SEW-Eurodrive MOVIPRO PHC2 Series Operating Instructions Manual
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SEW-Eurodrive MOVIPRO PHC2 Series Operating Instructions Manual

SEW-Eurodrive MOVIPRO PHC2 Series Operating Instructions Manual

Drive and application controller
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*26596598_1020*
Drive Technology \ Drive Automation \ System Integration \ Services
Operating Instructions
Drive and Application Controller
®
MOVIPRO
PHC2.A-A..M1-E45C-C5
Edition 10/2020
26596598/EN

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Summary of Contents for SEW-Eurodrive MOVIPRO PHC2 Series

  • Page 1 *26596598_1020* Drive Technology \ Drive Automation \ System Integration \ Services Operating Instructions Drive and Application Controller ® MOVIPRO PHC2.A-A..M1-E45C-C5 Edition 10/2020 26596598/EN...
  • Page 2 SEW-EURODRIVE—Driving the world...

  • Page 3: Table Of Contents

    Contents Contents General information........................  6 About this documentation .................... 6 Other applicable documentation .................. 6 Structure of the safety notes ................... 6 Decimal separator in numerical values ................ 7 Rights to claim under limited warranty ................ 8 Product names and trademarks.................. 8 Copyright notice ...................... 8 Safety notes ..........................  9 Preliminary information .................... 9 Duties of the user...................... 9 Target group ......................... 10...
  • Page 4 Contents Motor types ........................ 55 Low-voltage supply systems .................. 55 UL-compliant installation.................... 56 Electromagnetic compatibility (EMC) ................ 59 Cable routing......................... 60 Shielding ........................ 60 Protective measures against electrical hazards............ 60 Using prefabricated cables ................... 64 6.10 Line components...................... 65 6.11 Connection block ...................... 66 6.12 Electrical connections .................... 71 Startup ...........................   145 For your safety ...................... 145 Requirements...................... 145 Startup procedure ....................... 146...
  • Page 5 Contents 10.7 Brake control....................... 167 10.8 DC 24 V output ...................... 167 10.9 Encoder........................ 168 10.10 Communication and control unit ................. 170 10.11 Safety technology ....................... 172 10.12 Dimension drawings.................... 173 10.13 Hybrid cable type "D" .................... 176 10.14 Hybrid cable type "E" .................... 178 ® MAXOLUTION Competence Center ...................   180 Index ............................

  • Page 6: General Information

    General information About this documentation General information About this documentation The documentation at hand is the original. This documentation is an integral part of the product. The documentation is intended for all employees who perform work on the product. Make sure this documentation is accessible and legible. Ensure that persons respon- sible for the systems and their operation as well as persons who work on the product independently have read through the documentation carefully and understood it.

  • Page 7: Decimal Separator In Numerical Values

    General information Decimal separator in numerical values 1.3.2 Structure of section-related safety notes Section-related safety notes do not apply to a specific action but to several actions pertaining to one subject. The hazard symbols used either indicate a general hazard or a specific hazard.

  • Page 8: Rights To Claim Under Limited Warranty

    General information Rights to claim under limited warranty Rights to claim under limited warranty Read the information in this documentation. This is essential for fault-free operation and fulfillment of any rights to claim under limited warranty. Read the documentation before you start working with the product. Product names and trademarks The brands and product names in this documentation are trademarks or registered trademarks of their respective titleholders.

  • Page 9: Safety Notes

    Safety notes Preliminary information Safety notes Preliminary information The following general safety notes serve the purpose of preventing injury to persons and damage to property. They primarily apply to the use of products described in this documentation. If you use additional components, also observe the relevant warning and safety notes.

  • Page 10: Target Group

    Safety notes Target group Target group Specialist for me- Any mechanical work may be performed only by adequately qualified specialists. Spe- chanical work cialists in the context of this documentation are persons who are familiar with the design, mechanical installation, troubleshooting, and maintenance of the product who possess the following qualifications: •...

  • Page 11: Designated Use

    Unintended or improper use of the product may result in severe injury to persons and damage to property. 2.4.1 Restrictions under the European WEEE Directive 2012/19/EU You may use options and accessories from SEW-EURODRIVE exclusively in connec- tion with products from SEW-EURODRIVE. 2.4.2 Hoist applications...

  • Page 12: Functional Safety Technology

    Safety notes Functional safety technology Functional safety technology The product must not perform any safety functions without a higher-level safety sys- tem unless explicitly allowed by the documentation. Transport Inspect the shipment for damage as soon as you receive the delivery. Inform the ship- ping company immediately about any damage.

  • Page 13: Installation/Assembly

    Safety notes Installation/assembly Installation/assembly Ensure that the product is installed and cooled in accordance with the regulations in the documentation. Protect the product from excessive mechanical strain. The product and its mounted components must not protrude into the path of persons or vehicles. Ensure that no components are deformed or no insulation spaces are modified, particularly during transportation.

  • Page 14: Electrical Installation

    Safety notes Electrical installation Electrical installation Ensure that all of the required covers are correctly attached after carrying out the elec- trical installation. Make sure that preventive measures and protection devices comply with the applica- ble regulations (e.g. EN 60204-1 or EN 61800-5-1). 2.8.1 Required preventive measure Make sure that the product is correctly attached to the ground connection.

  • Page 15: Startup/Operation

    Safety notes Startup/operation 2.10 Startup/operation Observe the safety notes in chapters "Startup" (→ 2 145) and "Operation" (→ 2 150) in this documentation. Make sure that any existing transport protection is removed. Do not deactivate monitoring and protection devices of the machine or system, even for a test run. Depending on the degree of protection, products may have live, uninsulated, and sometimes moving or rotating parts as well as hot surfaces during operation.

  • Page 16: Device Structure

    Device structure Type designation Device structure Type designation ® PHC2.A MOVIPRO drive and application controller Size: 1 = Size 1 2 = Size 2 – Power supply: Three-phase current Rated input power: 022 = 2.2 kW 040 = 4 kW 075 = 7.5 kW 110 = 11 kW 150 = 15 kW 220 = 22 kW 1 integrated power section – Fieldbus: Ethernet Control type: MNC45A –...

  • Page 17: Short Designations

    Device structure Short designations Short designations The following short designations are used in this documentation: Type designation Short designa- Size Power rating tion PHC21A-A022M1-E45C-C5 2.2 kW PHC21A-A040M1-E45C-C5 Size 1 4 kW PHC21A-A075M1-E45C-C5 7.5 kW Device PHC22A-A110M1-E45C-C5 11 kW PHC22A-A150M1-E45C-C5 Size 2 15 kW PHC22A-A220M1-E45C-C5 22 kW ® Operating Instructions – MOVIPRO PHC2.A-A..M1-E45C-C5...

  • Page 18: Device Overview

    Device structure Device overview Device overview The following figure provides an example of an overview of the most important device components and the position of the labels on the device: 33336936971 Main nameplate Status display Function unit nameplate Ethernet service interfaces MAC address label Connection block Cooling fins...

  • Page 19: Main Nameplate

    Device structure Main nameplate Main nameplate The main nameplate lists information about the device type. The following figure shows an example of a main nameplate: Type: SO#: Eingang / Input Ausgang / Output D-76646 Bruchsal Made in Germany XXXXX Product-Key: 32532916235 Product name CE mark...

  • Page 20: Nameplate Of Function Units

    Device structure Nameplate of function units Nameplate of function units The nameplate contains information on the device's function units. For more informa- tion on function units, refer to chapters "Type designations of the function units"  (→  2  24) and "Function units"  (→  2  27). The following figure shows an ex- ample of a nameplate of function units: Product-Key: XXX.XXXXXXXX.XXX.XX...
  • Page 21 Device structure Designation plates 3.7.2 MAC address label The MAC addresses for the controller (MAC CONTROLLER) are given on the MAC address label. The following figure shows an example of a MAC address label: MAC Fieldbus XX-XX-XX-XX-XX-XX MAC-Service XX-XX-XX-XX-XX-XX 9007232039580171 3.7.3 Service information label You can find the service information from SEW‑EURODRIVE on the service informa-...
  • Page 22 Device structure Designation plates 3.7.4 Labeling of UL/cUL approval If the UL and cUL approval is available for the product, you will find the following mark on the product: 9007220061816203 The connection values (ratings) for the product are available on the connection values label.

  • Page 23: Warning Signs

    Device structure Warning signs Warning signs Warning signs must be attached at various points on the device to warn about particu- lar hazards. Ensure that the following warning signs for identifying hazardous areas are complete and legible: Hazard symbol Meaning Warning of hot surfaces General hazard Warning of dangerous electric voltage...

  • Page 24: Type Designations Of The Function Units

    Device structure Type designations of the function units Type designations of the function units 3.9.1 Power section Function unit "internal axis" – ® MD..B Axis on MOVIDRIVE MDX60B/61B platform, the following S1 power rat- ings are possible: 022 = 2.2 kW 040 = 4 kW 075 = 7.5 kW 110 = 11 kW 150 = 15 kW 220 = 22 kW...
  • Page 25 Device structure Type designations of the function units 3.9.2 Communication and control unit Function unit "control/communication" – Fieldbus: Ethernet Control type: MNC45A Storage medium: ID module Technology level: 0 – Fieldbus interface: Ethernet, 2 × M12 – 8 × digital inputs / outputs Communication package with: •...
  • Page 26 Device structure Type designations of the function units 3.9.3 Energy supply Function unit "energy supply" – AC.. Supply type: Three-phase alternating current, the following maximum S1 feed-in capacities are possible: 080 = 8 kW 160 = 16 kW Power rectifier with phase failure detection – Supply connection: 001 = For connection cable 2.2/4/7.5 kW 002 = For connection cable 11/15/22 kW 101 = For interface box 2.2/4/7.5 kW...

  • Page 27: Function Units

    Device structure Function units 3.10 Function units 3.10.1 Power section The function module consists of the following internal elements. ® Frequency inverter on MOVIDRIVE platform The frequency inverter on MOVIDRIVE® MDX60B/61B platform controls synchronous and asynchronous motors. For information on the system properties and motor as- ®...
  • Page 28 Device structure Function units Supported encoders Motor encoder ® HIPERFACE Designation Mechanical type Manufacturer AF1H Rotatory SEW‑EURODRIVE AG7W AK0H AK1H AK8H AK8W AS0H AS1H AS3H AS4H AS7H AS7W AV1H AV6H AV7W AV8H AV8W EF1H EK0H EK1H ES0H ES1H ES2H ES3H ES4H ES7H EV1H...
  • Page 29 Device structure Function units Sin/cos Designation Mechanical type Manufacturer EG7S Rotatory SEW‑EURODRIVE EH7S EK8S ES1S ES2S ES7S EV1S EV2S EV7S EV8S ® Operating Instructions – MOVIPRO PHC2.A-A..M1-E45C-C5...
  • Page 30 Device structure Function units TTL, HTL Designation Mechanical type Manufacturer EG7C Rotatory SEW‑EURODRIVE EG7R EG7T EH1C EH1R EH1T EH7C EH7R EH7T EI8C EI8R EK8C ES1C ES1R ES1T ES2C ES2R ES2T ES7C ES7R ESxR ESxT EV1C EV1R EV1T EV2C EV2R EV2T EV7C EV7R EV8C...
  • Page 31 Device structure Function units Distance encoder CANopen Designation Mechanical type Manufacturer WCS3B LS410 linear Pepperl+Fuchs DME4000-xx9 linear Sick OLM100-10x6 OLM100-12x6 LE200 linear TR-Electronic CE 58M Rotatory CE 65M EnDaT Designation Mechanical type Manufacturer LC183 linear Heidenhain ECN113 Rotatory ECN1313 EQI1329 EQN1125 EQN1325 EQN425...
  • Page 32 Device structure Function units Designation Mechanical type Manufacturer LinCoder L230 linear Sick/Stegmann TTK70 SEK 52 Rotatory SEK 90 SEM 90 SKM 36 SKS 36 SRM 50 SRM 60 SRS 60 SRS 64 Designation Mechanical type Manufacturer BML-S1G0 linear Balluff BTL5-S112 BTL5-S112B BTL7-S512 FLS-C 10...
  • Page 33 Device structure Function units Designation Mechanical type Manufacturer PCV80S-F200 linear Pepperl+Fuchs PXV100S-F200 VDM100 VDM70-250 WCS2(A)-LS311 WCS3(A)-LS311 WCS3B-LS310 WCS3B-LS311 AH7Y Rotatory SEW‑EURODRIVE DL100 linear Sick DL100Hi/Pro DL100Pro B24+8 DL50Hi DME3000-111 DME4000-xx1 DME5000-1x1 OLM100-10x1 OLM100-12x1 AFM60x Rotatory MSA1000 linear SIKO MSA111, AEA111 MSA510 POMUX KH53 linear...
  • Page 34 Device structure Function units Designation Mechanical type Manufacturer LA41K linear TR-Electronic LA46(K), LP46(K) LE100 LE200 LMP30 CD_75 Rotatory CE 58M CE 65M CE 80M CM 36M CM 58M XE-65-S APOS linear Vahle linear Visolux SSI combination encoder Designation Mechanical type Manufacturer ROQ424 Rotatory...
  • Page 35 Device structure Function units Brake control The brake control system is responsible for the power supply and control of the disk brakes of the connected motors. The following brake voltages are possible: Brake from Brake voltage Function unit SEW‑EURODRIVE AC 230 V DC 96 V PFA‑MD‑..B‑..‑..23‑../../000 AC 400 V...
  • Page 36 Device structure Function units 3.10.2 Communication and control unit The function module consists of the following internal elements. Control type The device is equipped with a MNC45A controller. The software is based on the oper- ating system SEWOS from SEW‑EURODRIVE. It is programmed in the high-level lan- ®...
  • Page 37 Device structure Function units Status display and status LEDs The status display and status LEDs display status or error messages and thus enable you to record the current state of the device. For additional information, refer to chapter "Status and error messages"  (→  2  153) and "Status LEDs" (→ 2 154) and to the respective project-specific documentation.
  • Page 38 Device structure Function units Fieldbus interface The device is equipped with an UDP-capable Ethernet interface for connection to the fieldbus. The fieldbus is connected via plug connectors. For more information, refer to chapter "Electrical connections" (→ 2 71). The device has the following addresses in delivery state: •...
  • Page 39 Device structure Function units 3.10.3 Power supply The function unit consists of the following internal elements. Power rectifier and line filter Energy is supplied to the device via a three-phase current supply system, a power rec- tifier and a line filter. The power rectifier supplies the DC link voltage. The line filter on the supply system end complies with limit class C3 to EN 61800-3 without further measures.

  • Page 40: Accessories

    Device structure Accessories 3.11 Accessories 3.11.1 Overview The following figure shows an overview of all special design accessories from the ® MOVIPRO product family: [16] [15] [14] [13] [12] [11] [10] 27021622236632459 Fan assembly braking resistor Handles [10] Energy management jumper plug Interface box [11] CAN terminating resistor...
  • Page 41 Device structure Accessories If you are unsure about the accessories you require, contact SEW‑EURODRIVE. For further information accessories, refer following documentation: ® "MOVIPRO   –  Accessories" addendum to operating instructions. The following ac- cessories are available for the device: Part number Interface boxes For further information, refer to chapter "Electrical connections" (→ 2 71).
  • Page 42 Device structure Accessories Part number Wi-Fi client W734 1-RJ45 19500378 for control cabinet installation (IP30) 25667017 (USA) Parameter memory C-plug 19121113 Fan assembly Fan subassembly 12709700 Mounting accessories For further information, refer to chapter "Mechanical installation" (→ 2 44). Handle option 270 18222781 Handle option 390 18222803 Mounting kit with large mounting brackets (4 pieces)

  • Page 43: Integrated Safety Technology

    Integrated safety technology Prerequisites Integrated safety technology Prerequisites INFORMATION Startup must be performed correctly, to prevent hazards caused by failure of the safety components. Only use the device in combination with functional safety tech- nology if you have read the "Functional Safety" manual and if all requirements for operation are fulfilled.

  • Page 44: Mechanical Installation

    Mechanical installation Requirements Mechanical installation Requirements WARNING Risk of crushing if the load falls. Severe or fatal injuries. • Do not stand under the load. • Secure the area where loads can fall down. • Trained specialists perform the installation. •...

  • Page 45: Mounting Position

    Mechanical installation Mounting position Mounting position INFORMATION When using the horizontal mounting position [3], power is reduced by 50% because of reduced heat convection. The following figure shows permitted and not permitted mounting positions: 27021598964695435 Permitted vertical mounting position Mounting positions that are not permitted Conditionally permitted horizontal mounting position Minimum clearance INFORMATION...
  • Page 46 Mechanical installation Minimum clearance 5.3.1 Vertical installation The following figure shows the required minimum clearance of the device: 27021607564391563 The following table lists the minimum clearances: Clearance Function Size A: Above Space for optimum heat convection ≥ 200 mm The cooling fins must not be located in a closed hollow space.
  • Page 47 Mechanical installation Minimum clearance 5.3.2 Horizontal installation The following figure shows the minimum clearance of the device: 45035996737809931 The following table lists the minimum clearances: Clearance Function Size A: Device cover Space for display elements, diagnostics ≥ 150 mm elements and actuator elements, such as service unit B: To the side on the right Space for connection cables, plug connect-...

  • Page 48: Waste Heat

    Mechanical installation Waste heat Waste heat Ensure that the cooling fins can dissipate waste heat into the environment by free con- vection. Observe the following notes to ensure optimum heat convection: • Use SEW‑EURODRIVE mounting systems or suitable spacers, e.g.: –...

  • Page 49: Assembly

    Mechanical installation Assembly Assembly CAUTION Risk of injury due to sharp edges. Minor injuries. • Wear suitable protective gloves. INFORMATION To avoid excessive force on threads or screws, do not exceed the maximum tighten- ing torque of 3.2 Nm. Use one of the following mechanical mounting options: •...
  • Page 50 Mechanical installation Assembly Fastening the mounting plates The following figure provides an overview on mounting with mounting brackets: [10] 72057594453791499 Device Large mounting bracket Through bore Ø 6.6 mm M5 × 8 stud Tapped hole for stud M5 × 8 Bore for screw M8 × 30 T-slot Tapped hole for M6 screw Tapped hole for M8 screw...
  • Page 51 Mechanical installation Assembly Preparing the holding fixture Square pipes can be used as a holding fixture for the device. To prevent mechanical overlapping, use square pipes with an edge length of ≤ 32 mm. The following figure shows the required dimensions in mm: 86.5 Ø15 Ø...
  • Page 52 Mechanical installation Assembly Mounting the device The following figure provides an overview on the mounting of the device: 9007209052494859 Holding fixture, e.g. square pipe with an edge length ≤ 32 mm Bore for M6 screw M6 screw of an appropriate length with washer M6 screw of an appropriate length with washer Procedure 1.
  • Page 53 Mechanical installation Assembly 5.5.2 Mounting using the through bores In order to attach the device, it is equipped with 4 through bores in the corner profiles with a diameter of 6.5 mm and M8 threads on both sides. The following figure shows the structure of the through bores in mm: 45035996737806603 Device Cooling fins...
  • Page 54 Mechanical installation Assembly Mounting the device You can attach the device to the mounting surface from the front (A) or from the back (B). The mounting type (A) is not possible if you use the handles. If the device is sub- ject to vibration or shock loads during use, store the device on suitable rubber buffers.

  • Page 55: Electrical Installation

    Electrical installation Installation notes Electrical installation Installation notes Observe the following points for electrical installation: • Observe the general safety notes. • Comply with all instructions referring to the technical data and the permissible con- ditions where the device is operated. •...
  • Page 56 Electrical installation UL-compliant installation UL-compliant installation INFORMATION Due to UL requirements, the following chapter is always printed in English indepen- dent of the language of the documentation. 6.4.1 Power terminals Use 75 °C copper wire only. 6.4.2 Short circuit current rating ®...
  • Page 57 Electrical installation UL-compliant installation Three Phase 380 V – 500 V Voltage Range SCCR: SCCR: SCCR: 65 kA/480 V SCCR: 65 kA/460 V 200 kA/500 V 200 kA/500 V When protected When protected by: When protected by: When protected by: Non Semicon- Inverse-Time Cir- Type E Combinationen Motor Controller ductor Fuses (cur- cuit Breaker Model rents are maximum...
  • Page 58 Electrical installation UL-compliant installation Three Phase 380 V – 500 V Voltage Range SCCR: SCCR: SCCR: 65 kA/480 V SCCR: 65 kA/460 V 200 kA/500 V 200 kA/500 V When protected When protected by: When protected by: When protected by: Non Semicon- Inverse-Time Cir- Type E Combinationen Motor Controller ductor Fuses (cur- cuit Breaker Model rents are maximum...
  • Page 59 Electrical installation Electromagnetic compatibility (EMC) Electromagnetic compatibility (EMC) For further information on EMC compliant installation, refer to the following documen- tation: "Drive Engineering – Practical Implementation, Electromagnetic Compatibility (EMC) in Drive Engineering". 6.5.1 EMC category INFORMATION The product can cause EMC interference within the permitted limit range according to EN 61800‑3.
  • Page 60 Electrical installation Cable routing Cable routing Observe the following when routing the cables: • Use suitable cables to connect power supply and communication. For more infor- mation on connection descriptions, refer to chapter "Electrical connec- tions" (→ 2 71). • Route power cables and signal cables in separate cable ducts. •...
  • Page 61 Electrical installation Protective measures against electrical hazards 6.8.2 Installing ground connection or equipotential bonding WARNING Electric shock due to faulty ground connection or equipotential bonding. Severe or fatal injuries. • Make sure to install the ground connection and equipotential bonding correctly. You have to protect all electrical operating resources, such as the device or the motor, using ground connection or equipotential bonding.
  • Page 62 Electrical installation Protective measures against electrical hazards Procedure Always ground the device using the shortest possible route. 33335044235 Device Screw, self-tapping Terminal clip HF litz wire (ground strap) Serrated lock washer PE conductor The connection points for ground connection or equipotential bonding are on the corners of the device [1].
  • Page 63 Electrical installation Protective measures against electrical hazards Connection points for mobile applications For mobile applications, the type of energy transfer determines how you have to apply preventive measure against electrical hazards. Direct power supply The ground connection protects mobile systems with direct power supply against elec- trical hazards.
  • Page 64 Electrical installation Using prefabricated cables Using prefabricated cables SEW‑EURODRIVE uses prefabricated cables for certifications, type tests and ap- proval of the devices. The cables provided by SEW‑EURODRIVE fulfill all require- ments necessary to ensure that the device and all connected components function properly.
  • Page 65 Electrical installation Line components 6.10 Line components 6.10.1 Residual current device WARNING No protection against electric shock if an incorrect type of residual current device is used. Severe or fatal injuries. • The product can cause direct current in the PE conductor. If a residual current device (RCD) or a residual current monitoring device (RCM) is used for protec- tion in the event of a direct or indirect contact, only a type B RCD or RCM is per- mitted on the supply end of the product.
  • Page 66 Electrical installation Connection block 6.11 Connection block WARNING Electric shock when disconnecting or connecting voltage-carrying plug connectors. This can result in severe or fatal injuries. • Disconnect all supply voltages. • Make sure that the device is de-energized. • Never plug or unplug the plug connectors while they are energized. INFORMATION Some connections depend on the device design.
  • Page 67 Electrical installation Connection block The connection designation of the device is specified on the connection block label on the device cover. Make sure that the latches of the connections engage after you plugged the plug connector into the connections. [10] [13] [12] [11]...
  • Page 68 Electrical installation Connection block 6.11.1 DC 24 V output connection Connection Function unit [1] X2311: DC 24 V output PFE-AC..-..-..02-.. X2551: DC 24 V output for 2 voltage poten- PFE-AC..-..-..01-.. tials 6.11.2 Encoder option connections Depending on the design, the device is equipped with none or one of the following en- coder options: Motor encoder Connection...
  • Page 69 Electrical installation Connection block Multi distance encoder and motor encoder Connections Encoder type Function module Multi distance encoder: [1] X3222 ® HIPERFACE , SSI, Sin/ Cos, HTL PFA-MD...B-G22-B...-../ C../000 Motor encoder: [2] X3011 ® HIPERFACE , sin/cos, TTL, HTL, RS422 6.11.3 Motor output connection Performance class...
  • Page 70 Electrical installation Connection block 6.11.4 Braking resistor connection Connection Type designation [1] X2301: Braking resistor PHC21A-A..M1-..2A-C5 [1] X2303: Braking resistor PHC22A-A..M1-..2A-C5 6.11.5 Supply connection Connection Function unit X1213: AC 400 V input/DC 24 V supply for in- PFE‑AC..B‑1..-.. terface box X1214: AC 400 V input/DC 24 V supply for PFE‑AC..B‑0..-..
  • Page 71 Electrical installation Electrical connections 6.12 Electrical connections 6.12.1 Representation of connections The wiring diagrams show the contact end of the connections. 6.12.2 Cable structure Diagram The following table shows the cable structure based on an example: Depiction Meaning Cable shield Number of core pairs (in twisted cables only) Number of cores G - with green-yellow PE conductor...
  • Page 72 Electrical installation Electrical connections 6.12.3 Connection cables INFORMATION For more information about cable types, see chapter "Technical data" (→ 2 164). Connection cables are not included in the delivery. Prefabricated cables for connect- ing SEW‑EURODRIVE components are available to order. For each connection, the available prefabricated cables are listed.
  • Page 73 Electrical installation Electrical connections 6.12.4 X1213: AC 400 V input/DC 24 V supply for interface box Function • AC 400 V input to supply units up to 22 kW • DC 24 V output and input • Signal contact for external maintenance switch • For connecting an interface box (PZM) Connection type ®...
  • Page 74 Electrical installation Electrical connections Hinged frame Name Function – PE connection Coding The following table shows the assignment of the different coding to the respective device power ratings and the corresponding power interfaces: Device power Coding of the connections Interface box PZM2xA-A022-M13-00 PZM2xA-A075-D02-00 2.2 kW...
  • Page 75 Electrical installation Electrical connections Device power Coding of the connections Interface box PZM2xA-A150-D03-00 11 kW PZM2xA-A220-D04-00 PZM2xA-A150-D03-00 15 kW PZM2xA-A220-D04-00 22 kW PZM2xA-A220-D04-00 ® Operating Instructions – MOVIPRO PHC2.A-A..M1-E45C-C5...
  • Page 76 Electrical installation Electrical connections Interface box connections 45035998228608907 Covers of the screw fitting holes (M25 × 1.5) Covers of the screw fitting holes (M32 × 1.5) Terminal strip, power input ® ® Connection to MOVIPRO (Han  10 B, female) 1) The screw fittings are not included in the scope of delivery. ®...
  • Page 77 Electrical installation Electrical connections X1 terminal strip of the interface box [10] 27021599719541387 Terminal strip X1 (power input terminal strip) Terminal cross section Name Function VO24 DC 24 V output 0.2 – 6 mm Reference potential/DC 24 V output +24V_C DC 24 V input 0V24_C 0V24 reference potential – input Auxiliary terminal for additional voltage levels (without internal function) Auxiliary terminal for additional voltage levels...
  • Page 78 Electrical installation Electrical connections DC 24 V supply ® The internal components can be supplied with DC 24 V either from MOVIPRO or via an external DC 24 V backup voltage. To use the DC 24 V supply from the DC link, you must jumper the following terminals in the interface box: •...
  • Page 79 Electrical installation Electrical connections 6.12.5 X1214: AC 400 V input/DC 24 V supply for supply cable Function • AC 400 V input to supply devices up to 22 kW • Output and input for DC 24 V • Signal contact for external maintenance switch • For connecting the connection cable Connection type ®...
  • Page 80 Electrical installation Electrical connections Hinged frame Name Function – PE connection Coding The following table shows the assignment of the individual coding to the respective device power rating: Device power Coding of the connections 2.2 kW 4 kW 7.5 kW ® Operating Instructions – MOVIPRO PHC2.A-A..M1-E45C-C5...
  • Page 81 Electrical installation Electrical connections Device power Coding of the connections 11 kW 15 kW 22 kW DC 24 V supply The internal components can be supplied with DC 24 V either from the device or via an external DC 24 V backup voltage. To use the internal DC 24 V supply, you must jumper the following contacts: •...
  • Page 82 Electrical installation Electrical connections Signal contact for external maintenance switch The device has a signal contact for an external maintenance switch. If you do not use an external maintenance switch, you must jumper the DC 24 V to the signal contact (SC).
  • Page 83 Electrical installation Electrical connections Connection cable 2.2 kW/4 kW device power IEC/UL Cables Length/installation Type Component type Part number: 18131433 Cable design: 4G2.5 Variable length D/2.5 – ®  10 B ↔ open with conductor end sleeves 7.5 kW device power IEC Cables Length/installation Type Component type Part number: 18131433 Cable design: 4G2.5 Variable length...
  • Page 84 Electrical installation Electrical connections 7.5 kW device power UL Cables Length/installation Type Component type Part number: 18195237 Cable design: 4G4.0 Variable length – ®  10 B ↔ open with conductor end sleeves Part number: 18195253 Cable design: 4G4.0 Variable length – ®  10 B ↔ open with conductor end sleeves 11 kW device power IEC Cables Length/installation...
  • Page 85 Electrical installation Electrical connections 11 kW device power UL Cables Length/installation Type Component type Part number: 18174183 Cable design: 4G6.0 Variable length – ®  10 B ↔ open with conductor end sleeves Part number: 18131468 Cable design: 4G6.0 Variable length – ®  10 B ↔ open with conductor end sleeves 15 kW device power IEC Cables Length/installation...
  • Page 86 Electrical installation Electrical connections Conductor assignment Part number Signal name Core color 18131433 Black/1 18131468 Black/2 18174183 Black/3 18195237 Green/yellow 18195253 Wiring diagram The following figure shows the wiring diagram of the connection cables. 14792950155 ® Operating Instructions – MOVIPRO PHC2.A-A..M1-E45C-C5...
  • Page 87 Electrical installation Electrical connections 6.12.6 X2012: Motor with brake control INFORMATION To avoid damage or malfunction of the drive system, do not use motors with built-in brake rectifier in conjunction with this product. Function Power connection for motor with brake up to 7.5 kW Connection type ®...
  • Page 88 Electrical installation Electrical connections Connection cables 2.2 kW/4 kW device power IEC Cable Length/installation Type Component type Part number: 18118135 Cable design: 4G1.5 DRN80 – 100 DRL71 – 100 Variable length D/1.5 ®  6 B ↔ open (terminal box connection M4) Part number: 18118143 Cable design: 4G1.5 DRN112 DRL112 – 132 Variable length D/1.5 ®...
  • Page 89 Electrical installation Electrical connections Cable Length/installation Type Component type Part number: 18118186 Cable design: 4G1.5 DRN80 – 112 DRL71 – 132 Variable length D/1.5 ®  6 B ↔ ABB8 Part number: 18118194 Cable design: 4G1.5 DRN80 – 112 DRL71 – 132 Variable length D/1.5 ®  6 B ↔ ASB8 Part number: 18122027 Cable design: 4G1.5 CMP63 –...
  • Page 90 Electrical installation Electrical connections 2.2 kW/4 kW device power UL Cable Length/installation Type Component type Part number: 18108334 Cable design: 4G2.5 DRN80 – 100 DRL71 – 100 Variable length D/2.5 ®  6 B ↔ open (terminal box connection M4) Part number: 18108342 Cable design: 4G2.5 DRN112 DRL112 – 132 Variable length D/2.5 ®...
  • Page 91 Electrical installation Electrical connections Cable Length/installation Type Component type Part number: 18108202 Cable design: 4G2.5 DRN80 – 112 DRL71 – 100 Variable length D/2.5 ®  6 B ↔ ASB8 Part number: 18110525 Cable design: 4G2.5 CMP63 – 80 Variable length E/2.5 ®  6 B ↔ SB12 7.5 kW device power IEC Cable Length/installation Type...
  • Page 92 Electrical installation Electrical connections Cable Length/installation Type Component type Part number: 18108318 m DRN80 – 112 m Cable design: 4G2.5 DRL71 – 100 m Variable length D/2.5 ®  6 B ↔ IS m Part number: 18108326 W DRN80 – 112 W Cable design: 4G2.5 DRL71 – 100 W Variable length D/2.5 ®  6 B ↔ IS W Part number: 18108202 Cable design: 4G2.5 DRN80 – 112 DRL71 – 100 Variable length...
  • Page 93 Electrical installation Electrical connections 7.5 kW device power UL Cable Length/installation Type Component type Part number: 18120601 Cable design: 4G4 DRN112 – 132 DRL112 – 132 Variable length D/4.0 ®  6 B ↔ open (terminal box connection M5) Part number: 18120628 Cable design: 4G4 DRN80 – 132 DRL71 – 90 Variable length D/4.0 ®...

  • Page 94: Brake Control

    Electrical installation Electrical connections Cable Length/installation Type Component type Part number: 18122035 Cable design: 4G4 CMP63 – 100 Variable length E/4.0 ®  6 B ↔ SB14 Conductor assignment Part number Motor termi- Color coding Hybrid cable Connection nal DR.. mo- designation device Black Motor phase U Black Motor phase V...
  • Page 95 Electrical installation Electrical connections Connecting the hybrid cable The following figure shows the connection of the hybrid cable to the terminal box of the motor. Also observe the wiring diagram of the respective motor. GNYE BK/W1 BK/V1 BK/U1 BK/3 BK/1 BK/2 BK/4 BK/5...
  • Page 96 Electrical installation Electrical connections Extension cable 2.2 kW/4 kW device power IEC/UL Cable Length/installation Type Component type Part number: 18157475 Cable design: 4G6 Variable length Connection cable: Mo- D/6.0 ® tor cable with Han  6B ® ®  6 B ↔ Han  6 B 7.5 kW device power IEC/UL Cable Length/installation Type...
  • Page 97 Electrical installation Electrical connections Phase reversal cable INFORMATION If you are using an encoder, note that you also need an encoder signal reversal cable in addition to the phase reversal cable. For more information about encoder signal re- versal cables, refer to the description of the encoder connection. 2.2 kW/4 kW device power IEC/UL Cable Length/installation...
  • Page 98 Electrical installation Electrical connections 7.5 kW device power UL Cable Length/installation Type Wiring diagram type Part number: 18122000 U1 – V1 Cable design: 4G6 V1 – U1 W1 – W1 Fixed length 13 – 13 D/6.0 14 – 14 15 – 15 TF+ – TF+ ® ®  6 B ↔ Han  6 B TF- – TF- Connection component Jumper plug temperature sensor Part number: 18180264 Structure Modules...
  • Page 99 Electrical installation Electrical connections 6.12.7 X2016: Motor with brake control INFORMATION To avoid damage or malfunction of the drive system, do not use motors with built-in brake rectifier in conjunction with this product. Function Power connection for motor with brake up to 22 kW Connection type ®...
  • Page 100 Electrical installation Electrical connections Connection cables 11 kW device power IEC Cable Length/installation Type Component type Part number: 18110452 Cable design: 4G6 DRN112 – 132 DRL112 – 132 Variable length D/6.0 ®  10 B ↔ open (terminal box connection M5) Part number: 18110479 Cable design: 4G6 DRN160 DRL160 Variable length...
  • Page 101 Electrical installation Electrical connections Cable Length/installation Type Component type Part number: 18120652 Cable design: 4G4 DRN112 – 160 DRL112 – 132 Variable length D/4.0 ®  10 B ↔ ABB8 Part number: 18146252  m DRN80 – 132m Cable design: 4G4 DRL71 – 90m Variable length D/4.0 ®  10 B ↔ IS2 m Part number: 18146228 W DRN80 –...
  • Page 102 Electrical installation Electrical connections Cable Length/installation Type Component type Part number: 18110436 Cable design: 4G6 DRN160 DRL160 Variable length D/6.0 ® 10 B ↔ ABB8 Part number: 18110533 Cable design: 4G6 CMP80 – 100 Variable length E/6.0 ® 10 B ↔ SBB6 Part number: 18122051 Cable design: 4G4 CMP63 –...
  • Page 103 Electrical installation Electrical connections Cable Length/installation Type Component type Part number: 18110479 Cable design: 4G6 DRN180 DRL180 Variable length D/6.0 ®  10 B ↔ open (terminal box connection M6) Part number: 18110436 Cable design: 4G6 DRN180 DRL180 Variable length D/6.0 ® 10 B ↔ ABB8 Part number: 18123562W Cable design: 4G6 DRN180W DRL180W...
  • Page 104 Electrical installation Electrical connections 15 kW device power IEC Cable Length/installation Type Component type Part number: 18110452 Cable design: 4G6 DRN180 DRL180 Variable length D/6.0 ®  10 B ↔ open (terminal box connection M5) Part number: 18110479 Cable design: 4G6 DRN180 DRL180 Variable length D/6.0 ®...
  • Page 105 Electrical installation Electrical connections Cable Length/installation Type Component type Part number: 18110533 Cable design: 4G6 CMP80 – 100 Variable length E/6.0 ® 10 B ↔ SBB6 15 kW device power UL Cable Length/installation Type Component type Part number: 18121985 Cable design: 4G10 DRN180 DRL180 Variable length D/10.0 ®...
  • Page 106 Electrical installation Electrical connections Cable Length/installation Type Component type Part number: 18182151 Cable design: 4G10.0 CMP80 – 112 Variable length D/10 ®  10B ↔ SBB10 22 kW device power IEC Cable Length/installation Type Component type Part number: 18121985 Cable design: 4G10 DRN180 DRL180 Variable length D/10.0 ®...
  • Page 107 Electrical installation Electrical connections Cable Length/installation Type Component type Part number: 18182151 Cable design: 4G10.0 CMP80 – 112 Variable length D/10 ®  10B ↔ SBB10 Conductor assignment Part number Motor termi- Color coding Hybrid cable Connection nal DR.. mo- designation device Black Motor phase U Black Motor phase V Black...
  • Page 108 Electrical installation Electrical connections Connecting the hybrid cable The following figure shows the connection of the hybrid cable to the terminal box of the motor. Also observe the wiring diagram of the respective motor. GNYE BK/W1 BK/V1 BK/U1 BK/3 BK/1 BK/2 BK/4 BK/5...
  • Page 109 Electrical installation Electrical connections Extension cable 11 kW device power IEC/UL Cable Length/installation Type Component type Part number: 18164226 Cable design: 4G6 Connection cable: Mo- Variable length D/6.0 tor cable with ®  10 B ® ®  10 B ↔ Han  10 B 15 kW device power IEC Cable Length/installation Type...
  • Page 110 Electrical installation Electrical connections Phase reversal cable INFORMATION If you are using an encoder, note that you also need an encoder signal reversal cable in addition to the phase reversal cable. For more information about encoder signal re- versal cables, refer to the description of the encoder connection. 11 kW device power IEC/UL Cable Length/installation...
  • Page 111 Electrical installation Electrical connections 22 kW device power IEC Cable Length/installation Type Wiring diagram type Part number: 18113745 U1 – V1 Cable design: 4G10 V1 – U1 W1 – W1 Fixed length 13 – 13 D/10.0 14 – 14 15 – 15 TF+ –...
  • Page 112 Electrical installation Electrical connections 6.12.8 X2301: Braking resistor Function Power connection for external braking resistor Connection type ® Q 5/0, female Wiring diagram Name Function n.c. Not connected n.c. Not connected Brake resistor (+) n.c. Not connected Brake resistor (-) PE connection Connection cable INFORMATION...
  • Page 113 Electrical installation Electrical connections Conductor assignment Part number Signal name Color coding Black/1 18166563 Black/2 (replacement for 11722916) Green/yellow Extension cable Cable Length/installation Component type Part number: 18121349 Cable design: (3G2.5) Core cross section: 2.5 mm Variable length Connection cable18166563 ® ®...
  • Page 114 Electrical installation Electrical connections 6.12.9 X2303: Braking resistor Function Power connection for external braking resistor Connection type ® Q 2/0, female, I-coded Wiring diagram Name Function Brake resistor (+) Brake resistor (-) PE connection Connection cables IEC/UL Cable Length/installation Component type Part number: 18166571 (replacement for 18121969) Cable design: (3G2.5)
  • Page 115 Electrical installation Electrical connections Conductor assignment Part number Signal name Color coding 18166571 Black/1 (replacement for 18121969) Black/2 18166598 Green/yellow (replacement for 18121977) ® Operating Instructions – MOVIPRO PHC2.A-A..M1-E45C-C5...
  • Page 116 Electrical installation Electrical connections 6.12.10 X2311: DC 24 V output Function DC 24 V output to supply external components Connection type ® Q 5/0, female Wiring diagram Name Function +24V DC 24 V output 0V24 0V24 reference potential n.c. Not connected n.c. Not connected n.c.

  • Page 117: Dc 24 V Output

    Electrical installation Electrical connections 6.12.11 X2312: DC 24 V output Function DC 24 V output to supply external components Connection type M12, 5-pin, female, A-coded Connection diagram Name Function +24V DC 24 V output res. Reserved 0V24 0V24 reference potential res. Reserved res. Reserved ®...
  • Page 118 Electrical installation Electrical connections 6.12.12 X2551: DC 24 V output for 2 voltage potentials Function DC 24 V output for 2 voltage potentials Connection type ® Q 7/0, female, 2-coded Connection image Name Function +24V_I DC 24 V output 1 Reference potential +24V_II DC 24 V output 2 Reference potential n.c.
  • Page 119 Electrical installation Electrical connections 6.12.13 X3001: Motor encoder Function Connection for resolver Connection type M23, insulator, P part, 12-pin, female, +20°-coded Wiring diagram Name Function Ref+ Reference voltage (+) Ref- Reference voltage (-) Cos+ Cosine track (+) Cos- Cosine track (-) Sin+ Sine track (+) Sin-...
  • Page 120 Electrical installation Electrical connections Cable Length/installation Component type Part number: 11726431 Cable design: (4X2X0.25) Variable length Resolver RH1M, RH1L M23, 12-pin, 20°‑coded ↔ Open with conductor end sleeves Conductor assignment Part number Signal name Color coding Ref+ Pink Ref- Gray Cos+ Cos- Blue 11726431 Sin+...
  • Page 121 Electrical installation Electrical connections 6.12.14 X3011: Motor encoder Function ® Connection for HIPERFACE , sin/cos, TTL/HTL encoders Connection type M23, insulator, P part, 12-pin, female, +20°-coded Wiring diagram Name Function Signal track C (K0) Negated signal track C (/K0) Signal track A (K1) Negated signal track A (/K1) Signal track B (K2) Negated signal track B (/K2)
  • Page 122 Electrical installation Electrical connections Cable Length/installation Component type Part number: 18121926 (without temperature sensor) Cable design: (6X2X0.25) AS3H Variable length AS4H AV1H AV6H M23, 12‑pin, 20°‑coded ↔ M23, 12-pin, 0°-coded Part number: 18121438 (without temperature A.7W sensor) AG7Y Cable design: (6X2X0.25) AS7Y E.7C E.7R Variable length...
  • Page 123 Electrical installation Electrical connections Cable Length/installation Component type Part number: 18121950 (without temperature sensor) Cable design: (4X2X0.25) Variable length EI7. M23, 12‑pin, 20°-coded ↔ M12, 8‑pin Conductor assignment Part number Signal name Color coding Brown White Blue Yellow 18121438 Green Data- Purple Data+ Black Gray/Pink + Pink...
  • Page 124 Electrical installation Electrical connections Extension cable Cable Length/installation Component type Part number: 18156851 Connection cables: Cable design: (6X2X0.25) 11724927 11726431 18110991 18121438 Variable length 18121446 18121454 M23, 12‑pole, 20°‑coded ↔ M23, 12-pole, 20 °-coded 18121926 18121934 18121942 18121950 Encoder signal reversal cable INFORMATION An additional encoder signal reversal cable is only necessary if you are using a phase reversal cable.
  • Page 125 Electrical installation Electrical connections 6.12.15 X3211: Distance encoder Function Connection for CAN bus encoder Connection type M12, 5-pin, female, A-coded Wiring diagram Name Function CAN_SHLD Shield/equipotential bonding +24V DC 24 V output Reference potential CAN_H CAN data line (high) CAN_L CAN data line (low) 1) Total current load of DC 24 V encoder supply ≤...
  • Page 126 Electrical installation Electrical connections Cable Length/installation Component type Length 1 m: Part number: 13281348 Length 1.5 m: Part number: 13281356 Length 2 m: Part number: 13281364 Length 2.5 m: Part number: 13281372 Length 3 m: Part number: 13281380 Length 4 m: Part number: 13281399 Sick DME4000, Length 5 m: Part number: 13281402 Fixed length TR CE58M,...
  • Page 127 Electrical installation Electrical connections 6.12.16 X3222: Multi-distance encoder Function ® Connection for HIPERFACE , SSI, sin/cos, TTL, HTL and RS422 encoders Connection type M23, insulator, P part, 12-pin, female, +20°-coded Wiring diagram Name Function CLK (C) Clock line (Signal track C (K0)) /CLK (/C) Negated clock line (Negated signal track C (/K0)) Signal track A (K1) Negated signal track A (/K1)
  • Page 128 Electrical installation Electrical connections Connection cable Cable Length/installation Component type Part number: 18121934 Cable design: (6X2X0.25) Variable length ® HIPERFACE /SSI encoder (12 V) M23, 12-pin, 20°‑coded ↔ Open with conductor end sleeves Part number: 18121942 Cable design: (6X2X0.25) Variable length ® HIPERFACE /SSI encoder (24 V) M23, 12-pin, 20°‑coded ↔ Open with conductor end...
  • Page 129 Electrical installation Electrical connections Part number Signal name Color coding Brown /CLK White Blue Yellow 18121942 Green Data- Purple Data+ Black Gray/Pink + Pink +24V Red/Blue + Gray Extension cable Cable Length/installation Component type Part number: 18156851 Connection cables: Cable design: (6X2X0.25) 11724927 11726431 18110991...
  • Page 130 Electrical installation Electrical connections 6.12.17 X4011: RS485 interface – external Function RS485 interface for external components Connection type M12, 5-pin, female, B-coded Connection diagram Name Function +24V DC 24 V output RS485 data line (-) Reference potential RS485 data line (+) res.
  • Page 131 Electrical installation Electrical connections 6.12.18 X4101: CAN bus – system bus INFORMATION If there is no station connected here, you must terminate the bus with a 120 Ω resis- tor. Function CAN system bus – output Connection type M12, 5-pin, female, A-coded Connection image Name Function...
  • Page 132 Electrical installation Electrical connections Connection cables Cables Length/installation Component type Standard lengths: 1 m: Part number: 13237748 2 m: Part number: 13237756 3 m: Part number: 13286315 4 m: Part number: 13286323 5 m: Part number: 13286331 10 m: Part number: 13286358 15 m: Part number: 13286366 Fixed length Custom lengths: –...
  • Page 133 Electrical installation Electrical connections Conductor assignment Part number Signal name Color coding 13281348 CAN_SHLD – 13281356 +24V 13281364 Black 13281372 CAN_H White 13281380 CAN_L Blue 13281399 13281402 13281410 13281429 Connection components CAN T-piece Part number: 13290967 Connection: M12 9007204911485067 CAN terminating resistor Part number: 13287036 Connection: M12 22822010891...
  • Page 134 Electrical installation Electrical connections 6.12.19 X4111: CAN bus – external INFORMATION If there is no station connected here, you must terminate the bus with a 120 Ω resis- tor. Function CAN bus for external components Connection type M12, 5-pin, female, A-coded Connection image Name Function...
  • Page 135 Electrical installation Electrical connections Connection cables Cables Length/installation Component type Standard lengths: 1 m: Part number: 13237748 2 m: Part number: 13237756 3 m: Part number: 13286315 4 m: Part number: 13286323 5 m: Part number: 13286331 10 m: Part number: 13286358 15 m: Part number: 13286366 Fixed length Custom lengths: –...
  • Page 136 Electrical installation Electrical connections Conductor assignment Part number Signal name Color coding 13281348 CAN_SHLD – 13281356 +24V 13281364 Black 13281372 CAN_H White 13281380 CAN_L Blue 13281399 13281402 13281410 13281429 Connection components CAN T-piece Part number: 13290967 Connection: M12 9007204911485067 CAN terminating resistor Part number: 13287036 Connection: M12 22822010891...
  • Page 137 Electrical installation Electrical connections 6.12.20 X4223: Ethernet service interface Function Ethernet service interface of the communication and control unit Connection type Ethernet RJ45 Wiring diagram Name Function Sending cable (+) Sending cable (-) Receiving cable (+) res. Reserved res. Reserved Receiving cable (-) res.
  • Page 138 Electrical installation Electrical connections 6.12.21 X4233: Ethernet fieldbus Function Ethernet fieldbus interface, 4-pin Connection type M12, 4-pin, female, D-coded Wiring diagram Name Function Sending cable (+) Receiving cable (+) Sending cable (-) Receiving cable (-) Connection cable Cable Length/installation Component type Part number: 19105401 Cable design: (2X2X0.14)
  • Page 139 Electrical installation Electrical connections 6.12.22 X4235: Ethernet fieldbus Function Ethernet fieldbus interface with diagnostics function Connection type Ethernet RJ45 Connection diagram Name Function Sending cable (+) Sending cable (-) Receiving cable (+) res. Reserved res. Reserved Receiving cable (-) res. Reserved res.
  • Page 140 Electrical installation Electrical connections 6.12.23 X4401: ID module Function Interface for ID module from SEW‑EURODRIVE Connection type M12, 5-pin, male, A-coded Wiring diagram Name Function Reference potential IDM-Data ID module data line res. Reserved res. Reserved res. Reserved Connection component ID module Part number: 17974186 Connection M12...
  • Page 141 Electrical installation Electrical connections 6.12.24 X5001: Digital inputs/outputs Function Digital inputs/outputs of the communication and control unit Connection type M23, insulator, P part 12-pin, female, 0°-coded Connection diagram Name Function DI00/DO00 Data reception direction 01/Digital output 01 DI01/DO01 Data reception direction 02/Digital output 02 DI02/DO02 Data reception direction 03/Digital output 03 DI03/DO03...
  • Page 142 Electrical installation Electrical connections 6.12.25 X5111: Fan subassembly Function Temperature-controlled DC 24 V switching output for additional external fan Connection type M12, 5-pin, female, A-coded Wiring diagram Name Function res. Reserved res. Reserved 0V24 0V24 reference potential +24V_FAN DC 24 V output – fan (switching signal) res.
  • Page 143 Electrical installation Electrical connections 6.12.26 X5502: Safe disconnection – input INFORMATION To avoid non safety-related shutdown, jumper this connection only if the product will not perform any safety functions according to EN ISO 13849-1. INFORMATION Use only shielded cables for this connection. This connection is marked with a yellow ring.
  • Page 144 Electrical installation Electrical connections Connection cable Cable Length/installation Component type Part number: 28129261 Terminal box of the safety Cable design: ((2xAWG24)+(2xAWG22) relay/safety controller Variable length M12, 5-pole, male, A‑coded ↔ M12, 5-pole, male, A‑coded Part number: 28129253 Terminal box of the safety Cable design: (2x0.75) relay/safety controller...
  • Page 145 Startup For your safety Startup For your safety NOTICE Danger due to arcing. Damage to electrical components. • Do not disconnect power connections during operation. • Do not connect power connections during operation. INFORMATION To ensure fault-free operation, do not disconnect or connect signal cables during operation.
  • Page 146 Startup Startup procedure 7.2.1 Required hardware INFORMATION SEW‑EURODRIVE recommends using an Ethernet cable with extended locking device (e.g. from Harting). • PC or laptop with Ethernet interface • Conventional Ethernet cable • ID module, part number 17974186 • ID module adapter for PC USB-M12, part number 17980240 •...
  • Page 147 Startup Startup procedure 7.3.1 Applying the Ethernet configuration using the ID module The communication and control unit at the fieldbus has the following IP settings at the time of delivery and after repair: • IP address MNC45A controller: 192.168.1.99 • Subnet mask: 255.255.255.0 ®...
  • Page 148 Startup Disconnecting the CAN bus 7.3.2 Loading the user program ü IP address MNC45A controller: 192.168.10.4 ü Subnet mask: 255.255.255.0 1. Establish a connection to the device. Use the Wi-Fi infrastructure or connect the device using the X4223 connection. 2. Load the user program onto the MNC45A controller as shown in the following fig- ure.
  • Page 149 Startup Addresses of the frequency inverters Addresses of the frequency inverters The device is delivered with the following frequency inverter addresses: Frequency inverter SBus address Axis 1 (X2012 or X2016) Brake control 7.6.1 Single drive With single drives, brake control is realized via output DO01 of the frequency inverter. 7.6.2 Group drive With group drives, brake control is implemented via the following outputs of the fre-...
  • Page 150 Operation For your safety Operation For your safety WARNING Electric shock due to charged capacitors. Severe or fatal injuries. • Observe a minimum switch-off time after disconnecting the supply voltage: 10 minutes. CAUTION Risk of burns due to hot surfaces of the device or connected options, e.g. braking resistors.
  • Page 151 Operation Duty cycles Duty cycles 8.3.1 Duty type S1 Continuous duty: Operation with a constant loading condition, the motor achieves a thermal steady state. P, ϑ ϑ ϑ 2325833867 8.3.2 Duty type S2 Short-time duty: Operation at constant loading condition for a limited, given time fol- lowed by a time at rest.
  • Page 152 Operation Brake control operation Brake control operation INFORMATION To avoid damage to the brake control, adhere to the required off periods. 8.4.1 Brake control during automatic mode Proceed as follows to avoid damage to the brake control, e.g. when the system is in automatic mode: 1.
  • Page 153 Operation Status and error messages Status and error messages The device’s status display shows the current operating status. There are two kinds of status and error messages: from the device and from the user program. Status and error messages from the device are issued when no user program is active. For more information on possible status and error messages of the user program, refer to the respective project-specific documentation.
  • Page 154 Operation Status LEDs Status LEDs The status LEDs display the current operating state of the operating system, the SEWOS loader, the application software and the CAN system bus. 33076128011 Status LEDs L1, L2, L3, L4 8.6.1 Status LED L1 system State LED Meaning Measure...
  • Page 155 Operation Status LEDs 8.6.2 Status LED L2 SEWOS State LED Meaning Measure No application loaded. No Contact SEW‑EURODRIVE ser- SEWOS loader active. vice. Error at the SEWOS loader during Contact SEW‑EURODRIVE ser- starting process. vice. Flashes red The SEWOS loader restarts the entire system after system set- tings have been changed.
  • Page 156 Operation Status LEDs 8.6.4 Status LED L4 CAN system bus State LED Meaning Measure • Check if the bus is terminated Failure: severe bus error. Com- correctly. munication via CAN system bus is not possible. • Check the wiring. Yellow Warning: Communication is pos- •...
  • Page 157 Operation Fault information Fault information 8.7.1 For your information INFORMATION For information on the functionality of frequency inverters and possible faults, refer to the following documentation: ® • "MOVIDRIVE MDX60B/61B" system manual. If the application reports a failure, the respective error number of the highest prioritized error is displayed on the status display of the device or on the PZO display unit.
  • Page 158 Operation Fault information 8.7.3 Acknowledging fault messages The drive may restart automatically depending on the setting after fault elimination or after a reset. Establish a safe working environment before eliminating a fault if auto- matic restart of the driven machine is not permitted for safety reasons. Manual reset A manual reset can be performed via one of the following options: •...
  • Page 159 Service Inspection/maintenance Service Inspection/maintenance INFORMATION Never open the device. Only SEW‑EURODRIVE may perform repairs. The device is maintenance-free. SEW‑EURODRIVE does not stipulate any regular in- spection work. However, it is recommended that you check the following components regularly: • Connection cables: If cables become damaged or fatigued, replace them immediately.
  • Page 160 Service Status display 9.2.2 Replacing the device 1. Disconnect the device and remove it from the system. 2. Loosen the connection of the ID module and remove it from the X4401. 3. Plug the ID module into connection X4401 of a new device and tighten the screw. 4.
  • Page 161 Electronics Service by SEW‑EURODRIVE If you are unable to rectify a fault, contact SEW‑EURODRIVE Service. For the ad- dresses, refer to www.sew-eurodrive.com. When contacting SEW‑EURODRIVE Service, always specify the following information so that our service personnel can assist you more effectively: •...
  • Page 162 Service Shutdown Shutdown WARNING Electric shock due to charged capacitors. Severe or fatal injuries. • Observe a minimum switch-off time after disconnecting the supply voltage: 10 minutes. To shut down the device, disconnect it from the power supply using appropriate mea- sures.
  • Page 163 Service Waste disposal 9.10 Waste disposal Dispose of the product and all parts separately in accordance with their material struc- ture and the national regulations. Put the product through a recycling process or con- tact a specialist waste disposal company. If possible, divide the product into the follow- ing categories: •...
  • Page 164 Technical data Marks Technical data 10.1 Marks 10.1.1 Basic device The device complies with the following directives and guidelines: Mark Definition The CE mark states compliance with the following European directives: • Low Voltage Directive 2014/35/EU • Machinery Directive 2006/42/EC •...
  • Page 165 Technical data General 10.2 General Basic device Size Size 1 Size 2 Performance class 2.2 kW/4 kW/7.5 kW 11 kW/15 kW/22 kW Interference immunity Complies with EN 61800-3 Interference suppression level A to EN 55011 Interference emission Limit value class C3 to EN 61800-3 Ambient temperature ϑ +5 – +40 °C Non-condensing, no moisture condensation Device is intrinsically safe with respect to temperature.
  • Page 166 Technical data DC 24 V backup voltage 10.4 DC 24 V backup voltage X121. Nominal input voltage DC 24 V -15%/+20% (EN 61131-2) Own consumption ≤ 500 mA (with 24 V)/15 W Total power consumption Own consumption + output current on buses and I/Os Nominal output voltage DC 24 V −15%/+20% corresponds to PELV according to EN 61800-5-1 Nominal output current DC 3 A...
  • Page 167 Technical data Braking resistor 10.6 Braking resistor Size Size 1 Size 2 Performance class 2.2 kW 4 kW 7.5 kW 11 kW 15 kW 22 kW Connection designation X2301 X2303 Connection voltage DC link voltage U , maximum DC 1000 V Minimum permitted braking re- 33 Ω 15 Ω 12 Ω sistance (4Q operation) 10.7 Brake control Function unit...

  • Page 168: Encoder

    Technical data Encoder 10.9 Encoder 10.9.1 Motor encoder X3001 Nominal output voltage DC 24 V Maximum output current 500 mA per encoder output Permitted encoder types RH1M, RH1L Maximum line length 30 m Temperature sensor TF/TH/KTY 10.9.2 Motor encoder X3011 Nominal output voltage DC 12 V Maximum output current 650 mA (Total load for all encoder outputs)
  • Page 169 Technical data Encoder 10.9.4 Multi-distance encoder X3222 Nominal output voltage DC 12 V or DC 24 V Maximum output current at DC 12 V: 650 mA (total load for all encoder outputs) at DC 24 V: 400 mA Permitted encoder types • EnDat encoder • Encoder with signal level to RS422 ®...

  • Page 170: 10.10 Communication And Control Unit

    Technical data Communication and control unit 10.10 Communication and control unit 10.10.1 Control type INFORMATION The overall output power of the 24 V voltage supply at the plug connectors for buses and digital inputs/outputs must not exceed 48 W. Type MNC45A Engineering Engineering is performed via the Ethernet service interface and the plant ®...
  • Page 171 Technical data Communication and control unit 10.10.2 DC 24 V output DC 24 V output X2312 Nominal output voltage DC 24 V Nominal output current DC 500 mA Output current limit Maximum 1.4 A 10.10.3 Ethernet fieldbus interface Ethernet fieldbus interface X4233 Transmission rate 10/100 Mbit/s Properties Half/full duplex, auto negation, auto crossover Maximum cable length 100 m according to IEEE 802.3 10.10.4 CAN interfaces...

  • Page 172: 10.11 Safety Technology

    Technical data Safety technology 10.11 Safety technology 10.11.1 General Safety characteristics Approved safety classes of Performance level d according to EN ISO 13849‑1 the device Service life 20 years Safe condition Frequency inverter does not generate a rotating field. Connected brakes are de-energized. Probability of dangerous fail- 0 FIT (fault exclusion) ure per hour (PFH value)

  • Page 173: 10.12 Dimension Drawings

    Technical data Dimension drawings 10.12 Dimension drawings The recommended minimum clearance for connection cables and plug connectors in the dimension drawing can vary depending on the cables used. For devices with plug connectors on the side, observe a minimum clearance of 300 mm.
  • Page 174 Technical data Dimension drawings 10.12.2 4 kW/7.5 kW The dimension drawing shows the mechanical dimensions in mm: > 300 4 x 7/ 8 x M8 x 25 9007232342750731 ® Operating Instructions – MOVIPRO PHC2.A-A..M1-E45C-C5...
  • Page 175 Technical data Dimension drawings 10.12.3 11 kW/15 kW/22 kW The dimension drawing shows the mechanical dimensions in mm: 4 x 6.5 4 x M8 x 25 33088016011 ® Operating Instructions – MOVIPRO PHC2.A-A..M1-E45C-C5...

  • Page 176: 10.13 Hybrid Cable Type "D

    Technical data Hybrid cable type "D" 10.13 Hybrid cable type "D" 10.13.1 Mechanical design The following figure shows the mechanical structure of the cable: GNYE 5436771083 [1] Shield Cable type D/1.5 D/2.5 D/4.0 D/6.0 D/10.0 18110886 11747013 18119573 11747021 11747048 Supply cores 4 ×...
  • Page 177 Technical data Hybrid cable type "D" 10.13.2 Properties All cable types have the following properties: • Maximum 600 V operating voltage for all cores • Approved according to European and American standards • Suitable for cable carriers – Bending cycles > 5 million –...

  • Page 178: 10.14 Hybrid Cable Type "E

    Technical data Hybrid cable type "E" 10.14 Hybrid cable type "E" 10.14.1 Mechanical design The following figure shows the mechanical structure of the cable: 5436773643 [1] Shielded "three-conductor" cable [2] EMC shielding, "three-conductor" cable [3] Plaiting for complete EMC shielding Cable type E/1.5 E/2.5...
  • Page 179 Technical data Hybrid cable type "E" 10.14.2 Properties All cable types have the following properties: • Maximum 600 V operating voltage for all cores • Approved according to European and American standards • Suitable for cable carriers – Bending cycles > 5 million –...

  • Page 180: Maxolution Competence Center

    Fax +91 265 3045300 POR Ramangamdi • Vadodara - 391 243 http://www.seweurodriveindia.com Gujarat salesvadodara@seweurodriveindia.com Italy Solaro SEW-EURODRIVE S.a.s. di SEW S.r.l. & Co. Tel. +39 02 96 980229 Via Bernini,12 Fax +39 02 96 980 999 20033 Solaro (Milano) http://www.sew-eurodrive.it milano@sew-eurodrive.it...
  • Page 181 ® MAXOLUTION Competence Center South Korea Ansan SEW-EURODRIVE Korea Co., Ltd. Tel. +82 31 492-8051 7, Dangjaengi-ro, Fax +82 31 492-8056 Danwon-gu, http://www.sew-eurodrive.kr Ansan-si, Gyeonggi-do, Zip 425-839 master.korea@sew-eurodrive.com Sweden Jönköping SEW-EURODRIVE AB Tel. +46 36 34 42 00 Gnejsvägen 6-8 Fax +46 36 34 42 80 553 03 Jönköping...

  • Page 182: Index

    Index Index Decimal separator .......... 7 Derating ...............  13 Accessories ............ 40 Designated use ...........  11 Acknowledging fault messages ...... 158 Device Assembly Shutting down the device ...... 162 Safety notes ...........  13 Structure............ 16 Device designation .......... 24 Device overview .......... 18 Brake control ........
  • Page 183 Index Mounting position ...........  45 Waste heat .............  48 Ground connection ........ 60, 61 Minimum clearance .......... 45 Grounded star point.......... 55 Installation, horizontal........ 47 Group drive............ 149 Installation, vertical.........  46 Motor encoder .............  28 Motor types............  35, 55 Hazard symbols Mounting Meaning............
  • Page 184 Index Restriction of use.......... 13 Input data .............  165 Rights to claim under limited warranty .... 8 Motor encoders .......... 168 Multi distance encoder .........  169 RS485 interface.......... 171 Safety concept.............  43 Safety technology.........  172 Safety functions .......... 12, 43 TN system ............
  • Page 185 Index X5502 .............. 143 ® Operating Instructions – MOVIPRO PHC2.A-A..M1-E45C-C5...
  • Page 188 SEW-EURODRIVE—Driving the world SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Str. 42 76646 BRUCHSAL GERMANY Tel. +49 7251 75-0 Fax +49 7251 75-1970 sew@sew-eurodrive.com www.sew-eurodrive.com...

This manual is also suitable for:

Movipro phc21a-a022m1-e45c-c5Movipro phc21a-a040m1-e45c-c5Movipro phc21a-a075m1-e45c-c5Movipro phc22a-a110m1-e45c-c5Movipro phc22a-a150m1-e45c-c5Movipro phc22a-a220m1-e45c-c5

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