1 Important Notes...................... 4 2 Introduction ......................5 3 Assembly / Installation Instructions..............10 Installing the DHP11B control card .............. 10 Connection and terminal description of the DHP11B control card ....12 Connecting binary inputs and outputs (connector X31) ....... 13 Connecting CAN 2 system bus (connector X32)..........
Important Notes Important Notes Manual • This manual does not replace the detailed operating instructions! • Only specialists are allowed to perform installation and startup observing ® relevant accident prevention regulations and the MOVIDRIVE MDX60B/61B operating instructions! Documentation • Read through this manual carefully before you start installation and startup of the control card type DHP11B.
Introduction Introduction Content of the This user manual describes manual ® • How to install the DHP11B control card in the MOVIDRIVE MDX61B drive inverter • The interfaces and LEDs of the DHP11B control card • Engineering access to the DHP11B control card •...
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Introduction Communication The DHP11B control card is equipped with numerous communication interfaces. interfaces The two system bus interfaces CAN 1 and CAN 2 are used primarily for connection. They serve for controlling several drive inverters and for integrating decentralized I/O modules.
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Introduction Use as a module controller You can also use the DHP11B control card for decentralized automation of a machine module (→ Following figure). In this way, the DHP11B control card coordinates motion sequences in the axis system. The control card is connected to a higher-level PLC via the PROFIBUS interface. 20070AXX Figure 2: Example of a topology for using a DHP11B control card to control each machine module [1] Master PLC...
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Introduction System buses You can use the DHP11B control card to control a machine module by networking sev- CAN 1 and CAN 2 eral drive inverters via the system bus. The DHP11B control card controls all drives within the machine module, thereby taking load off the master PLC (e.g. machine/sys- tem PLC).
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Introduction Binary inputs and Binary inputs and outputs enable you to operate actuators, e.g. valves (response time outputs 1 ms) and evaluate binary input signals (e.g. sensors). You can program binary inputs ® and outputs as required in the PLC editor of the MOVITOOLS MotionStudio software.
Assembly / Installation Instructions Installing the DHP11B control card Assembly / Installation Instructions Installing the DHP11B control card • Only SEW-EURODRIVE engineers may install or remove option cards for ® MOVIDRIVE MDX61B size 0 drive inverters. • Option cards can only be installed or removed for MOVIDRIVE® MDX61B drive inverters sizes 1 to 6.
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Assembly / Installation Instructions Installing the DHP11B control card Basic procedure for installing/removing an option card 53001AXX ® Figure 3: Basic procedure for installing an option card in MOVIDRIVE MDX61B sizes 1-6 1. Remove the retaining screws holding the card retaining bracket. Pull the card retain- ing bracket out evenly from the slot (do not twist).
Assembly / Installation Instructions Connection and terminal description of the DHP11B control card Connection and terminal description of the DHP11B control card Part number Optional control card DHP11B: 1 820 472 4 ® You can plug the DHP11B control card into the MOVIDRIVE MDX61B drive inverter ®...
Assembly / Installation Instructions Connecting binary inputs and outputs (connector X31) Connecting binary inputs and outputs (connector X31) Connector X31 provides eight binary inputs or outputs (e.g. for controlling external actuators / sensors). ® You can program the binary inputs / outputs in the PLC editor of the MOVITOOLS MotionStudio software.
Assembly / Installation Instructions Connecting CAN 2 system bus (connector X32) Connecting CAN 2 system bus (connector X32) Do not connect more than 64 units to the CAN 2 system bus. The system bus supports the address range 0 ... 127. The CAN 2 system bus is electrically isolated.
Assembly / Installation Instructions Connecting CAN 1 system bus (connector X33) Connecting CAN 1 system bus (connector X33) Do not connect more than 64 units to the CAN 1 system bus. The system bus supports the address range 0 ... 127. Use a repeater after 20 or 30 CAN bus stations, depending on the length of the cables and the cable capacity.
Assembly / Installation Instructions Connecting PROFIBUS (connector X30) Connecting PROFIBUS (connector X30) Connection to the PROFIBUS system takes place using a 9-pin sub D plug according to IEC 61158. The T-bus connection must be made using a plug with the corresponding configuration.
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Assembly / Installation Instructions Connecting PROFIBUS (connector X30) Shielding and The PROFIBUS interface supports RS485 transmission technology and requires the routing bus cable type A to IEC 61158 specified as the physical medium for PROFIBUS. This cable cables must be a shielded, twisted-pair cable. Correct shielding of the bus cable attenuates electrical interference that may occur in industrial environments.
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Assembly / Installation Instructions Connecting PROFIBUS (connector X30) Setting the The PROFIBUS station address is set using DIP switches 2 ... 2 on the DHP11B station address control card. The DHP11B control card supports the address range 0...125. The default setting for the PROFIBUS station address is 4: DHP11B →...
Assembly / Installation Instructions Connection of RS485 interface (connector X34) Connection of RS485 interface (connector X34) The RS485 interface enables you to interconnect up to 32 units. You can connect the following devices to the RS485 interface: • Engineering PC, or •...
Assembly / Installation Instructions Operating display of the DHP11B control card Operating display of the DHP11B control card The DHP11B control card is equipped with seven LEDs that indicate the current status of the DHP11B control card and its interfaces. DHP11B LED 24 V / I/O OK PLC status LED...
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Assembly / Installation Instructions Operating display of the DHP11B control card IEC program The IEC program status LED indicates the status of the IEC 61131 control program. status LED IEC pro- Diagnostics Remedy gram status Green • IEC program is running. •...
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Assembly / Installation Instructions Operating display of the DHP11B control card CAN 2 status LED The CAN 2 status LED indicates the status of the CAN 2 system bus. CAN 2 Diagnostics Remedy status Orange • The CAN 2 system bus is being initialized. - Green •...
Assembly / Installation Instructions GSD file GSD file The current version of the GSD file for the DHP11B control card is available on the SEW homepage (http://www.sew-eurodrive.de) under the heading "Software." GSD file for The GSD file SEW_6007.GSD corresponds to GSD revision 4. Copy this file to a spe- PROFIBUS cific directory in your configuration software.
Project Planning and Startup Engineering interfaces of the DHP11B control card Project Planning and Startup This section provides information on project planning for the DHP11B control card and the PROFIBUS-DP master. Engineering interfaces of the DHP11B control card Connect the DHP11B control card to the engineering PC. Use one of the following interfaces for configuration access to the DHP11B control card: •...
Project Planning and Startup Starting the programming software Starting the programming software ® Start the MOVITOOLS MotionStudio software. The SEW communication server SECOS is started automatically and appears in the task bar. Open the SEW communication server SECOS by double-clicking on the < >...
Project Planning and Startup Project planning for the PROFIBUS DP master COM interface • COM: according to bus connection (e.g. • Baud rate: 57600 Parameter telegrams • Timeout: • Retries: Multibyte telegrams • Timeout: • Retries: 1) If you use a USB/RS485 interface converter, select the corresponding interface identified by "USB" in pa- renthesis.
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Project Planning and Startup Project planning for the PROFIBUS DP master General project Proceed as follows to perform project planning for the DHP11B control card with planning PROFIBUS DP interface: procedure 1. Read the README_GSD6007.PDF file that you received with the GSD file to obtain further up-to-date information on project planning.
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Project Planning and Startup Project planning for the PROFIBUS DP master Project planning Proceed as follows to perform project planning for the DHP11B control card with using STEP7 PROFIBUS DP interface: 1. Add the interface module with the name MOVI-PLC to the PROFIBUS structure using the drag and drop function and enter the station address.
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Project Planning and Startup Project planning for the PROFIBUS DP master 2. The DHP11B control card is now preconfigured with the configuration 3PD. To change the PD configuration, you have to delete the 3PD module in slot 3. Next, insert another PD module in slot 3 by dragging the required PD module from the list in the hardware catalog in the MOVI-PLC folder and dropping it in slot 3 (→...
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Project Planning and Startup Project planning for the PROFIBUS DP master ® 3. Optionally, you can perform project planning for a MOVILINK parameter channel in the cyclic process data. To do so, delete the "Empty" module from slot 2 and replace it by the module "Param (4words)"...
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Project Planning and Startup Project planning for the PROFIBUS DP master 4. Enter the I/O or peripheral addresses for the configured data widths in the "I Address" and "Q Address" columns. 20079AXX Figure 14: Project planning in HW Config of SIMATIC STEP7; Finished configuration example with cyclical MOVILINK parameter channel and 10 PD DP configuration To enable the DHP11B control card to support the type and number of the input and out-...
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Project Planning and Startup Project planning for the PROFIBUS DP master The following tables contain additional information on possible DP configurations. • The "Parameter data/Process data configuration" column shows the name of the configuration. These names also appear in a selection list in the project planning soft- ware for the DP master.
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Project Planning and Startup Project planning for the PROFIBUS DP master Process Data Meaning / Notes DP Configuration Configuration 16 PD Process data exchange via 0xC0, 0xCF, 0xCF 16 process data words 32 PD Process data exchange via 0xC0, 0xDF, 0xDF 32 process data words Configuration Slot 1: Empty...
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Project Planning and Startup Project planning for the PROFIBUS DP master The following figure shows the configuration data structure defined in IEC 61158. This configuration data is transmitted to the DHP11B control card when the DP master is started. 7 / MSB 0 / LSB Data length 0000 = 1 byte/wort...
PROFIBUS-DP Operating Characteristics Process data exchange with the DHP11B control card PROFIBUS-DP Operating Characteristics This section describes the basic characteristics of the DHP11B control card connected to the PROFIBUS-DP system. Process data exchange with the DHP11B control card The DHP11B control card is controlled via the process data channel which is up to 32 I/O words in length.
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PROFIBUS-DP Operating Characteristics Process data exchange with the DHP11B control card STEP7 program- In this example, project planning for the DHP11B control card has the process data con- ming example figuration 10 PD on input addresses PIW512... and output addresses POW512..A data block DB3 is created with about 50 data words.
PROFIBUS-DP Operating Characteristics PROFIBUS-DP timeout The following figure shows the corresponding project planning for the DHP11B control card in the hardware configuration of STEP7 (→ section "DP configuration," page 31). 2079AXX Figure 16: Project planning for the DHP11B control card with STEP7 PROFIBUS-DP timeout The response monitoring time on the DHP11B control card elapses (if configured in the DP master) if data transfer via the PROFIBUS-DP system is disrupted or interrupted.
PROFIBUS-DP Operating Characteristics Parameter setting via PROFIBUS-DP Parameter setting via PROFIBUS-DP ® In the PROFIBUS-DP system, the parameters are accessed via the 8-byte MOVILINK parameter channel. This parameter channel offers extra parameter services in addition to the conventional Read and Write services. Structure of the 8 PROFIBUS-DP enables access to the DHP11B control card parameters via the "param- ®...
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PROFIBUS-DP Operating Characteristics Parameter setting via PROFIBUS-DP Management of The entire procedure for setting parameters is coordinated using management byte 0. the 8 byte This byte provides important service parameters such as service identifier, data length, ® MOVILINK version and status of the service performed. parameter channel ®...
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PROFIBUS-DP Operating Characteristics Parameter setting via PROFIBUS-DP Incorrect service The status bit in the management byte 0 is set to indicate that a service has been exe- execution cuted incorrectly. If the received handshake bit is identical to the transmitted handshake bit, the DHP11B control card has executed the service.
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PROFIBUS-DP Operating Characteristics Parameter setting via PROFIBUS-DP Writing a Due to the cyclical transfer of the parameter channel, to execute a write service via the ® parameter with 8 byte MOVILINK parameter channel, the handshake bit may only be changed if the PROFIBUS-DP complete parameter channel has been set up for the specific service.
PROFIBUS-DP Operating Characteristics Return codes for parameter setting Control PROFIBUS-DP(V0) Type DHP11B control card (slave) → 00110010XXX... Parameter channel is received, but not evaluated ← 00110010XXX... Parameter channel is prepared for the write service Handshake bit is changed and the service is transferred to the →...
PROFIBUS-DP Operating Characteristics Special cases Error code The error code element provides a means of identifying the cause of the error within the error class . It is generated by the communication software of the fieldbus card in the event of an error in communication. For Error class 8 = Other error , only Error code = 0 (Other error code) is defined.
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PROFIBUS-DP Operating Characteristics Special cases Incorrect service Incorrect code was specified in the management byte or reserved byte during parameter code in the setting via the parameter channel. The following table shows the return code for this parameter channel special case. Code (dec) Description Error class:...
DP-V1 Functions Introduction to PROFIBUS DP-V1 DP-V1 Functions Introduction to PROFIBUS DP-V1 This section describes the functions and terms used for operating the DHP11B control card on PROFIBUS DP-V1. Refer to the PROFIBUS user organization or visit www.profibus.com for detailed technical information on PROFIBUS DP-V1. The PROFIBUS DP-V1 specification introduced new acyclical read/write services within the context of the PROFIBUS DP-V1 expansions.
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DP-V1 Functions Introduction to PROFIBUS DP-V1 The PROFIBUS DP-V1 network differentiates between various master classes. Class 1 master The C1 master essentially performs the cyclical data exchange with the slaves. A typical (C1 master) C1 master is a control system, such as a PLC, that exchanges cyclical process data with the slave.
DP-V1 Functions Features of the SEW DP-V1 interfaces Features of the SEW DP-V1 interfaces The SEW fieldbus interfaces to PROFIBUS DP-V1 have the same communication fea- tures as the DP-V1 interface. The DHP11B control card is usually controlled via a C1 master with cyclical process data in accordance with the DP-V1 standard.
DP-V1 Functions Structure of the DP-V1 parameter channel Structure of the DP-V1 parameter channel Generally, parameter settings for the DHP11B control card based on the PROFIdrive DP-V1 parameter channel of profile version 3.0 are made via data set index 47. The Re- quest ID entry is used to distinguish between parameter access based on the ®...
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DP-V1 Functions Structure of the DP-V1 parameter channel The following PROFIdrive services are supported: • Reading (request parameter) individual parameters of the type double word • Writing (change parameter) individual parameters of the type double word Field Data Type Values Request Unsigned8 0x00...
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DP-V1 Functions Structure of the DP-V1 parameter channel Parameter set- Parameter access takes place with the combination of the DP-V1 services write and ting procedure read . The master transfers the parameter setting job to the slave by sending Write.req . via data set 47 followed by slave-internal processing.
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DP-V1 Functions Structure of the DP-V1 parameter channel DP-V1 master If the bus cycles are very short, the request for the parameter response arrives before processing the DHP11B control card has concluded parameter access in the device. This means sequence that the response data from the DHP11B control card are not available at this time.
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DP-V1 Functions Structure of the DP-V1 parameter channel Example for read- The following tables give an example of the structure of the Write.request and Read.req ® ing a parameter via user data for reading an individual parameter via the MOVILINK parameter channel.
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DP-V1 Functions Structure of the DP-V1 parameter channel ® Positive MOVILINK parameter setting response The following tables show the Read.req USER DATA with the positive response data of the parameter setting request. For example, the parameter value for index 8300 (firm- ware version) is returned.
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DP-V1 Functions Structure of the DP-V1 parameter channel Query parameter response The following table shows the code of the write.req USER DATA data including the DP-V1 header. Field Value Description Function_Num Read.req Slot_Number Slot_Number not used Index Index of data set Length Maximum length of response buffer in DP master Positive response to “Write Parameter volatile”...
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DP-V1 Functions Structure of the DP-V1 parameter channel ® MOVILINK return The following table shows the return codes that are returned by the SEW DP-V1 inter- codes for parame- face in case of an error in the DP-V1 parameter access. ter setting for ®...
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DP-V1 Functions Structure of the DP-V1 parameter channel PROFIdrive The PROFIdrive parameter channel of the DHP11B control card is directly mapped in parameter orders the structure of data set 47. Parameter access with PROFIdrive services usually takes place according to the structure described below. The typical message sequence for data set 47 is used.
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DP-V1 Functions Structure of the DP-V1 parameter channel Query parameter response The following table shows the code of the Read.req USER DATA data including the DP-V1 header. Service: Read.request Slot_Number Random, (is not evaluated) Index Index of the data set; constant index 47 Length Maximum length of response buffer in the DP-V1 master Positive PROFIdrive parameter response...
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DP-V1 Functions Structure of the DP-V1 parameter channel Example for writing The following tables show an example of the structure of the Write and Read services a parameter via for the remanent writing of the internal setpoint n11 (→ "Example for writing a parameter ®...
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DP-V1 Functions Structure of the DP-V1 parameter channel Positive response Write Parameter Service: Read.response Slot_Number Random, (is not evaluated) Index Index of the data set; constant index 47 Length 4 byte user data in response buffer Byte Field Value Description Response reference 0x01 Reflected reference number from the parameter setting...
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DP-V1 Functions Structure of the DP-V1 parameter channel PROFIdrive return The following table shows the codes of the error number in the PROFIdrive DP-V1 pa- codes for DP-V1 rameter response according to PROFIdrive profile V3.1. This table applies if you use the PROFIdrive services Request parameter or Change parameter .
DP-V1 Functions Project planning for a C1 master Error no. Meaning Used at Supplem. Infor- mation 0x18 Number of values is not Write request: Number of parameter data consistent values that do not match the number of elements in the parameter address 0x19 axis nonexistent Access to an axis which does not exist...
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DP-V1 Functions Appendix Error codes of The following table shows possible error codes of DP-V1 services that may occur in the the DP-V1 ser- event of an error in the communication on DP-V1 telegram level. This table is relevant vices if you want to write your own parameter assignment block based on the DP-V1 services because the error codes are reported directly back on the telegram level.
Error Diagnostics Diagnostic procedure for system buses CAN 1 / CAN 2 Error Diagnostics Diagnostic procedure for system buses CAN 1 / CAN 2 Diagnostic problem: Communication via system bus CAN 1 or CAN 2 does not work. Initial status: •...
Error Diagnostics Diagnostic procedure for PROFIBUS-DP Diagnostic procedure for PROFIBUS-DP Diagnostic problem: The DHP11B control card does not work on PROFIBUS. Initial status: • The DHP11B control card is connected physically to PROFIBUS. • The DHP11B control card was configured in the DP master and bus communication is active.
Technical Data DHP11B control card Technical Data DHP11B control card DHP11B control card Part number 1 820 472 4 Electrical supply • Power consumption: P = 3.2 W ® • The DHP11B control card is powered by the MOVIDRIVE MDX61B drive inverter. •...
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Technical Data DHP11B control card DHP11B control card Name of the PROFIBUS GSD file SEW_6007.GSD PROFIBUS 6007 = 24583 DP ident. number PROFIBUS DP configurations for Slot 1 DDLM_Chk_Cfg Parameter Data Meaning / notes DP Configuration Configuration Empty Reserved 0x00 Slot 2 Parameter Data Meaning / notes...
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Technical Data DHP11B control card DHP11B control card Panel operation The RS485 and CAN 2 interfaces are intended for panel operation. The following protocols are supported: ® • MOVILINK (DOP11A) • CANopen (in preparation) • Modbus (in preparation) Engineering Engineering takes place via one of the following interfaces: •...
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Index ..........51 ........58 Parameter requests Writing a parameter ........52 Reading a parameter Programming example STEP7 ......36 ..........55 Return codes Project planning .........53 Writing a parameter ............61 C1 master Project planning using STEP7 ......28 Notes, important ............4 READ parameter ..........
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