and protection devices of the machine or system, even for a test run.

  • Page 15: Device Structure

    Device structure Type designation Device structure Type designation The type designation contains the following data: ® PHE10A MOVIPRO drive and application controller – Power supply: A = Three-phase current ® T = MOVITRANS Maximum S1 device power: 11 = 1.1 kW 15 = 1.5 kW – Brake control: Control for 3-wire brakes from SEW‑EURODRIVE Design: 0 = Standard 2 = With pressure compensating valve...

  • Page 16: Short Designation

    Device structure Short designation Short designation The following short designations are used in this documentation: Component Short designation Drive and Application Controller Device ® MOVIPRO PHE10A-…-3.X…A-00/… Scope of delivery The following components are included in the delivery: Component Part number Drive and Application Controller –...

  • Page 17: Labels On The Device

    Device structure Labels on the device Labels on the device 3.4.1 Nameplate The nameplate lists information about the device type. The following figure shows an example of a nameplate: Type: SO#: Eingang / Input Ausgang / Output D-76646 Bruchsal Made in Germany XX XX XX ML XXXX 27021626497529995...
  • Page 18 Product label with QR code. The QR code can be scanned. You will be redirected to the digital services of SEW‑EURODRIVE. There, you have access to product-specific data, documents, and further services. The following figure shows an example of a product label: SEW-EURODRIVE 01.1234567890.0001.20 Digital Services 10690441 35021590539 ®...

  • Page 19: Device Overview

    Device structure Device overview Device overview The following figure provides an example of an overview of the most important device components and the position of the labels on the device: 9007225931129227 Nameplate Status display and infrared interface MAC address label Signal connections Ethernet service interface Power connections...

  • Page 20: Accessories

    Device structure Accessories Accessories 3.6.1 Available accessories If you are unsure about the accessories you require, contact SEW‑EURODRIVE. For further information accessories, refer following documentation: ® "MOVIPRO  – Accessories" addendum to operating instructions. The following acces- sories are available for the device: ID module ID module 17974186...

  • Page 21: Operating Principle

    Device structure Operating principle Operating principle 3.7.1 Power supply three-phase current The following block diagram shows the schematic structure of the device in the design with radio modem: X4211 X4261 X4022 RS485 DC 24V X5502 DC 24V X2011 X1201 RS485 DC24V X2211 44019848715...
  • Page 22 Device structure Operating principle The following block diagram shows the schematic structure of the device in the design without radio modem: X4233 X4022 RS485 DC 24V X5502 DC 24V X2011 X1201 RS485 DC24V X2211 44019873291 [A] – Communication and control unit Micro DLC controller type Integrated service unit [B] – Energy supply Phase failure detection...
  • Page 23 Device structure Operating principle 3.7.2 MOVITRANS® power supply The following block diagram below shows the basic structure of the device with radio modem: X4211 X4261 X4022 RS485 DC 24V X5502 DC 24V X1021_1 X1021_2 X2011 RS485 DC24V X2201 44020207371 [A] – Communication and control unit Radio modem Micro DLC controller type Integrated service unit...
  • Page 24 Device structure Operating principle The block diagram below shows the basic structure of the device without radio mo- dem: X4233 X4022 RS485 DC 24V X5502 DC 24V X1021_1 X1021_2 X2011 RS485 DC24V X2201 44020217995 [A] – Communication and control unit Micro DLC controller type Integrated service unit [B] – Energy supply ®...

  • Page 25: Function Units

    Device structure Function units Function units 3.8.1 Power section The function module consists of the following internal elements. ® Frequency inverter on MOVIMOT basis The frequency inverter controls asynchronous motors. Observe the permitted motor assignments in chapter "Technical data" (→ 2 96). Brake control The brake control system is responsible for the supply and control of the SEW‑EURODRIVE disk brakes.
  • Page 26 Device structure Function units 3.8.2 Communication and control unit The function module consists of the following internal elements. Controller type The device is equipped with a Micro DLC controller. It is programmed in the high-level language C. The device is designed for operation with the SEW‑EURODRIVE SE- WOS operating system.
  • Page 27 Device structure Function units Infrared interface You can use the infrared keypad to remotely control the device via the infrared inter- face. The infrared keypad is available separately as accessories. ® For further information, refer to the “MOVIPRO Accessories PZO00A-BFBIR0-01/.. Keypad”...
  • Page 28 Device structure Function units 3.8.3 Power supply The function unit consists of the following internal elements. ® MOVITRANS passive mobile converter The power supply of the mobile system part is realized contactless with the ® MOVITRANS system. The pick-ups installed at the device take power supplied by the permanently installed line cable.

  • Page 29: Functional Safety

    Functional safety Integrated safety technology Functional safety Integrated safety technology 4.1.1 Safe state For safety-related operation of the device, safe torque off is defined as safe condition, see "STO – Safe Torque Off"  (→  2  30). The safety concept is based on this defini- tion.
  • Page 30 Functional safety Integrated safety technology 4.1.3 Safety subfunctions STO – Safe Torque Off If the STO function is activated, the drive inverter no longer supplies power to the mo- tor. As a result, the drive cannot generate torque. This safety subfunction corresponds to a non-controlled stop according to EN 60204‑1, stop category 0.
  • Page 31 Functional safety Integrated safety technology This safety subfunction corresponds to a controlled stop of the drive according to EN 60204‑1, stop category 1. ∆t 9007201225618443 = Safety subfunction monitored = STO safety subfunction active = Speed = Time = Point of time when SS1-t is activated and motor deceleration is triggered = Point of time when STO is triggered = Safety-related period of time Δt...

  • Page 32: Safety Requirements

    Functional safety Safety requirements • When using the SS1(c) function as described in chapter "Drive safety functions", the brake ramp of the drive is not monitored with respect to safety. In the case of an error, the drive might not be decelerated during the delay time, or it might even be accelerated in the worst case.
  • Page 33 Functional safety Safety requirements • Observe the values specified for safety components without fail when designing the safety circuits. • The maximum length for the cable between the safety controller and the device is 30 m. • Do not use the safety-related 24 V supply voltage for feedback. •...

  • Page 34: Connection Variants

    Functional safety Connection variants • The switching capacity of the safety relays or the relay outputs of the safety con- troller must correspond at least to the maximally permitted, limited output current of the 24 V voltage supply. Observe the manufacturer's instructions concerning the permitted contact loads and fusing that may be required for the safety contacts.
  • Page 35 Functional safety Connection variants • For EMC reasons, the maximum cable length is limited to 30 m. Other instructions published by the manufacturer on the use of safety relays for specific applications must also be observed. • A calculation based on the technical data for the device must be performed sepa- rately for each group disconnection.

  • Page 36: Mechanical Installation

    Mechanical installation Requirements Mechanical installation Requirements WARNING Risk of crushing if the load falls. Severe or fatal injuries. • Do not stand under the load. • Secure the area where loads can fall down. • Trained specialists perform the installation. •...

  • Page 37: Mounting Position

    Mechanical installation Mounting position Mounting position The following figure shows permitted and not permitted mounting positions: 18014399541155723 Permitted vertical mounting Impermissible mounting positions Minimum clearance INFORMATION • Observe the following minimum clearances during installation: – When connecting the cables and plug connectors –...
  • Page 38 Mechanical installation Minimum clearance The following figure shows the minimum distances and clearances at all sides of the device: 9007203034276491 Clearance for housing cover Clearance on the side Clearance at bottom of housing X, Y Housing dimensions Cut-out dimensions Clearance at bottom of housing The following table lists the minimum distances and clearances.

  • Page 39: Cooling

    Mechanical installation Cooling Clearance Function Size B: On the side Room for connection cables, > 120 mm plug connectors, mounted ele- ments, and actuator elements such as maintenance switches •  = housing dimension C: Bottom of the Room for optimum heat con- X − 50 mm housing vection •...
  • Page 40 Mechanical installation Installation 5.5.1 Fixed angle brackets The following figure shows an example of the main mounting elements and dimen- sions: 377.1 36903174667 Mounting surface Angle bracket Device Tapped holes Mounting the angle brackets Accessories "EMS angle bracket” (part number 28218248): •...

  • Page 41: Electrical Installation

    Electrical installation Three-phase current power supply Electrical installation Three-phase current power supply 6.1.1 Installation notes Observe the following points for electrical installation: NOTICE Ground fault at motor or brake output. Damage to property. • During installation, avoid conductive connections between motor and brake out- put and the ground potential.
  • Page 42 Electrical installation Three-phase current power supply EMC-compliant installation Ensure that there is a HF-capable equipotential bonding for all drive components. Use low-impedance, HF-capable connectors such as HF litz wire or ground straps. Stan- dard PE conductors do not achieve sufficient equipotential bonding regarding HF and EMC.
  • Page 43 Electrical installation Three-phase current power supply 6.1.4 Line components Selecting the residual current device The inverter can cause a direct current in the PE conductor. Proceed as follows to select the residual current device: 1. If using a residual current device is not mandatory according to the standards, SEWEURODRIVE recommends not using a residual current device.
  • Page 44 Electrical installation Three-phase current power supply Contactors Only use contactors in utilization category AC-3 (EN  60947‑4‑1) as line and brake contactors. ® Operating Instructions – MOVIPRO PHE10A-…-3.X…A-00/…...

  • Page 45: Movitrans® Power Supply

    Electrical installation MOVITRANS® power supply MOVITRANS® power supply 6.2.1 Installation notes NOTICE Ground fault at motor or brake output. Damage to property. • During installation, avoid conductive connections between motor and brake out- put and the ground potential. Observe the following points for electrical installation: •...
  • Page 46 Electrical installation MOVITRANS® power supply EMC-compliant installation Ensure that there is a HF-capable equipotential bonding for all drive components. Use low-impedance, HF-capable connectors such as HF litz wire or ground straps. Stan- dard PE conductors do not achieve sufficient equipotential bonding regarding HF and EMC.

  • Page 47: Ul-Compliant Installation

    Electrical installation UL-compliant installation UL-compliant installation INFORMATION Due to UL requirements, the following chapter is always printed in English and in some cases in French, regardless of the language of this documentation. 6.3.1 (Field wiring) Power terminals Use 75 °C copper wire only. 6.3.2 Short circuit current rating Suitable for use on a circuit capable of delivering not more than 5000 rms symmetrical...
  • Page 48 Electrical installation UL-compliant installation 6.3.4 Motor overload protection The devices are provided with load and speed-sensitive overload protection and thermal memory retention upon shutdown or power loss. The trip current is adjusted to 140 % of the rated motor current. For further informa- tion, refer to chapter "Technical data".

  • Page 49: Protective Measures Against Electrical Hazards

    Electrical installation Protective measures against electrical hazards Protective measures against electrical hazards 6.4.1 Overview The following figure is an overview of the preventive measures against electrical haz- ards: Preventive measures according to IEC 60364‑4‑41 Stationary use Mobile use Contactless Contactless Direct Direct energy energy...
  • Page 50 Electrical installation Protective measures against electrical hazards Leakage currents Leakage currents ≥  AC  3.5 mA/DC  10 mA may occur during normal operation. To avoid dangerous shock currents in accordance with EN 61800-5-1, strictly observe the following: • The protective earth (PE) connection must meet the requirements for systems with high earth-leakage currents.
  • Page 51 Electrical installation Protective measures against electrical hazards Direct power supply The ground connection protects mobile systems with direct power supply against elec- trical hazards. Ensure the ground connection using 2 mobile contact outlets (sliding contacts) or a trailing cable. The following figure shows a sample mobile system with direct power supply via slid- ing contacts: 18014398844514443 Stationary system component...
  • Page 52 Electrical installation Protective measures against electrical hazards Equipotential bonding on mobile systems ensures that in case of a fault, no contact voltages occur. The following figure shows a sample mobile system with contactless energy transfer system: 35742672011 Dissipative floor coverings or work Motor areas Line cable...
  • Page 53 Electrical installation Protective measures against electrical hazards Discharge measures To ensure optimum protection against electrostatic discharge (ESD) and capacitive coupling, you have to take measures between the mobile component and the station- ary end for dissipating the charges. This is particularly important for mobile systems such as lifting gears, floor conveyor vehicles, or floor conveyor systems.

  • Page 54: Motor Types

    Electrical installation Motor types Motor types INFORMATION Unsuitable motor monitoring can lead to a malfunction. Only connect motors with thermostat (TH) to the device. The device supports a variety of global motors from SEW‑EURODRIVE. For a list of motor types, refer to chapter "Motor types" (→ 2 101). Observe the possible brake voltage in chapter "Output data" (→ 2 99).

  • Page 55: Shielding

    Electrical installation Shielding Shielding • Use shielded power and electronics cables. • Connect the shield and make sure it is grounded over a wide area at both ends. When using cables with multiple shielding, also make sure that the inner shields are grounded over a wide area at both ends.

  • Page 56: Terminal Strips

    Electrical installation Terminal strips Terminal strips WARNING Electric shock when disconnecting or connecting voltage-carrying plug connectors. Severe or fatal injuries. • Disconnect all supply voltages. • Make sure that the device is de-energized. • Never plug or unplug the plug connectors while they are energized. INFORMATION Some connections depend on the device design.
  • Page 57 Electrical installation Terminal strips 6.9.1 Design with Ethernet interface [11] [10] 25826535691 → Power supply connection → Auxiliary axis connection X2011 Motor with brake control X4022 RS485 interface – service X5502 Safe disconnection – input X5002_1 Digital inputs/outputs – communication and control unit X5002_3 Digital inputs/outputs –...
  • Page 58 Electrical installation Terminal strips 6.9.2 Design with radio modem [13] [12] [11] [10] 25826527883 → Power supply connection → Auxiliary axis connection X2011 Motor with brake control X4022 RS485 interface – service X5502 Safe disconnection – input X5002_1 Digital inputs/outputs – communication and control unit X5002_3 Digital inputs/outputs –...
  • Page 59 Electrical installation Terminal strips 6.9.4 Auxiliary axis connection Type designation Connection PHE10A‑A..‑3.X1.. [1] X2211: MOVIMOT® auxiliary axis PHE10A‑T..‑3.X1.. [1] X2201: MOVIMOT® auxiliary axis ® Operating Instructions – MOVIPRO PHE10A-…-3.X…A-00/…...

  • Page 60: Electrical Connections

    Electrical installation Electrical connections 6.10 Electrical connections 6.10.1 Representation of connections The diagrams show the contact end of the connections. 6.10.2 Connection cables INFORMATION For more information about cable types, see chapter "Technical data" (→ 2 96). Connection cables are not included in the delivery. Prefabricated cables for connect- ing SEW‑EURODRIVE components are available to order.
  • Page 61 Electrical installation Electrical connections 6.10.3 Cable structure Diagram The following table shows the cable structure based on an example: Figure Meaning Cable shield Number of core pairs (in twisted cables only) Number of cores G – with protective earth, green-yellow X - without protective earth 0.25 Core cross section in mm...
  • Page 62 Electrical installation Electrical connections ® 6.10.4 X1021: MOVITRANS THM20C pick-up Function ® Unit supply with MOVITRANS THM20C pick-up Connection type ®  Q 4/2, female Pin assignment Name Function ® THM Pole 1 MOVITRANS pick-up pole 1 n.c. Not connected ® THM Pole 2 MOVITRANS pick-up pole 2 n.c.
  • Page 63 Electrical installation Electrical connections 6.10.5 X1201: AC 400 V input Function AC 400 V input to supply devices up to 16 kW Connection type ®  Q 4/2, male Pin assignment 4 PE Name Function Supply system phase 1 Supply system phase 2 Supply system phase 3 n.c.
  • Page 64 Electrical installation Electrical connections Cable Length/installation Component type Part number: 18150306 Cable design: (4G2.5) Variable length – ® ®  Q 4/2 ↔ Han  Q 4/2 male Part number: 18174213 Cable design: (4G2.5) Variable length – ®  Q 4/2 ↔ Open with conductor end sleeves Part number: 18174221 Cable design: 4G2.5 Only permitted for decentralized supply units with...
  • Page 65 Electrical installation Electrical connections 6.10.6 X2011: Motor with brake control INFORMATION To avoid damage or malfunction of the drive system, do not use motors with built-in brake rectifier in conjunction with this product. Function Power connection for motor with brake up to 4 kW Connection type ®...
  • Page 66 Electrical installation Electrical connections Connection cables The following table shows the cables available for this connection. The cables are ap- proved up to 2.2 kW according to IEC / UL. Cables Length/ Component installation type Part number: 18125794 DRS71 – 90 Variable DRE80 –...
  • Page 67 Electrical installation Electrical connections Conductor assignment Part number Signal name Color coding Black/U1 Black/V1 Black/W1 Black/1 18125794 Black/2 18143776 Black/3 Black/4 Black/5 PE connection Green-yellow + shield end (Inner shield) Connecting the hybrid cable The following figure shows the connection of the hybrid cable to the terminal box of the motor.
  • Page 68 Electrical installation Electrical connections ® 6.10.7 X2201: MOVIMOT auxiliary axis Function ® Power connection for MOVIMOT auxiliary axis with DC 560 V supply Connection type ®  Q 8/0, female Pin assignment Name Function DC link ( n.c. Not connected DC link (-) DC 24 V output Reference potential RS485 data line (...
  • Page 69 Electrical installation Electrical connections Cables Length/installation Component type ® Part number: 18224520 Variable length MOVIMOT MM 03D‑503‑00 – Cable design: 4G1.5+(3X0.75)+(2X0.75) MM 22D‑503‑00 ®  Q 8/0 ↔ APGX ® The following figure shows an example of the wiring of an external MOVIMOT with DC supply: X2201 ®...
  • Page 70 Electrical installation Electrical connections ® 6.10.8 X2211: MOVIMOT auxiliary axis Function ® Power connection for MOVIMOT auxiliary axis with AC 400 V supply Connection type ®  Q 8/0, female Pin assignment Name Function Supply system phase 1 Coding pin Supply system phase 3 DC 24 V output Reference potential RS485 data line (...
  • Page 71 Electrical installation Electrical connections Cables Length/installation Component type ® Part number: 18123511 Variable length MOVIMOT MM 03D‑503‑00 – Cable design: 4G1.5+(3X0.75)+(2X0.75) MM 22D‑503‑00 ® ®  Q 8/0 ↔ Han  Q 8/0 ® The following figure shows an example of the wiring of an external MOVIMOT with DC supply: X2211 ®...
  • Page 72 Electrical installation Electrical connections 6.10.9 X4011: RS485 interface – external Function RS485 interface for external components Connection type M12, 5-pin, female, B-coded Pin assignment Name Function DC 24 V output RS485 data line (-) Reference potential RS485 data line ( res.
  • Page 73 Electrical installation Electrical connections 6.10.10 X4022: RS485 interface – service Function RS485 service interface Connection type RJ10 Pin assignment Name Function Reference potential RS485 data line (-) RS485 data line ( DC 5 V output Connection component USM21A interface adapter Part number: 28231449 Connection: RJ10 34171599243 ®...
  • Page 74 Electrical installation Electrical connections 6.10.11 X4111: CAN bus – external INFORMATION If there is no station connected here, you must terminate the bus with a 120 Ω resis- tor. Function CAN bus for external components Connection type M12, 5-pin, female, A-coded Pin assignment Name Function...
  • Page 75 Electrical installation Electrical connections Cable Length/installation Component type Length 5 m: Part number: 13281402 Length 10 m: Part number: 13281410 Length 15 m: Part number: 13281429 Cable design: ((1X2X0.2)+(1X2X0.32)+1X0.32) Set length – M12, male, A-coded ↔ Open Conductor assignment Part number Signal name Conductor color 13281348 CAN_SHLD –...
  • Page 76 Electrical installation Electrical connections 6.10.12 X4211: WLAN antenna (main) INFORMATION If the connection is not used, you must terminate the bus with a 50 Ω resistor. Function Antenna connection for WLAN communication, parameterizable for send and receive functions Connection type R-TNC socket Pin assignment Name...
  • Page 77 Electrical installation Electrical connections 6.10.13 X4233: Ethernet fieldbus Function Ethernet fieldbus interface, 4-pin Connection type M12, 4-pin, female, D-coded Pin assignment Name Function Sending cable ( Receiving cable ( Sending cable (-) Receiving cable (-) Connection cable Cable Length/installation Component type Part number: 19105401 Cable design: (2X2X0.14)
  • Page 78 Electrical installation Electrical connections 6.10.14 X4261: WLAN antenna (aux) INFORMATION If the connection is not used, you must terminate the bus with a 50 Ω resistor. Function Antenna connection for WLAN communication, parameterizable for send and receive functions Connection type R-TNC socket Pin assignment Name...
  • Page 79 Electrical installation Electrical connections 6.10.15 X4401: ID module Function Interface for ID module from SEW‑EURODRIVE Connection type M12, 5-pin, male, A-coded Pin assignment Name Function Reference potential IDM-Data ID module data line res. Reserved res. Reserved res. Reserved Connection component ID module Part number: 17974186 Connection M12...
  • Page 80 Electrical installation Electrical connections 6.10.16 X5002_1: Digital inputs/outputs – communication and control unit Function Digital inputs/outputs of the communication and control unit Connection type M12, 5-pin, female, A-coded Pin assignment Name Function DC 24 V output DI11 Data reception direction11 0V24 0V24 reference potential DI10...
  • Page 81 Electrical installation Electrical connections 6.10.17 X5002_2: Digital inputs/outputs – communication and control unit Function Digital inputs/outputs of the communication and control unit Connection type M12, 5-pin, female, A-coded Pin assignment Name Function DC 24 V output DI13/DO11 Data reception direction 13 oder Digital output 11 0V24 0V24 reference potential DI12/DO10...
  • Page 82 Electrical installation Electrical connections 6.10.18 X5002_3: Digital inputs/outputs – communication and control unit Function Digital inputs/outputs of the communication and control unit Connection type M12, 5-pin, female, A-coded Pin assignment Name Function DC 24 V output DI17/DO15 Data reception direction 17 oder Digital output 15 0V24 0V24 reference potential DI16/DO14...
  • Page 83 Electrical installation Electrical connections 6.10.19 X5502: Safe disconnection – input INFORMATION To avoid non safety-related shutdown, jumper this connection only if the product will not perform any safety functions according to EN ISO 13849-1. INFORMATION Use only shielded cables for this connection. This connection is marked with a yellow ring.

  • Page 84: Startup

    Startup For your safety Startup For your safety NOTICE Danger due to arcing. Damage to electrical components. • Do not disconnect power connections during operation. • Do not connect power connections during operation. INFORMATION To ensure fault-free operation, do not disconnect or connect signal cables during operation.
  • Page 85 Startup Device configuration ® 7.3.3 Connected MOVIMOT ® The connected MOVIMOT units communicate with the communication and control unit as RS485 slave. In this respect, observe the following points: Setting the RS485 address ® Set an RS485 address other than 0 at the MOVIMOT unit.

  • Page 86: Operation

    Operation For your safety Operation For your safety WARNING Risk of injury and possible damage to property if the motor starts up unintentionally. Fatal or severe injuries and damage to property. • Set the device to a safe state. • Switch off the output stage.

  • Page 87: Relative Cyclic Duration Factor (Cdf)

    Operation Relative cyclic duration factor (cdf) INFORMATION • In VFC operating modes without encoder feedback, the maximum output fre- quency is 150 Hz. • The maximum output frequency in the V/f operating mode and all operating modes with encoder feedback is 599 Hz. •...

  • Page 88: Status And Error Messages

    Operation Status and error messages 8.3.2 Duty type S2 Short-time duty: Operation at constant loading condition for a limited, given time fol- lowed by a time at rest. The motor returns to ambient temperature during the rest period. P, ϑ ϑ...

  • Page 89: Security

    Operation IT security The following table shows the device’s status and error messages: Code Possible cause Measure • The device is ready for opera- • If the status message is shown tion. No user program has for a longer period, load the been loaded or started.

  • Page 90: Service

    Service Inspection/maintenance Service Inspection/maintenance INFORMATION Never open the device. Only SEW‑EURODRIVE may perform repairs. The device is maintenance-free. SEW‑EURODRIVE does not stipulate any regular in- spection work. However, it is recommended that you check the following components regularly: • Connection cable: If cables become damaged or fatigued, replace them immediately.

  • Page 91: Status Display

    Service Status display ® ® For more information, refer to the "MOVIVISION – MOVIPRO Software Interface" manual. Status display The status display shows status and error messages and thus enables you to record the current state of the device. For more information refer to chapter "Status and error messages" (→ 2 88) and the documentation on the user program (for the respective system solution).

  • Page 92: Shutdown

    Service Shutdown Shutdown WARNING Electric shock due to charged capacitors. Severe or fatal injuries. • Observe a minimum switch-off time after disconnecting the power supply: 10 minutes. To shut down the device, disconnect it from the power supply using appropriate mea- sures.

  • Page 93: Three-Phase Current Power Supply

    Service Three-phase current power supply Three-phase current power supply 9.9.1 Extended storage Electrolytic capacitors are used in the frequency inverters. They are subject to aging effects when de-energized. If the device is connected to the voltage supply directly after a long storage period, the capacitors can be damaged. In case of extended storage, connect the device to the supply voltage for at least 5 minutes every 2 years.

  • Page 94: Security Guidelines For Secure Disposal

    Service IT security guidelines for secure disposal 9.11 IT security guidelines for secure disposal 9.11.1 Removing the product from its intended environment If the data stored on the product is considered relevant for IT security, remove it as de- scribed in the section "Secure removal of data stored in the product." (→ 2 94) 9.11.2 Removing reference and configuration data in the environment Reference files, configuration files, log files, and other data belonging to the product...
  • Page 95 Service Waste disposal 9.12 Waste disposal Dispose of the product and all parts separately in accordance with their material struc- ture and the national regulations. Put the product through a recycling process or con- tact a specialist waste disposal company. If possible, divide the product into the follow- ing categories: •...

  • Page 96: Technical Data

    Technical data Marks Technical data 10.1 Marks 10.1.1 Basic device The device complies with the following regulations and guidelines: Mark Definition The CE marking indicates compliance with the following European direc- tives: • Low Voltage Directive 2014/35/EU • EMC Directive 2014/30/EU •...

  • Page 97: General

    Technical data General 10.2 General Basic device Type designation PHE10A-A..-...A-00/... PHE10A-T..-...A-00/... Interference immunity Complies with EN 61800-3 Interference suppression level A according to EN 55011 Interference emission Limit value class C3 according to Limit value class C3 according to EN 61800-3 EN 61800-3 for interference emis- sion Ambient temperature with de- +40 to +60 °C...

  • Page 98: Current Reduction (Derating)

    Technical data Current reduction (derating) 10.3 Current reduction (derating) The following diagram shows how to reduce the output current in dependence of in- stallation altitude and ambient temperature for a PWM of 4  kHz. Refer to chapter "Technical data" (→ 2 96) for a detailed description of the parameters. Also observe the "Restrictions of use" (→ 2 11) and the reduction of the line voltage by 6 V per 100 m.

  • Page 99: Input Data

    Technical data Input data 10.4 Input data Input data X1201 X1021_1/1021_2 Type designation PHE10A-A..-...A-00/... PHE10A-T..-...A-00/... ® Power supply Three-phase current MOVITRANS (THM20C008 pick-up) Nominal input voltage 3 × AC 380 – 500 V AC 150 – 350 V Nominal input current AC 3.5 A AC 2.3 A Nominal input frequency 50 – 60 Hz 25 kHz Maximum permitted rated 5 kA short-circuit current at the line input of the device...

  • Page 100: Axis Data

    Technical data Axis data 10.6 Axis data Motor with brake control X2011 Type designation PHE10A‑A..‑3.. PHE10A‑T..‑3.. Axis type MM15D-503-00 Connection of the motor Star/delta parameterizable Nominal output power 1.5 kW (2.0 HP) at f  = 8 kHz 1.1 kW (1.5 HP) at f  = 4 kHz Nominal output current AC 4.0 A AC 3.2 A Current limiting...

  • Page 101: Motor Types

    Technical data Motor types 10.7 Motor types The device supports the following global motors from SEW‑EURODRIVE: Power rat- Motor types Brake, Brake, op- standard tion 0.25 kW DT63L4, 50 Hz, 400 V (IEC) BR03 – DR63L4, 50/60 Hz (global) BR03 – DRN71MS4, 50/60 Hz (global) BE03 BE05 DR63L4, 50 Hz, 400 V (IEC)
  • Page 102 Technical data Motor types Power rat- Motor types Brake, Brake, op- standard tion 0.55 kW DT80K4, 50 Hz, 400 V (IEC) BMG1 – DZ80K4, 60 Hz, 380 V (ABNT) – BMG1 DRS71M4, 60 Hz, 380 V (ABNT) BE05 DRS71M4, 50/60 Hz (global) BE05 DRN80MK4, 50/60 Hz (global) BE05 DRS71M4, 50 Hz, 400 V (IEC) BE05 DRS71M4, 60 Hz, 460 V (IEC) BE05...
  • Page 103 Technical data Motor types Power rat- Motor types Brake, Brake, op- standard tion 1.1 kW DT90S4, 50 Hz, 400 V (IEC) BMG2 – DZ90S4, 60 Hz, 380 V (ABNT) – BMG2 DRE80M4, 60 Hz, 380 V (ABNT) DRE90M4, 50/60 Hz (global) DRN90S4, 50/60 Hz (global) DRS80M4, 50 Hz, 400 V (IEC) DRS80M4, 60 Hz, 460 V (IEC) DRE90M4, 50 Hz, 400 V (IEC) DRE90M4, 60 Hz, 460 V (IEC)

  • Page 104: Information Pursuant To Eu Ecodesign Regulation 2019/1781

    90;100 2.48 (1) Power loss in 12.0 standby (2) Efficiency level according to IEC 61800‑9‑2 (3) Manufacturer SEW-EURODRIVE GmbH & Co KG RG Mannheim, HRB 230207 D-76646 Bruchsal (5) Apparent out- 2.77 put power (6) Indicative mo- 1.50 tor rated power...

  • Page 105: Auxiliary Axes

    Technical data Auxiliary axes 10.9 Auxiliary axes ® MOVIMOT auxiliary axis X2211 X2201 Power connection AC 380 – 500 V DC 600 V Nominal output voltage Power connection 16 A 10 A Current limiting Tripping characteristic T for in- tegrated fuses Electronic supply DC 24 V (-15% – +20%) Nominal output voltage Electronic supply 1.4 A Current limiting...

  • Page 106: 10.10 Communication And Control Unit

    Technical data Communication and control unit 10.10 Communication and control unit 10.10.1 Control type INFORMATION The overall output power of the 24 V voltage supply at the plug connectors for buses and digital inputs/outputs must not exceed 25 W. INFORMATION The total current of all external 24 V consumers may not exceed 1 A at the digital out- puts and the communication interfaces (buses).

  • Page 107: 10.11 Safety Technology

    Technical data Safety technology 24 V voltage supply of the interfaces (buses and digital I/O) Maximum power consumption DC 1 A (25 W) of all external 24 V consumers connected to the interfaces 10.11 Safety technology 10.11.1 General Information Safety characteristics Approved safety classes of Performance level d according to EN ISO 13849‑1 the device Probability of dangerous fail-...

  • Page 108: 10.12 Dimension Drawings

    Technical data Dimension drawings 10.12 Dimension drawings 10.12.1 Basic device INFORMATION For the connections, connection cables and connected components, observe a clear- ance of 120 mm to the side. The dimension drawing shows the mechanical dimensions in mm: 37.5 377.1 400.1 127.5 9007236157918091 ®...
  • Page 109 Technical data Dimension drawings 10.12.2 Mounting bracket 9007211204068235 ® Operating Instructions – MOVIPRO PHE10A-…-3.X…A-00/…...
  • Page 110 Technical data Hybrid cable type "D" 10.13 Hybrid cable type "D" 10.13.1 Mechanical design GNYE 5436771083 [1] Shield Cable type D/1.5 D/2.5 D/4.0 D/6.0 D/10.0 18110886 11747013 18119573 11747021 11747048 Supply cores 4 × 1.5 mm 4 × 2.5 mm 4 × 4.0 mm 4 ×...
  • Page 111 Technical data Hybrid cable type "D" 10.13.2 Properties All cable types have the following properties: • Maximum 600 V operating voltage for all cores • Approved according to European and American standards • Suitable for cable carriers: – Bending cycles > 5 million –...
  • Page 112 Technical data Hybrid cable type "E" 10.14 Hybrid cable type "E" 10.14.1 Mechanical design 5436773643 [1] Shielded "three-conductor" cable [2] EMC shielding, "three-conductor" cable [3] Plaiting for complete EMC shielding Cable type E/1.5 E/2.5 E/4.0 E/6.0 01768948 01768956 00150509 00150630 Supply cores 4 ×...
  • Page 113 Technical data Hybrid cable type "E" 10.14.2 Properties All cable types have the following properties: • Maximum 600 V operating voltage for all cores • Approved according to European and American standards • Suitable for cable carriers: – Bending cycles > 5 million –...
  • Page 114 Index Index Accessories ............ 20 Decimal separator .......... 7 Acknowledging fault messages ...... 91 Derating ...............  11 Angle bracket ............ 40 Diagram............ 98 Assembly Designated use ...........  10 Safety notes ...........  12 Designation Short name of the device .......  16 Device Block diagram..........
  • Page 115 Index Micro DLC............ 26 Minimum clearance .......... 37 Ground connection ........ 49, 50 Motor types............  25, 54 Grounded star point.......... 41 Mounting position .......... 37 ® MOVIMOT ............ 25 ® MOVITRANS mobile converter ...... 28 Hybrid cables............ 32 Cable type "D" .......... 110 Cable type "E"...
  • Page 116 Index Safe state ............ 29 Target group ............ 9 Safety conditions .......... 32 Technical data .............  96 Safety controller, requirement for ...... 33 Input data ............ 99 Safety functions ...........  11 Motor types...........  101 Safety notes Output data.............  99 Assembly............ 12 Safety technology.........
  • Page 120 SEW-EURODRIVE—Driving the world SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Str. 42 76646 BRUCHSAL GERMANY Tel. +49 7251 75-0 Fax +49 7251 75-1970 sew@sew-eurodrive.com www.sew-eurodrive.com...

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