Page 1 *22749055_0416* Drive Technology \ Drive Automation \ System Integration \ Services Operating Instructions Decentralized Drive and Application Controller ® MOVIPRO Edition 04/2016 22749055/EN...
Page 2 SEW-EURODRIVE—Driving the world...
Page 3: Table Of Contents
Table of contents Table of contents General information........................ 9 About this documentation .................... 9 Structure of the safety notes ................... 9 1.2.1 Meaning of signal words ................ 9 1.2.2 Structure of section-related safety notes............ 9 1.2.3 Structure of embedded safety notes ............ 10 Rights to claim under limited warranty ................ 10 Exclusion of liability....................... 10 Product names and trademarks.................. 11...
Page 4 Table of contents 3.8.2 Communication and control unit.............. 38 3.8.3 Energy supply .................... 43 Integrated safety technology.................... 44 Standards........................ 44 Safety functions ...................... 44 4.2.1 Additional safety function ................ 44 Safety concept ...................... 45 4.3.1 Additional safety concepts ................ 45 Project planning for devices with R15 regenerative power supply module ..... 46 Supply system requirements.................. 46 Installation........................ 46 System configuration .................... 47...
Page 5 Table of contents 7.10.2 Line fuse types ..................... 66 7.10.3 Contactors .................... 66 7.11 Connection blocks...................... 66 7.11.1 2.2 kW ...................... 67 7.11.2 4 kW, 7.5 kW .................... 68 7.11.3 11 kW, 15 kW, 22 kW................... 69 7.11.4 Communication package connections ............ 70 7.11.5 Fieldbus connections ................... 72 7.11.6 Encoder option connections.................
Page 6 Table of contents 7.13 Several devices at one power supply ................. 156 Startup ........................... 157 Requirements...................... 158 Startup procedure ....................... 159 Fieldbus module PROFIBUS .................. 160 8.3.1 Setting the fieldbus module................ 160 8.3.2 Setting the PROFIBUS address.............. 161 Fieldbus module DeviceNet™ .................. 162 8.4.1 Setting the fieldbus module................ 162 8.4.2 Setting the DeviceNet™...
Page 7 Table of contents 10.6 Shutdown ........................ 203 10.7 Storage ........................ 203 10.8 Extended storage...................... 203 10.9 Waste disposal...................... 204 Technical data........................ 205 11.1 Standards and certifications.................. 205 11.1.1 Applicable standards and directives............ 205 11.2 UL/cUL ........................ 205 11.3 UL/cUL approval ...................... 205 11.4 RCM.......................... 205 11.5 Design with operating point 400 V/50 Hz.............. 206 11.5.1 R15 regenerative power supply module.............
Page 8 Table of contents Index ............................ 235 ® Operating Instructions – MOVIPRO...
Page 9: General Information
General information About this documentation General information About this documentation This documentation is an integral part of the product. The documentation is intended for all employees who perform assembly, installation, startup, and service work on the product. Make sure this documentation is accessible and legible. Ensure that persons respons- ible for the machinery and its operation as well as persons who work on the device in- dependently have read through the documentation carefully and understood it.
Page 10: Structure Of Embedded Safety Notes
General information Rights to claim under limited warranty Meaning of the hazard symbols The hazard symbols in the safety notes have the following meaning: Hazard symbol Meaning General hazard Warning of dangerous electrical voltage Warning of hot surfaces Warning of risk of crushing Warning of suspended load Warning of automatic restart 1.2.3...
Page 11: Product Names And Trademarks
General information Product names and trademarks Product names and trademarks The brands and product names in this documentation are trademarks or registered trademarks of their respective titleholders. Copyright notice © 2016 SEW‑EURODRIVE. All rights reserved. Unauthorized reproduction, modifica- tion, distribution or any other use of the whole or any part of this documentation is strictly prohibited.
Page 12: Safety Notes
Safety notes Preliminary information Safety notes Preliminary information The following basic safety notes must be read carefully to prevent injury to persons and damage to property. The following safety notes primarily refer to the use of the devices described in this document.
Page 13: Target Group
Safety notes Target group Target group Specialist for Any mechanical work may only be performed by adequately qualified personnel. Qual- mechanical work ified personnel in the context of this documentation are persons familiar with the design, mechanical installation, troubleshooting and maintenance of the product, who possess the following qualifications: •...
Page 14: Designated Use
Safety notes Designated use Designated use The device is intended for installation in electrical plants or machines. In case of installation in electrical systems or machines, startup of the device is prohib- ited until it is determined that the machine meets the requirements stipulated in the Machinery Directive 2006/42/EC.
Page 15: Functional Safety Technology
Safety notes Functional safety technology Functional safety technology The device must not perform any safety functions without a higher-level safety system, unless explicitly allowed by the documentation. Transport Inspect the shipment for damage as soon as you receive the delivery. Inform the ship- ping company immediately about any damage.
Page 16: Installation/Assembly
Safety notes Installation/assembly Installation/assembly Ensure that the device is installed and cooled according to the regulations in this doc- umentation. Protect the device from excessive mechanical strain. Ensure that components are not deformed and that insulation spaces are maintained, particularly during transportation. Electric components must not be mechanically damaged or destroyed.
Page 17: Electrical Connection
Safety notes Electrical connection Electrical connection Make yourself familiar with the applicable national accident prevention guidelines be- fore you work on a live device. Perform electrical installation according to the pertinent regulations (e.g. cable cross sections, fusing, protective conductor connection). The documentation at hand con- tains additional information.
Page 18: Startup/Operation
Safety notes Startup/operation 2.10 Startup/operation Observe the safety notes in the chapters "Startup" and "Operation". Make sure that the transport protection is removed. Do not deactivate monitoring and protection devices of the machine or system even for a test run. Depending on the degree of protection, devices may have live, uninsulated, and sometimes moving or rotating parts, as well as hot surfaces during operation.
Page 19: Device Structure
Device structure Type designation Device structure Type designation ® The type designation of the drive and application controller MOVIPRO PHC2.A‑A...M1-..1A-00/... includes the following data: ® PHC2.A MOVIPRO ADC drive and application controller Energy supply: 3-phase current Rated input power: 2.2 kW 4 kW 7.5 kW 11 kW...
Page 20: Scope Of Delivery
Device structure Scope of delivery Scope of delivery The following components are included in the delivery: Component Part number ® MOVIPRO PHC2.A-A...M1-..1A-00/... drive and application – controller Grounding kit 12704628 Jumper plug 11747099 (not for devices with PROFIsafe option S11) Installed fan assembly 12709700 (only for 15 and 22 kW devices)
Page 21 Device structure Overview of labels on the device 3.4.1 Main nameplate The main nameplate lists information about the device type. The following figure shows an example of a main nameplate: Type: SO#: XXX.XXXXXXXX.XXX.XX Part#: Eingang / Input Ausgang / Output D-76646 Bruchsal Made in Germany MOVIPRO...
Page 22: Type Designations Of The Function Units
Device structure Type designations of the function units 3.4.2 Nameplate of function units The nameplate contains information on the device's function units. For more informa- tion on function units, refer to chapters "Type designations of the function units" (→ 2 22) and "Function units" (→ 2 32). The following figure shows an ex- ample of a nameplate of function units: Type: PHC2.A-A...M1-..0A-00/...
Page 23 Device structure Type designations of the function units Encoder interface: Without encoder interface Motor encoder resolver Without distance encoder ® Motor encoder HIPERFACE , sin/cos, HTL, TTL, RS422 Without distance encoder ® Motor encoder HIPERFACE , sin/cos, HTL, TTL, RS422 Distance encoder CANopen ®...
Page 24: Communication And Control Unit
Device structure Type designations of the function units 3.5.2 Communication and control unit The type designation PFH-..1A..-B..-I1..-00/.../000 of the communication and control unit contains the following data: Control/communication Fieldbus: PROFIBUS DP V1 DeviceNet™ PROFINET IO EtherNet/IP™/Modbus/TCP Control type: ADC SD memory card OMH for parameterizable and programmable functions Technology level OMH41B-T0 OMH41B-T1...
Page 25 Device structure Type designations of the function units Communication package: Without communication package PLUS SBus interface CAN interface – external (electrically isolated) RS485 interface – external (electrically isolated) PLUS SBus interface CAN interface – external (electrically isolated) S485 interface – external (with DC 24 V) PLUS SBus interface...
Page 26: Energy Supply
Device structure Type designations of the function units 3.5.3 Energy supply The type designation PFE-AC...A-...-000A-00/...000 of the energy supply includes the following data: Energy AC...A 3-phase alternating current with the following maximum input power: 8 kW for 2.2 kW, 4 kW, 7.5 kW devices 16 kW for 11 kW, 15 kW devices 30 kW only 22 kW devices Supply connection:...
Page 27: Device Overview
Device structure Device overview Device overview 3.6.1 2.2 kW, 4 kW, 7.5 kW The following figures show the device structure: 9007201903278475 Device cover Memory card cover Service unit Interface box (optional) T-slot profile Cooling fins Connection block (connections depend on the device design) ®...
Page 28: 11 Kw, 15 Kw, 22 Kw
Device structure Device overview 3.6.2 11 kW, 15 kW, 22 kW The following figures show the device structure: 9007201915563659 Device cover Memory card cover Service unit Interface box (optional) T-slot profile Fan subassembly (optional for 11 kW, mandatory for 15 kW and 22 kW) Cooling fins Connection block (connections depend on the device design) ®...
Page 29 Device structure Device overview 11 kW, 15 kW with R15 regenerative power supply module The following figure shows the structure of device with R15 regenerative power supply module: [8] [7] 18014402037488011 Device cover Memory card cover Service unit Interface box (optional) T-slot profile Fan subassembly Cooling fins Connection block (connections depend on the device design)
Page 30: Accessories
Device structure Accessories Accessories INFORMATION The delivery does not include accessories, such as installation and mounting material or connection cables. 3.7.1 Overview 27021598963130763 Interface box Connection cable Sensor/actuator box Braking resistor Jumper plug Mounting brackets Handles 3.7.2 Accessory components The following accessories are available depending on the device design. For further ®...
Page 31 Device structure Accessories Part number PZM2xA-A075-D02-00 18250149 PZM2xA-A150-D03-00 18250157 PZM2xA-A022-M13-00 18250238 PZM2xA-A040-M14-00 18250165 PZM2xA-A075-M16-00 18250173 Connection cable Refer to the corresponding connections in the "Electrical connections" (→ 2 75) chapter for information on connection cables for motors, encoders, braking resistors, etc. Sensor/actuator boxes For further information, refer to chapter "Electrical connections" (→ 2 75).
Page 32: Function Units
® HIPERFACE , sin/cos, CANopen PFA-MD...B-G21-B...-../C../000 HTL, TTL, RS422 ® SSI, HIPERFACE PFA-MD...B-G22-B...-../C../000 Supported encoders Motor encoder You can use the following motor encoders with this device: Resolver Company RH1M Built-in encoder, resolver SEW-EURODRIVE RH1L ® Operating Instructions – MOVIPRO...
Page 33 Add-on encoder, sin/cos EH1R Add-on encoder, TTL (RS422) EI7S Built-in encoder, sin/cos EI7C / EI71 / EI72 / EI76 Built-in encoder, HTL ES7S Add-on encoder, sin/cos SEW-EURODRIVE ES7R Add-on encoder, TTL (RS422) ES7C Add-on encoder, TTL to HTL ES1S/ES2S Add-on encoder, sin/cos ES1R/ES2R Add-on encoder, TTL (RS422)
Page 34 Depending on the device design, the device also supports incremental encoders with resolver, TTL, HTL, RS422 and sin/cos signals. You can use the following distance encoders with this device: Company AH7Y AG7Y AS7Y Rotary encoder SEW-EURODRIVE AV1Y AV2Y DME3000-x11 DME4000-x11 0,1 mm DME4000-x11 1 mm Laser distance measuring device DME5000-x11 0,1 mm DME5000-x11 1 mm...
Page 35 Device structure Function units Company WCS2A-LS311 WCS2A-LS311 Barcode distance sensor WCS3B-LS311 Pepperl & Fuchs VDM100-150 0.1 mm Laser distance measuring device VDM100-150 1 mm GM 401 Rotary encoder Kueb 9081xxxx2003 Rotary encoder Fritz Kübler Kueb 9081xxxx2004 LIMAX2 Linear distance sensor Elgo RP 0,005 mm RH 0,005 mm Linear distance sensor MTS Sensors RF 0,005 mm...
Page 36 Device structure Function units CANopen Company DME4000-x19 0.1 mm Laser distance measuring device Sick DME4000-x19 1 mm TR CE58M Rotary encoder TR-Electronic TR LE200 Laser distance measuring device WCS3B-LS410 Barcode distance sensor Pepperl & Fuchs EnDaT Company ECN113 ECN1313 EQN1125 Rotary encoder Heidenhain EQN1325 EQN425 Brake control The brake control system is responsible for the supply and control of the...
Page 37 Device structure Function units Axis inputs The axis inputs can be used to connect sensors and actuators. Depending on the device design, the device has the following axis inputs: Inputs Function unit 4 digital axis inputs PFA-MD...B-G..-B...-11/C../000 2 digital axis inputs and 1 PFA-MD...B-G..-B...-15/C../000 analog axis input The following figure shows an example of a connection of sensors and actuators to...
Page 38 Device structure Function units 3.8.2 Communication and control unit The function module consists of the following internal elements. Controller type The engineering of the communication and control unit comprises the following activit- ies: • Configuration • Parameterization • Programming with application solutions from SEW‑EURODRIVE ®...
Page 39 Device structure Function units Status display and status LED The status display and status LEDs display status and error messages and thus en- able you to record the current state of the device. For further information, refer to sections "Operation" > "Status and error messages" ...
Page 40 Device structure Function units SD memory card The slot for the SD memory card is under the memory card cover on the top of the device. The cover ensures the degree of protection of the device and enables easy access in the event of a required replacement or any other maintenance procedures. The following figure shows the memory card cover: 36028798219789835 Retaining nuts (4 ×)
Page 41 Device structure Function units Digital inputs and outputs The device has connections for digital inputs or outputs. You connect the sensors and actuators required for your application to the digital inputs and outputs. To connect several sensors and actuators to the device at the same time, use the sensor/actuator box which is available as an accessory.
Page 42 Device structure Function units Communication packages The additional communication packages let you integrate external components into your overall application. The device includes the following communication packages depending on the design: Packages Interfaces Package 0 Without additional interfaces CAN interface – external RS485 interface –...
Page 43: Energy Supply
Device structure Function units RS485 interface types Depending on the device design, one of the following RS485 interfaces is available: RS485 interface – external Variant 1 • Electrically isolated • Without DC 24 V • For communication connection of SEW components ®...
Page 44: Integrated Safety Technology
Integrated safety technology Standards Integrated safety technology WARNING Incorrect startup of the device. Severe or fatal injuries if the safety components fail. • Only use the device in combination with functional safety technology if you have ® read the "MOVIPRO Functional Safety"...
Page 45: Safety Concept
Integrated safety technology Safety concept Safety concept You can realize the safety concept "Axis module with safe torque off" with the basic device. 4.3.1 Additional safety concepts Depending on the device configuration, additional safety concepts can be realized. Safety-related brake module Refer to the type designation of the "power section"...
Page 46: Project Planning For Devices With R15 Regenerative Power Supply Module
Project planning for devices with R15 regenerative power supply module Supply system requirements Project planning for devices with R15 regenerative power supply module Supply system requirements Devices with regenerative power supply modules require a stable supply system with sufficient capacity. The following tables describe the requirements regarding the sup- ply system (required transformer power) based on the cable length from the trans- former to the device.
Page 47: System Configuration
Project planning for devices with R15 regenerative power supply module System configuration System configuration The following table shows the restrictions for different system configurations: System configuration Restrictions TT/TN networks None IT systems Prohibited Notes on operation Observe the following notes for the operation of the device with R15 regenerative power supply module: •...
Page 48: Mechanical Installation
Mechanical installation Requirements Mechanical installation Requirements WARNING Risk of crushing if the load falls. Severe or fatal injuries. • Do not sit or stand underneath the load. • Secure the area where loads can fall down. NOTICE Danger of collision. Damage to plant and device components.
Page 49: Mounting Position
Mechanical installation Mounting position Mounting position The following figure shows permitted and not permitted mounting positions: 18014399709954443 Permitted vertical mounting position Mounting positions that are not permitted Conditionally permitted horizontal mounting positions INFORMATION When using the horizontal mounting position [3], power is reduced by 50% because of reduced heat convection.
Page 50: Vertical Installation
Mechanical installation Minimum clearance 6.3.1 Vertical installation The following figure shows the required minimum clearance of the device: 27021607564391563 The following table lists the minimum clearances: Clearance Function Size A: Above Space for optimum heat convection ≥ 200 mm The cooling fins must not be located in a closed hollow space.
Page 51: Horizontal Installation
Mechanical installation Minimum clearance 6.3.2 Horizontal installation The following figure shows the minimum clearance of the device: 45035996737809931 The following table lists the minimum clearances: Clearance Function Size A: Device cover Space for display elements, diagnostics ≥ 150 mm elements and actuator elements, such as service unit B: To the side on the right Space for connection cables, plug connect-...
Page 52: Waste Heat
Mechanical installation Waste heat Waste heat Ensure that the cooling fins can dissipate waste heat into the environment by free con- vection. Observe the following notes to ensure optimum heat convection: • Use SEW‑EURODRIVE mounting systems or suitable spacers, e.g.: –...
Page 53 Mechanical installation Assembly – For mounting at the holding fixture: M6 screws of suitable length with washers Fastening the mounting plates The following figure provides an overview on mounting with mounting brackets: [10] 72057594453791499 Device Large mounting bracket Through bore Ø 6.6 mm M5 ×...
Page 54 Mechanical installation Assembly The following figure shows the required dimensions in mm: 86.5 Ø15 Ø 6.6 14.6 40.5 114.5 9007208941626891 , Y Housing dimensions Bore dimension Distance Procedure ü For the housing dimensions X and Y, refer to the dimension drawings in chapter "Technical data" (→ 2 205).
Page 55 Mechanical installation Assembly Mounting the device The following figure provides an overview on the mounting of the device: 9007209052494859 Holding fixture, e.g. square pipe with an edge length ≤ 32 mm Bore for M6 screw M6 screw of an appropriate length with washer M6 screw of an appropriate length with washer Procedure 1.
Page 56: Mounting Using The Through Bores
Mechanical installation Assembly 6.5.2 Mounting using the through bores CAUTION Risk of injury due to protruding parts. Minor injuries. • Wear suitable protective gloves. NOTICE External force too high. Damage to the thread or the screw. • Do not exceed the maximum tightening torque of 3.2 Nm. In order to attach the device, it is equipped with 4 through bores in the corner profiles with a diameter of 6.5 mm and M8 threads on both sides.
Page 57 Mechanical installation Assembly – For mounting from the front (A): M6 screws of an appropriate length with wash- – For mounting from the back (B): M8 screws of an appropriate length with wash- – Suitable locking devices, e.g. lock washers Mounting the device INFORMATION The mounting type (A) is not possible if you use the handles.
Page 58: Electrical Installation
Electrical installation Installation notes Electrical installation Installation notes Observe the following points for electrical installation: • Observe the general safety notes. • Comply with all instructions referring to the technical data and the permissible con- ditions where the device is operated. Motor types The device supports the following motor series from SEW‑EURODRIVE: •...
Page 59: Ul-Compliant Installation
Electrical installation UL-compliant installation UL-compliant installation INFORMATION Due to UL requirements, the following chapter is always printed in English independ- ent of the language of the documentation. 7.4.1 Power terminals Use 75 °C copper wire only. 7.4.2 Short circuit current rating ®...
Page 60 Electrical installation UL-compliant installation Three Phase 380 V – 500 V Voltage Range SCCR: SCCR: SCCR: 65 kA/480 V SCCR: 65 kA/460 V 200 kA/500 V 200 kA/500 V When protected When protected by: When protected by: When protected by: Non Semicon- Inverse-Time Cir- Type E Combinationen Motor Controller ductor Fuses (cur- cuit Breaker Model rents are maximum...
Page 61: Motor Overload Protection
Electrical installation UL-compliant installation Three Phase 380 V – 500 V Voltage Range SCCR: SCCR: SCCR: 65 kA/480 V SCCR: 65 kA/460 V 200 kA/500 V 200 kA/500 V When protected When protected by: When protected by: When protected by: Non Semicon- Inverse-Time Cir- Type E Combinationen Motor Controller ductor Fuses (cur- cuit Breaker Model rents are maximum...
Page 62: Electromagnetic Compatibility (Emc)
Electrical installation Electromagnetic compatibility (EMC) Electromagnetic compatibility (EMC) INFORMATION The device can cause EMC interference within the permitted limit range according to EN 61800‑3. The device is a drive system of the category C2 (see EN 61800‑3). For further information on EMC compliant installation, refer to the following document- ation: "Drive Engineering –...
Page 63: Cable Routing
Electrical installation Cable routing Cable routing Observe the following when routing the cables: • Use suitable cables to connect power supply and communication. For more in- formation connection descriptions, refer chapter "Electrical connections" (→ 2 75). • Route power cables and signal cables in separate cable ducts. •...
Page 64 Electrical installation Protective measures against electrical hazards Procedure Always ground the device using the shortest possible route. 18106977419 Housing corner Terminal clip Serrated lock washer Screw, self-tapping HF litz wire (ground strap) PE conductor The connection points for ground connection or equipotential bonding are on the hous- ing corners [1] of the device.
Page 65: Using Prefabricated Cables
Electrical installation Using prefabricated cables Using prefabricated cables SEW‑EURODRIVE uses prefabricated cables for certifications, type tests and ap- proval of the devices. The cables provided by SEW‑EURODRIVE fulfill all require- ments necessary to ensure that the device and all connected components function properly.
Page 66: Line Fuse Types
Electrical installation Connection blocks • A 3-phase frequency inverter creates a DC component in the leakage current and may greatly reduce the sensitivity of a type-A residual current device. A type-A re- sidual current device is therefore not permitted as a protection device. Use only a type-B residual current device.
Page 67 Electrical installation Connection blocks 7.11.1 2.2 kW 9007201917842699 → "Communication package connections" (→ 2 70) → "Fieldbus connections" (→ 2 72) → "Encoder option connections" (→ 2 74) X5502 Safe disconnection – input (→ 2 155) X2011 Motor with brake control (→ 2 89) → "PC/laptop connection" (→ 2 164) X5001_1 Digital inputs/outputs – communication and control unit (→ 2 144) X5001_2 Digital inputs/outputs –...
Page 68: 4 Kw, 7.5 Kw
Electrical installation Connection blocks 7.11.2 4 kW, 7.5 kW 9007201919772555 → "Communication package connections" (→ 2 70) → "Fieldbus connections" (→ 2 72) → "Encoder option connections" (→ 2 74) X5502 Safe disconnection – input (→ 2 155) X2012 Motor with brake control (→ 2 95) → "PC/laptop connection" (→ 2 164) X5001_1 Digital inputs/outputs – communication and control unit (→ 2 144) X5001_2 Digital inputs/outputs –...
Page 69: 11 Kw, 15 Kw, 22 Kw
Electrical installation Connection blocks 7.11.3 11 kW, 15 kW, 22 kW [2] [3] [10] 9007201922811403 → "Communication package connections" (→ 2 70) → "Fieldbus connections" (→ 2 72) → "Encoder option connections" (→ 2 74) X5502 Safe disconnection – input (→ 2 155) X2016 Motor with brake control (→ 2 105) "PC/laptop connection" (→ 2 164) X5001_1 Digital inputs/outputs – communication and control unit (→ 2 144) X5001_2 Digital inputs/outputs –...
Page 70: Communication Package Connections
Electrical installation Connection blocks 7.11.4 Communication package connections Depending on the design of your device, it comes equipped with none or one of the following communication packages. Communication package 1 Connections Communication inter- Function unit faces PLUS [1] X4251 SBus interface CAN interface –...
Page 71 Electrical installation Connection blocks Communication package 6 Connections Communication interfaces Function unit Ethernet engineering inter- [1] X4224 face CAN interface – external [2] X4111 PFH-..1A..-B..-I1.6 (with DC 24 V) RS485 interface – external [3] X4011 (with DC 24 V) Communication package 10 Connections Communication interfaces Function unit ®...
Page 72: Fieldbus Connections
Electrical installation Connection blocks 7.11.5 Fieldbus connections Depending on the design, the device has the following fieldbus connections: PROFIBUS Connections Fieldbus Function unit [1] X4201 – input PROFIBUS PFH-P1.A..-B11-I1.. [2] X4202 – output DeviceNet™ Connections Fieldbus Function unit [1] X4241 – input DeviceNet™...
Page 73 Electrical installation Connection blocks Push-pull SCRJ Connections Fieldbus Function unit [1] X4234_11 Ethernet fieldbus, PFH-E2.A..-B64-I1.. [2] X4234_12 Push-pull SCRJ EtherNet/IP™, Modbus/TCP Connections Fieldbus Function unit [1] X4233_11 Ethernet fieldbus, PFH-E3.A..-B53-I1.. [2] X4233_12 Push-pull RJ45 Connections Fieldbus Function unit [1] X4232_11 Ethernet fieldbus, PFH-E3.A..-B63-I1..
Page 74: Encoder Option Connections
Electrical installation Connection blocks 7.11.6 Encoder option connections Depending on the design, the device is equipped with none or one of the following en- coder options: Motor encoder Connection Encoder type Function module PFA-MD...B-G10-B...-../ [1] X3001 Resolver C../000 Motor encoder: PFA-MD...B-G20-B...-../ [1] X3011 ®...
Page 75: Electrical Connections
Electrical installation Electrical connections 7.12 Electrical connections 7.12.1 Representation of connections The wiring diagrams show the contact end of the connections. 7.12.2 Connection cables INFORMATION For more information on cable types, refer to the chapter "Technical data" (→ 2 205). Connection cables are not included in the delivery. Prefabricated cables for connecting SEW‑EURODRIVE components can be ordered.
Page 76: Cable Structure
Electrical installation Electrical connections 7.12.3 Cable structure Diagram The following table shows the cable structure based on an example: Depiction Meaning Cable shield Number of core pairs (in twisted cables only) Number of cores G - with green-yellow PE conductor X - without PE 0.25 Core cross section in mm...
Page 77: X1213: Ac 400 V Input/Dc 24 V Supply For Interface Box
Electrical installation Electrical connections 7.12.4 X1213: AC 400 V input/DC 24 V supply for interface box Function • AC 400 V input to supply devices up to 22 kW • DC 24 V output and input • Signal contact for external maintenance switch • For connecting an interface box (PZM) Connection type ®...
Page 78 Electrical installation Electrical connections Hinged frame Name Function – PE connection Coding The following table shows the assignment of the different coding to the respective device power ratings and the corresponding power interfaces: Device power Coding of the connections Interface box PZM2xA-A022-M13-00 PZM2xA-A075-D02-00 2.2 kW...
Page 79 Electrical installation Electrical connections Device power Coding of the connections Interface box PZM2xA-A150-D03-00 11 kW PZM2xA-A220-D04-00 PZM2xA-A150-D03-00 15 kW PZM2xA-A220-D04-00 22 kW PZM2xA-A220-D04-00 ® Operating Instructions – MOVIPRO...
Page 80 Electrical installation Electrical connections Interface box connections 36028798973867915 Covers of the screw fitting holes (M25 × 1.5) Covers of the screw fitting hole (M32 × 1.5) Terminal strip, power input ® Connection to device (Han 10 B, female) 1) The screw fittings are not included in the delivery. ®...
Page 81 Electrical installation Electrical connections X1 terminal strip of the interface box [10] 27021599719541387 Terminal strip X1 (power input terminal strip) Terminal cross section Name Function VO24 DC 24 V output 0.2 – 6 mm Reference potential/DC 24 V output +24V_C DC 24 V input 0V24_C 0V24 reference potential – input Auxiliary terminal for additional voltage levels (without internal function) Auxiliary terminal for additional voltage levels...
Page 82 Electrical installation Electrical connections DC 24 V supply The device is equipped with a DC 24 V output that can be used to supply the device from the DC link. To use the 24 V supply from the DC link, you must jumper the following terminals: •...
Page 83: X1214: Ac 400 V Input/Dc 24 V Supply For Supply Cable
Electrical installation Electrical connections 7.12.5 X1214: AC 400 V input/DC 24 V supply for supply cable Function • AC 400 V input to supply devices up to 22 kW • Output and input for DC 24 V • Signal contact for external maintenance switch • For connecting the connection cable Connection type ®...
Page 84 Electrical installation Electrical connections Hinged frame Name Function – PE connection Important information about the DC 24 V supply The internal components can be supplied with DC 24 V either from the device or via an external DC 24 V backup voltage. To use the internal DC 24 V supply, you must jumper the following contacts: •...
Page 85 Electrical installation Electrical connections If you do not use an external maintenance switch, you must jumper the DC 24 V to the signal contact (SC). Connection variant Connection variant DC 24 V supply external DC 24 V supply internal X1214 X1214 +24V_C 24 V external...
Page 86 Electrical installation Electrical connections Device power Coding of the connections 4 kW 7.5 kW 11 kW 15 kW ® Operating Instructions – MOVIPRO...
Page 87 Electrical installation Electrical connections Device power Coding of the connections 22 kW Connection cable Up to 7.5 kW (IEC/UL) Cable Length/installation Component type Part number: 18131433 Cable design: 4G2.5 Variable length – ® 10 B ↔ Open with conductor end sleeves 11 kW up to 15 kW (IEC/UL) Cable Length/installation Component...
Page 88 Electrical installation Electrical connections Cable Length/installation Component type Part number: 18174183 Cable design: 4G6.0 Variable length – ® ↔ Open with conductor end sleeves Conductor assignment Part number Signal name Color coding Black/1 18131433 Black/2 18131468 Black/3 18174183 Green/yellow Wiring diagram The following figure shows the wiring diagram of the connection cables with the follow- ing part numbers: •...
Page 89: X2011: Motor With Brake Control
® Q 8/0, female Wiring diagram Name Function Motor phase U output Brake from SEW-EURODRIVE terminal 14 (white) Motor phase W output Brake from SEW-EURODRIVE terminal 15 (blue) TF/TH/KTY+ Motor temperature sensor (+) Brake from SEW-EURODRIVE terminal 13 (red) Motor phase V output...
Page 90 Electrical installation Electrical connections Connection cable Up to 2.2 kW (IEC) Cable Length/installation Type Component type Part number: 18125794 DRS71 – 90L DRE80 – 100 DRP90 – 100 Variable length DRN80 – 100 D/1.5 DRL71 – 80 ® Q 8/0 ↔ open (terminal box connection M4) Part number: 18127703 W DRS71 – 90W DRE80 – 100W...
Page 91 Electrical installation Electrical connections Cable Length/installation Type Component type Part number: 18127738 DRS71 – 90 DRE80 – 100 DRP90 – 100 Variable length DRN80 – 100 D/1.5 DRL71 – 80 ® Q 8/0 ↔ ASB8 Part number: 18125859 CMP63 – 80 Variable length E/1.5 ®...
Page 92 Electrical installation Electrical connections Cable Length/installation Type Component type Part number: 18144284 m DRS71 – 90m DRE80 – 100m DRP90m DRN80 – 100m Variable length D/2.5 DRL71 – 80m ® Q 8/0 ↔ IS m Part number: 18174442 DRS71 – 90 DRE80 – 100 DRP90 – 100 Variable length DRN80 –...
Page 93 Electrical installation Electrical connections Conductor assignment Part number Signal name Color coding Black/U1 Black/V1 Black/W1 Black/1 18125794 Black/2 18143776 Black/3 Black/4 Black/5 PE connection Green-yellow + shield end (Inner shield) Connecting the hybrid cable The following figure shows the connection of the hybrid cable to the terminal box of the motor.
Page 94 Electrical installation Electrical connections Adapter cable Cable Length/installation Type Component type Part number: 18161243 All connection cables ® with Han 6B Variable length D/2.5 Note the motor assign- ments to the device (2.2 kW). ® ® Q 8/0 ↔ Han 6 B ® Operating Instructions – MOVIPRO...
Page 95: X2012: Motor With Brake Control
® [B] Han E protected Module, female Name Function TF/TH/KTY+ Motor temperature sensor (+) Brake from SEW-EURODRIVE terminal 15 (blue) Brake from SEW-EURODRIVE terminal 13 (red) Brake from SEW-EURODRIVE terminal 14 (white) n.c. Not connected TF/TH/KTY- Motor temperature sensor (-) Hinged frame...
Page 96 Electrical installation Electrical connections Connection cable 4,0 kW (IEC) Cable Length/installation Type Component type Part number: 18118135 DRS71 – 100 DRE80 – 100 DRP90 – 100 Variable length DRN80 – 100 D/1.5 DRL71 – 100 ® 6 B ↔ Open (terminal box connection M4) Part number: 18118143 DRS112 DRE112 – 132 DRP112 – 132 Variable length DRN112 D/1.5 DRL112 – 132 ®...
Page 97 Electrical installation Electrical connections Cable Length/installation Type Component type Part number: 18118186 DRS71 – 112 DRE80 – 132 DRP90 – 132 Variable length DRN80 – 112 D/1.5 DRL71 – 132 ® 6 B ↔ ABB8 Part number: 18118194 DRS71 – 112 DRE80 – 132 DRP90 – 132 Variable length DRN80 – 112 D/1.5 DRL71 – 132 ® 6 B ↔ ASB8 4.0 kW (IEC/UL) – 7.5 kW (IEC) Cable Length/installation Type...
Page 98 Electrical installation Electrical connections Cable Length/installation Type Component type Part number: 18108342 4.0 kW (IEC/UL): DRS112 DRE112 – 132 DRP112 – 132 DRN112 DRL71 – 100 ® 6 B ↔ Open (terminal box connection M5) 7.5 kW (IEC/UL): Variable length D/2.5 DRS71 – 132 DRE80 – 132 DRP90 – 132 DRN80 – 132 DRL71 – 90 Part number: 18108326 W 4.0 kW (IEC/UL): DRS71 – 112 W DRE80 – 132 W DRP90 – 132 W DRN80 – 112 W...
Page 99 Electrical installation Electrical connections Cable Length/installation Type Component type Part number: 18108318 m 4.0 kW (IEC/UL): DRS71 – 112 m DRE80 – 132 m DRP90 – 132 m DRN80 – 112 m DRL71 – 100 m ® 6 B ↔ IS m 7.5 kW (IEC): Variable length DRS71 – 132 m D/2.5 DRE80 – 160 m DRP90 – 160 m DRN80 – 132 m DRL71 – 90 m Part number: 18108245 4.0 kW (IEC/UL): DRS71 – 112 DRE80 – 132 DRP90 – 132 DRN80 – 112 DRL71 – 100 ®...
Page 100 Electrical installation Electrical connections Cable Length/installation Type Component type Part number: 18108202 4.0 kW (IEC/UL): DRS71 – 112 DRE80 – 132 DRP90 – 132 DRN80 – 112 DRL71 – 100 ® 6 B ↔ ASB8 7.5 kW (IEC): Variable length D/2.5 DRS71 – 132 DRE80 – 160 DRP90 – 160 DRN80 – 132 DRL71 – 90 7.5 kW (IEC/UL) Cable Length/installation Type Component type Part number: 18120601 DRS112 – 132 DRE112 – 132 DRP112 – 132...
Page 101 Electrical installation Electrical connections Cable Length/installation Type Component type Part number: 18121276 m DRS71 – 132 m DRE80 – 160 m DRP90 – 160 m DRN80 – 132 m Variable length D/4.0 DRL71 – 90 m ® 6 B ↔ IS m Part number: 18120628 DRS71 – 132 DRE80 – 160 DRP90 – 160M Variable length DRN80 – 132 D/4.0 DRL71 – 90 ® 6 B ↔ ABB8 Part number: 18120636 DRS71 – 132 DRE80 – 160 DRP90 – 160 Variable length DRN80 – 132...
Page 102 Electrical installation Electrical connections Conductor assignment Part number Motor ter- Color coding Hybrid cable Connection minal DR.. designation device motor Black Motor phase U Black Motor phase V Black Motor phase W 18108334 Black Brake 13 (red) 18108342 Black Brake 14 (white) 18118135 Black Brake 15 (blue)
Page 103 Electrical installation Electrical connections Extension cable Cable Length/installation Type Component type Part number: 18157475 Connection cables: 18108202 18108245 18108318 18108326 18108334 ® ® 6 B ↔ Han 6 B 18108342 18110525 18118135 18118143 Variable length D/6.0 18118151 18118178 18118186 18118194 18120601 18120628 18120636 18121276 18121284 18122027 18122035...
Page 104 Electrical installation Electrical connections Phase reversal cable INFORMATION If you are using an encoder, note that you also need an encoder signal reversal cable in addition to the phase reversal cable. For more information about encoder signal re- versal cables, refer to the description of the encoder connection. 4 kW (IEC/UL) –...
Page 105: X2016: Motor With Brake Control
® [C] Han E protected module, female Name Function TF/TH/KTY+ Motor temperature sensor (+) Brake from SEW-EURODRIVE terminal 15 (blue) Brake from SEW-EURODRIVE terminal 13 (red) Brake from SEW-EURODRIVE terminal 14 (white) n.c. Not connected TF/TH/KTY- Motor temperature sensor (-) Hinged frame...
Page 106 Electrical installation Electrical connections Connection cables 11.0 kW (IEC/UL) Cable Length/installation Type Component type Part number: 18110452 DRS112 – 132 DRE112 – 132 DRP112 – 132 Variable length DRN112 – 132 D/6.0 DRL112 – 132 ® 10 B ↔ Open (terminal box connection M5) Part number: 18110479 DRS160 DRE160 DRP160...
Page 107 Electrical installation Electrical connections Cable Length/installation Type Component type Part number: 18110436 DRS160 DRE180 DRP180 Variable length DRN160 D/6.0 DRL160 ® 10 B ↔ ABB8 11 kW (IEC/UL) up to 22 kW (IEC/UL) Cable Length/installation Type Component type Part number: 18121985 DRS180 DRE180 DRP200 Variable length DRN180 D/10.0 DRL180...
Page 108 Electrical installation Electrical connections Cable Length/installation Type Component type Part number: 18110533 CMP80 – 100 Variable length E/6.0 ® 10 B ↔ SBB6 Conductor assignment Part number Motor ter- Color coding Hybrid cable Connection minal DR.. designation device motor Black Motor phase U Black Motor phase V Black Motor phase W...
Page 109 Electrical installation Electrical connections Connecting the hybrid cable The following figure shows the connection of the hybrid cable to the terminal box of the motor. Also observe the wiring diagram of the respective motor. GNYE BK/W1 BK/V1 BK/U1 BK/3 BK/1 BK/2 BK/4 BK/5...
Page 110: X2301: Braking Resistor
Electrical installation Electrical connections Phase reversal cable INFORMATION If you are using an encoder, note that you also need an encoder signal reversal cable in addition to the phase reversal cable. For more information about encoder signal re- versal cables, refer to the description of the encoder connection. 11 kW (IEC/UL) Cable Length/installation...
Page 111 Electrical installation Electrical connections Wiring diagram Name Function n.c. Not connected n.c. Not connected Braking resistor (+) n.c. Not connected Braking resistor (-) PE connection ® Operating Instructions – MOVIPRO...
Page 112 Electrical installation Electrical connections Connection cable INFORMATION For the braking resistor BW100-004-00, you do have to order an additional cable. The braking resistor is delivered with mounted connection cable and plug con- nector. IEC/UL Cable Length/installation Component type Part number: 18166563 (replacement for 11722916) Cable design: (3G2.5) External braking resistor Core cross section: 2.5 mm...
Page 113: X2303: Braking Resistor
Electrical installation Electrical connections 7.12.10 X2303: Braking resistor Function Power connection for external braking resistor Connection type ® Q 2/0, female, I-coded Wiring diagram Name Function Braking resistor (+) Braking resistor (-) PE connection Connection cables IEC/UL Cable Length/installation Component type Part number: 18166571 (replacement for 18121969) Cable design: (3G2.5)
Page 114: X3001: Motor Encoder
Electrical installation Electrical connections Conductor assignment Part number Signal name Color coding 18166571 Black/1 (replacement for 18121969) Black/2 18166598 Green/yellow (replacement for 18121977) 7.12.11 X3001: Motor encoder Function Connection for resolver Connection type M23, insulator, P part, 12-pin, female, +20°-coded Wiring diagram Name Function...
Page 115 Electrical installation Electrical connections Connection cables Cable Length/installation Component type Part number: 11724927 Cable design: (4X2X0.25) Variable length Resolver RH1M, RH1L M23, 12‑pin, 20°‑coded ↔ M23, 12-pin, 0°-coded Part number: 11726431 Cable design: (4X2X0.25) Variable length Resolver RH1M, RH1L M23, 12-pin, 20°‑coded ↔ Open with conductor end sleeves Conductor assignment Part number...
Page 116 Electrical installation Electrical connections Extension cable Cable Length/installation Component type Part number: 18156851 Connection cables: Cable design: (6X2X0.25) 11724927 11726431 18110991 18121438 Variable length 18121446 18121454 M23, 12‑pin, 20°‑coded ↔ M23, 12-pin, 20°‑coded 18121926 18121934 18121942 18121950 ® Operating Instructions – MOVIPRO...
Page 117: X3011: Motor Encoder
Electrical installation Electrical connections 7.12.12 X3011: Motor encoder Function ® Connection for HIPERFACE , sin/cos, TTL/HTL encoders Connection type M23, insulator, P part, 12-pin, female, +20°-coded Wiring diagram Name Function Signal track C (K0) Negated signal track C (/K0) Signal track A (K1) Negated signal track A (/K1) Signal track B (K2) Negated signal track B (/K2)
Page 118 Electrical installation Electrical connections Cable Length/installation Component type Part number: 18121926 (without temperature sensor) Cable design: (6X2X0.25) AS3H Variable length AS4H AV1H AV6H M23, 12‑pin, 20°‑coded ↔ M23, 12-pin, 0°-coded Part number: 18121438 (without temperature A.7W sensor) AG7Y Cable design: (6X2X0.25) AS7Y E.7C E.7R Variable length...
Page 119 Electrical installation Electrical connections Cable Length/installation Component type Part number: 18121950 (without temperature sensor) Cable design: (4X2X0.25) Variable length EI7. M23, 12‑pin, 20°-coded ↔ M12, 8‑pin Conductor assignment Part number Signal name Color coding Brown White Blue Yellow 18121438 Green Data- Purple Data+ Black Gray/Pink + Pink...
Page 120 Electrical installation Electrical connections Extension cable Cable Length/installation Component type Part number: 18156851 Connection cables: Cable design: (6X2X0.25) 11724927 11726431 18110991 18121438 Variable length 18121446 18121454 M23, 12‑pin, 20°‑coded ↔ M23, 12-pin, 20°‑coded 18121926 18121934 18121942 18121950 Encoder signal reversal cable INFORMATION An additional encoder signal reversal cable is only necessary if you are using a phase reversal cable.
Page 121: X3211: Distance Encoder
Electrical installation Electrical connections 7.12.13 X3211: Distance encoder Function Connection for CAN bus encoder Connection type M12, 5-pin, female, A-coded Wiring diagram Name Function CAN_SHLD Shield/equipotential bonding +24V DC 24 V output Reference potential CAN_H CAN data line (high) CAN_L CAN data line (low) 1) Total current load of DC 24 V encoder supply ≤...
Page 122 Electrical installation Electrical connections Cable Length/installation Component type Length 1 m: Part number: 13281348 Length 1.5 m: Part number: 13281356 Length 2 m: Part number: 13281364 Length 2.5 m: Part number: 13281372 Length 3 m: Part number: 13281380 Length 4 m: Part number: 13281399 Sick DME4000, Length 5 m: Part number: 13281402 Fixed length TR CE58M,...
Page 123: X3222: Multi-Distance Encoder
Electrical installation Electrical connections 7.12.14 X3222: Multi-distance encoder Function ® Connection for HIPERFACE , SSI, sin/cos, TTL, HTL and RS422 encoders Connection type M23, insulator, P part, 12-pin, female, +20°-coded Wiring diagram Name Function CLK (C) Clock line (Signal track C (K0)) /CLK (/C) Negated clock line (Negated signal track C (/K0)) Signal track A (K1) Negated signal track A (/K1)
Page 124 Electrical installation Electrical connections Connection cable Cable Length/installation Component type Part number: 18121934 Cable design: (6X2X0.25) Variable length ® HIPERFACE /SSI encoder (12 V) M23, 12-pin, 20°‑coded ↔ Open with conductor end sleeves Part number: 18121942 Cable design: (6X2X0.25) Variable length ® HIPERFACE /SSI encoder (24 V) M23, 12-pin, 20°‑coded ↔ Open with conductor end...
Page 125 Electrical installation Electrical connections Part number Signal name Color coding Brown /CLK White Blue Yellow 18121942 Green Data- Purple Data+ Black Gray/Pink + Pink +24V Red/Blue + Gray Extension cable Cable Length/installation Component type Part number: 18156851 Connection cables: Cable design: (6X2X0.25) 11724927 11726431 18110991...
Page 126: X4011: Rs485 Interface - External
Electrical installation Electrical connections 7.12.15 X4011: RS485 interface – external Function RS485 interface for external components Connection type M12, 5-pin, female, B-coded Wiring diagram Name Function +24V DC 24 V output RS485 data line (-) Reference potential RS485 data line (+) res.
Page 127: X4101: Can Bus - System Bus
Electrical installation Electrical connections 7.12.17 X4101: CAN bus – system bus INFORMATION If there is no station connected here, you must terminate the bus with a 120 Ω res- istor. Function Internal CAN bus (system bus) – output Connection type M12, 5-pin, female, A-coded Wiring diagram Name...
Page 128 Electrical installation Electrical connections Connection cables Cable Length/installation Component type Standard lengths: 1 m: Part number: 13237748 2 m: Part number: 13237756 3 m: Part number: 13286315 4 m: Part number: 13286323 5 m: Part number: 13286331 10 m: Part number: 13286358 15 m: Part number: 13286366 Fixed length Custom lengths: –...
Page 129 Electrical installation Electrical connections Conductor assignment Part number Signal name Color coding 13281348 CAN_SHLD – 13281356 +24V 13281364 Black 13281372 CAN_H White 13281380 CAN_L Blue 13281399 13281402 13281410 13281429 Connection components CAN T-piece Part number: 13290967 Connection: M12 5656744075 CAN terminating resistor Part number: 13287036 Connection: M12 63050395932099851...
Page 130: X4111: Can Bus - External
Electrical installation Electrical connections 7.12.18 X4111: CAN bus – external INFORMATION If the connection is used the last station must be terminated at the CAN bus. Function CAN bus for external components Connection type M12, 5-pin, female, A-coded Wiring diagram Name Function CAN_SHLD...
Page 131 Electrical installation Electrical connections Connection cables Cable Length/installation Component type Standard lengths: 1 m: Part number: 13237748 2 m: Part number: 13237756 3 m: Part number: 13286315 4 m: Part number: 13286323 5 m: Part number: 13286331 10 m: Part number: 13286358 15 m: Part number: 13286366 Fixed length Custom lengths: –...
Page 132 Electrical installation Electrical connections Conductor assignment Part number Signal name Color coding 13281348 CAN_SHLD – 13281356 +24V 13281364 Black 13281372 CAN_H White 13281380 CAN_L Blue 13281399 13281402 13281410 13281429 Connection components CAN T-piece Part number: 13290967 Connection: M12 5656744075 CAN terminating resistor Part number: 13287036 Connection: M12 63050395932099851...
Page 133: X4112: Can Bus - External
Electrical installation Electrical connections 7.12.19 X4112: CAN bus – external Function CAN bus for external components (electrically isolated) Connection type M12, 5-pin, female, A-coded Wiring diagram Name Function CAN_SHLD Shield/equipotential bonding res. Reserved CAN_GND CAN reference potential CAN_H CAN data line (high) CAN_L CAN data line (low) Connection cables...
Page 134 Electrical installation Electrical connections Cable Length/installation Component type Standard lengths: 2 m: Part number: 13281364 5 m: Part number: 13281402 Custom lengths: 1 m: Part number: 13281348 1.5 m: Part number: 13281356 2.5 m: Part number: 13281372 3 m: Part number: 13281380 Fixed length 4 m: Part number: 13281399 –...
Page 135: X4121: Can Bus - Movisafe Safety Bus (Can-S)
Electrical installation Electrical connections ® 7.12.20 X4121: CAN bus – MOVISAFE safety bus (CAN-S) Function ® CAN bus – Connection for MOVISAFE safety bus (CAN-S) Connection type M12, 5-pin, female, A-coded Wiring diagram Name Function CAN_SHLD Shield/equipotential bonding res. Reserved CAN_GND CAN reference potential CAN_H...
Page 136 Electrical installation Electrical connections Cable Length/installation Component type Standard lengths: 2 m: Part number: 13281364 5 m: Part number: 13281402 Custom lengths: 1 m: Part number: 13281348 1.5 m: Part number: 13281356 2.5 m: Part number: 13281372 3 m: Part number: 13281380 Fixed length 4 m: Part number: 13281399 –...
Page 137: X4201: Profibus Input
Electrical installation Electrical connections 7.12.21 X4201: PROFIBUS input Function PROFIBUS input Connection type M12, 5-pin, male, B-coded Wiring diagram Name Function res. Reserved PROFIBUS data line A (green) res. Reserved PROFIBUS data line B (red) res. Reserved ® Operating Instructions – MOVIPRO...
Page 138: X4202: Profibus Output
Electrical installation Electrical connections 7.12.22 X4202: PROFIBUS output INFORMATION If there is no station connected here, you must terminate the bus with a 120 Ω res- istor. Function PROFIBUS output Connection type M12, 5-pin, female, B-coded Wiring diagram Name Function DC 5 V output PROFIBUS data line A (green) 0V5 reference potential...
Page 139: X4224: Ethernet Engineering
Electrical installation Electrical connections 7.12.23 X4224: Ethernet engineering Function Ethernet engineering interface, 4-pin Connection type M12, 4-pin, female, D-coded Wiring diagram Name Function Transmit line (+) Receive line (+) Transmit line (-) Receive line (-) ® Operating Instructions – MOVIPRO...
Page 140: X4232_11 And X4232_12: Ethernet Fieldbus
Electrical installation Electrical connections 7.12.24 X4232_11 and X4232_12: Ethernet fieldbus Function Ethernet fieldbus interface Connection type Push-pull RJ45 Wiring diagram Assignment Name Function Transmit line (+) Transmit line (-) Receive line (+) res. Reserved res. Reserved Receive line (-) res. Reserved res.
Page 141: X4233_11 And X4233_12: Ethernet Fieldbus
Electrical installation Electrical connections 7.12.25 X4233_11 and X4233_12: Ethernet fieldbus Function Ethernet fieldbus interface, 4-pin Connection type M12, 4-pin, female, D-coded Wiring diagram Assignment Name Function Transmit line (+) Receive line (+) Transmit line (-) Receive line (-) 7.12.26 X4234_11 and X4234_12: Ethernet fieldbus Function Ethernet fieldbus interface SCRJ/POF Connection type...
Page 142: X4241: Devicenet™ Input
Electrical installation Electrical connections 7.12.27 X4241: DeviceNet™ input Function DeviceNet™ input Connection type M12, 5-pin, male, A-coded Wiring diagram Name Function Drain Shield/equipotential bonding DC 24 V input Reference potential CAN_H CAN data line (high) CAN_L CAN data line (low) ® Operating Instructions – MOVIPRO...
Page 143: X4242: Devicenet™ Output
Electrical installation Electrical connections 7.12.28 X4242: DeviceNet™ output INFORMATION If there is no station connected here, you must terminate the bus with a 120 Ω res- istor. Function DeviceNet™ output Connection type M12, 5-pin, female, A-coded Wiring diagram Name Function Drain Shield/equipotential bonding DC 24 V output...
Page 144: X5001_1: Digital Inputs/Outputs - Communication And Control Unit
Electrical installation Electrical connections 7.12.30 X5001_1: Digital inputs/outputs – communication and control unit Function Digital inputs/outputs of the communication and control unit Connection type M23, insulator, P part, 12-pin, female, 0°-coded Wiring diagram Name Function DI00/DO00 Digital input or output DIO DI01/DO01 Digital input or output DIO DI02/DO02...
Page 145 Electrical installation Electrical connections Cable Length/installation Component type Length 1 m: Part number 13309269 Length 2 m: Part number 13309277 Length 3 m: Part number 13309285 Length 5 m: Part number 13309293 Length 10 m: Part number 13309307 Fixed length – Cable design: (3X0.75+8X0.34) M23, 12-pin, male, 0°‑coded ↔ sensor/actuator box with 8 slots M12 Part number: 11741457 Cable design: (6X2X0.25) Variable length...
Page 146 Electrical installation Electrical connections Conductor assignment Conductor assignment X5001_1 Part number Signal name Color coding DI00/DO00 Pink DI01/DO01 Gray DI02/DO02 DI03/DO03 Blue DI04 Yellow DI05 Green 11741457 DI06 Purple DI07 Black 0V24 Brown 0V24 White +24V Gray/Pink Red/Blue ® Operating Instructions – MOVIPRO...
Page 147: X5001_2: Digital Inputs - Communication And Control Unit
Electrical installation Electrical connections 7.12.31 X5001_2: Digital inputs – communication and control unit Function Digital inputs of the communication and control unit Connection type M23, insulator, P part, 12-pin, female, 0°-coded Wiring diagram Name Function DI08 Digital input DI DI09 Digital input DI DI10 Digital input DI...
Page 148 Electrical installation Electrical connections Cable Length/installation Component type Length 1 m: Part number 13309269 Length 2 m: Part number 13309277 Length 3 m: Part number 13309285 Length 5 m: Part number 13309293 Length 10 m: Part number 13309307 Fixed length – Cable design: (3X0.75+8X0.34) M23, 12-pin, male, 0°‑coded ↔ sensor/actuator box with 8 slots M12 Part number: 11741457 Cable design: (6X2X0.25) Variable length...
Page 149 Electrical installation Electrical connections Conductor assignment Conductor assignment X5001_2 Part number Signal name Color coding DI08 Pink DI09 Gray DI10 DI11 Blue DI12 Yellow DI13 Green 11741457 DI14 Purple DI15 Black 0V24 Brown 0V24 White +24V Gray/Pink Red/Blue ® Operating Instructions – MOVIPRO...
Page 150: X5102_1: Digital Inputs - Frequency Inverter
Electrical installation Electrical connections 7.12.32 X5102_1: Digital inputs – Frequency inverter Function Digital inputs/outputs – power section Connection type M12, 5-pin, female, A-coded Wiring diagram Name Function +24V DC 24 V output DI03 Digital input DI03 0V24 0V24 reference potential DI02 Digital input DI02 Equipotential bonding / functional earth 7.12.33 X5102_2: Digital inputs –...
Page 151 Electrical installation Electrical connections Connection components Y adapter For connecting 2 sensors/actuators to an M12 plug connector, use a Y adapter with extension. The Y adapter is available from different manufacturers: • Manufacturer: Escha Type: WAS4-0,3-2FKM3/.. 9007200170035339 • Manufacturer: Binder Type: 79 5200..
Page 152 Electrical installation Electrical connections • Manufacturer: Phoenix Contact Type: SAC-3P-Y-2XFS SCO/.../... The cable sheath is made of PVC. Provide suitable UV protection. 1180375179 • Manufacturer: Murr Type: 7000-40721-.. 1180386571 ® Operating Instructions – MOVIPRO...
Page 153: X5111: Fan Subassembly
Electrical installation Electrical connections 7.12.34 X5111: Fan subassembly Function Temperature-controlled DC 24 V switching output for additional external fan Connection type M12, 5-pin, female, A-coded Wiring diagram Name Function res. Reserved res. Reserved 0V24 0V24 reference potential +24V_FAN DC 24 V output – fan (switching signal) res.
Page 154: X5201: Analog Input - Frequency Inverter
Electrical installation Electrical connections 7.12.35 X5201: Analog input – Frequency inverter Function Analog input of the power section Connection type M12, 5-pin, female, A-coded Wiring diagram Name Function +24V DC 24 V output AIn+_FU Analog input n (+) – frequency inverter Reference potential AIn-_FU Analog input n (-) –...
Page 155: X5502: Safe Disconnection - Input
Electrical installation Electrical connections 7.12.36 X5502: Safe disconnection – input WARNING Risk of injury due to non safety-related disconnection of the device if the connection is jumpered. Severe or fatal injuries. • Jumper this connection only if the device will not perform any safety functions ac- cording to EN ISO 13849‑1.
Page 156: Several Devices At One Power Supply
Electrical installation Several devices at one power supply STO jumper plug Part number: 11747099 Structure: bridged 1+4/2+3 Connection: M12 63050395932099851 7.13 Several devices at one power supply To distribute the energy to several devices, use the interface boxes. The interface boxes are equipped with the following inputs and outputs for energy dis- tribution: •...
Page 157 Startup Startup WARNING Risk of injury due to uncontrolled device behavior caused by ineffective emergency switching off circuit. Severe or fatal injuries. • Have the installation carried out only by qualified personnel. WARNING Risk of injury due to device malfunction caused by incorrect device setting. Severe or fatal injuries.
Page 158: Startup
Startup Requirements INFORMATION Observe the safety notes in chapter "Safety notes" > "Startup/Operation". INFORMATION To ensure fault-free operation, do not disconnect or connect signal cables during op- eration. Requirements The following conditions apply to startup: • The device must be installed correctly both mechanically and electrically. •...
Page 159: Startup Procedure
Startup Startup procedure Startup procedure The following step-by-step instruction gives an overview of the device startup proced- ure and lists other applicable documentation: 1. Install the motor. Refer to the operating instructions of the motor for more informa- tion. 2. Perform mechanical installation again. For further information, refer to chapter "Mechanical installation" (→ 2 48) in the operating instructions.
Page 160: Fieldbus Module Profibus
Startup Fieldbus module PROFIBUS Fieldbus module PROFIBUS The default setting for the station address is 4. Use the S2 DIP switch in the fieldbus module to set the station address of the device. INFORMATION Any changes to the baud rate during operation become effective after the current supply has been interrupted (DC 24 V reset).
Page 161: Setting The Profibus Address
Startup Fieldbus module PROFIBUS 4. Connect the bus terminating resistor to the device at the last bus station. INFORMATION If the device is at the end of a fieldbus segment, only connect it to the fieldbus net- work via the incoming fieldbus cable. To prevent malfunctions in the bus system due to reflections, for example, the field- bus segment must be terminated using bus terminating resistors at the first and last stations.
Page 162: Fieldbus Module Devicenet
Startup Fieldbus module DeviceNet™ Fieldbus module DeviceNet™ The default setting for the station address is 4. Use the S2 DIP switch in the fieldbus module to set the station address of the device. INFORMATION Any changes to the baud rate during operation become effective after the current supply has been interrupted (DC 24 V reset).
Page 163: Setting The Devicenet™ Address
Startup Fieldbus module DeviceNet™ 4. Connect the bus terminating resistor to the device at the last bus station. INFORMATION If the device is at the end of a fieldbus segment, only connect it to the fieldbus net- work via the incoming fieldbus cable. To prevent malfunctions in the bus system due to reflections, for example, the field- bus segment must be terminated using bus terminating resistors at the first and last stations.
Page 164: Setting The Baud Rate
Startup PC/laptop connection 8.4.3 Setting the baud rate INFORMATION Any changes to the baud rate during operation become effective after the current supply has been interrupted (DC 24 V reset). Use DIP switches 7 to 8 to set the baud rate: DIP switch Baud rate 125 kBaud...
Page 165: Operation
Operation Operation WARNING Electric shock caused by dangerous voltages at the connections, cables and motor terminals. When the device is switched on, dangerous voltages are present at the connectors and at any connected cables and motor terminals. This also applies even when the device is inhibited and the motor is at standstill.
Page 166: Relative Cyclic Duration Factor (Cdf)
Operation Relative cyclic duration factor (cdf) INFORMATION • For operating modes with encoder feedback, parameters must not be changed in cycles faster than 2 seconds. This ensures that the encoders are initialized. • The maximum output frequency in the VFC operating modes without encoder feedback is 150 Hz.
Page 167: Duty Type S2
Operation Duty cycles 9.2.2 Duty type S2 Short-time duty: Operation at constant loading condition for a limited, given time fol- lowed by a time at rest. The motor returns to ambient temperature during the rest period. P, ϑ ϑ ϑ 2325835787 9.2.3 Duty type S3...
Page 168: Brake Control Operation
Operation Brake control operation Brake control operation NOTICE Damage to the brake controller if necessary off periods are not adhered to. Damage to the drive system. • Observe the required off periods for the brake controller. 9.3.1 Brake control under normal operating conditions, e.g. automatic operation of the plant With a brake coil power of P ≥ 70 W, you must ensure a timeout of at least 1 second for brake control: Brake control...
Page 169: Status And Error Messages
Operation Status and error messages Status and error messages The status display on the device cover shows the current device status. In case of re- peated malfunctions, contact the SEW‑EURODRIVE Service. If several statuses or faults are active at the same time, the status display shows the status or fault with the highest priority.
Page 170: Status Messages
Operation Status and error messages 9.4.3 Status messages If you use a parameterizable device, the following status messages are possible. Code Meaning Possible cause Measure 8.8.8. Application module not run- Create a configuration with ning/not loaded the Application Configurator and load it into the device. Flashing green A1.0...
Page 171 Operation Status and error messages Code Meaning Possible cause Measure buS Err Fieldbus error • Check the fieldbus cabling to the higher-level controller. • Check the fieldbus para- meterization of the device and the higher-level con- troller. Initialization: A connection is established with all internal components.
Page 172 Operation Status and error messages Code Meaning Possible cause Measure Error in external periphery Check the cabling of the di- gital inputs and outputs as well as the connections of the communication package. • Set parameter P802 Error while loading the applic- Non-enabled application "Factory setting"...
Page 173 Operation Status and error messages Status LEDs The status LEDs are located on the service unit. They show the fieldbus and device status. 1954344587 Status LEDs S1, S2, S3 Status LED S1 PROFINET IO StatusLED Possible cause Measure • PROFINET IO device is cur- –...
Page 174 Operation Status and error messages Status LED Possible cause Measure Flashing • Device has detected the baud • Check the PROFIBUS ad- rate, but is not addressed by dress set in the device and in DP master. the configuration software of the DP master.
Page 175 Operation Status and error messages Status LED Possible cause Measure Lights up Online, operational mode and • Online green connected • Connection has been estab- lished with a master. • Connection is active (estab- lished state). Flashing red Minor fault or connection timeout •...
Page 176 Operation Status and error messages Status LEDs FO1 and FO2 Ethernet connection push-pull SCRJ The two LEDs "FO1" and "FO2" indicate the signal quality of the respective optical transmission line. The LEDs are on the left and the right of both Ethernet fieldbus ports push-pull SCRJ: 4083348491 Status LED Possible cause...
Page 177: List Of Power Section Faults
Operation Status and error messages 9.4.4 List of power section faults The factory set error response is listed in the "Response (P)" column. "(P)" means that the response can be set with parameter P83_error response. Code Meaning Response Sub- Meaning Possible cause Measure code...
Page 178 Operation Status and error messages Code Meaning Response Sub- Meaning Possible cause Measure code • Speed/current con- • Reduce load Speed Immediate Inverter in current troller (in VFC op- monitoring stop (P) limiting or in slip • Increase delay erating mode limit time setting (P501/ without encoder)
Page 179 Operation Status and error messages Code Meaning Response Sub- Meaning Possible cause Measure code • Encoder cable or Encoder Immediate Encoder not con- Check encoder cable shield not connec- stop nected, defective and shield for correct ted correctly encoder, defect- connection, short cir- ive encoder cable cuit and wire breaks.
Page 180 Operation Status and error messages Code Meaning Response Sub- Meaning Possible cause Measure code ® • Encoder cable or Encoder Immediate HIPERFACE Check encoder cable shield not connec- stop coder on motor and shield for correct ted correctly encoder reports connection, short cir- an error cuit and wire breaks.
Page 181 Operation Status and error messages Code Meaning Response Sub- Meaning Possible cause Measure code • Restore factory EEPROM Rapid stop 0 Read or write Error while accessing settings, perform error on EEPROM reset and reset EEPROM power parameters section • Contact NV memory read SEW‑EURODRIVE...
Page 182 Operation Status and error messages Code Meaning Response Sub- Meaning Possible cause Measure code • Motor too hot, TF/ • Let motor cool off TF/TH trig- No re- Thermal motor TH has triggered and reset error sponse (P) protection error •...
Page 183 Operation Status and error messages Code Meaning Response Sub- Meaning Possible cause Measure code • Rotary encoder • Check rotary en- Lag error Immediate Positioning lag connected incor- coder connection stop (P) error rectly • Extend ramps • Acceleration ramps •...
Page 184 Operation Status and error messages Code Meaning Response Sub- Meaning Possible cause Measure code System Rapid stop Timeout system Error during commu- Check system bus bus 1 bus CAN1 nication via system connection timeout bus 1. TTL en- Immediate TTL encoder: coder stop Wire break...
Page 185 Operation Status and error messages Code Meaning Response Sub- Meaning Possible cause Measure code ® Encoder Rapid stop 1 Hiperface communic- coder: Track sig- ation nal error ® • Restore delivery Hiperface Incorrect calibration of state (P802) coder: Calibration encoder error •...
Page 186 Operation Status and error messages Code Meaning Response Sub- Meaning Possible cause Measure code ® Encoder Rapid stop 16400 HIPERFACE Device and Check wiring ® communic- distance encoder: HIPERFACE distance 16448 ation Communication encoder connection in- 16512 error terrupted 16576 16640 16704 16768...
Page 187 Operation Status and error messages Code Meaning Response Sub- Meaning Possible cause Measure code • Check startup data Start con- Immediate Start condition Only in "VFC & and perform new dition stop error with "VFC & hoist" operating startup, if neces- hoist"...
Page 188 Operation Status and error messages Code Meaning Response Sub- Meaning Possible cause Measure code EE-ROM Immediate Power section Inverter electronics Send the device to checksum stop parameters disrupted, possibly SEW‑EURODRIVE for due to effect of EMC repair. Control unit data influence or a defect.
Page 189 Operation Status and error messages Code Meaning Response Sub- Meaning Possible cause Measure code • Check voltage sup- Oil aging Display Oil aging ready Oil aging sensor is not ply of oil aging ready sig- error (P) signal ready for operation sensor •...
Page 190 Operation Status and error messages Code Meaning Response Sub- Meaning Possible cause Measure code Internal Rapid stop/ Communication Not able to establish a When using the ap- "Timeout" warning error with the connection with the plication module error power section "PFA-..."...
Page 191 Operation Status and error messages Code Meaning Response Sub- Meaning Possible cause Measure code Absolute Immediate Plausibility check Check to cables of the encoder stop sine tracks or replace the encoder. ® Hiperface coder: Unknown encoder type ® Hiperface coder: Corrupt encoder name- plate data ®...
Page 192 Operation Status and error messages Code Meaning Response Sub- Meaning Possible cause Measure code ® Absolute Immediate Hiperface encoder stop coder: Analog voltages not within tolerance ® Hiperface • Dirt Replace the encoder. coder: Critical • Transmitter broken transmitter cur- rent ®...
Page 193 Operation Status and error messages Code Meaning Response Sub- Meaning Possible cause Measure code Absolute Immediate EnDat encoder: encoder stop Plausibility check EnDat encoder: Replace the encoder. internal encoder error EnDat encoder: Check the encoder internal encoder parameterization. warning Absolute Immediate CANopen en- No PDO data from...
Page 194 Operation Status and error messages Code Meaning Response Sub- Meaning Possible cause Measure code ® Absolute Immediate 16418 HIPERFACE Replace the encoder. encoder stop distance encoder: 16419 internal encoder 16420 fault 16421 16422 16423 16424 ® Absolute Immediate 16425 HIPERFACE Device and Check the wiring.
Page 195 Operation Status and error messages Code Meaning Response Sub- Meaning Possible cause Measure code Absolute Immediate 16640 SSI distance en- Code tape or mirror Remove dirt. encoder stop coder: Error mes- dirty sage of encoder, Code tape/mirror and Check the alignment error bit of en- encoder not aligned and orientation of the...
Page 196: Additional Information
Operation Additional information Code Meaning Response Sub- Meaning Possible cause Measure code Absolute Immediate 16960 EnDat distance Check encoder para- encoder stop encoder: internal meterization encoder warning 17152 CANopen dis- No PDO data from Check interface or tance encoder: CANopen distance en- configuration PDO timeout coder...
Page 197: Service
Service Inspection/maintenance Service 10.1 Inspection/maintenance The device is maintenance-free. SEW‑EURODRIVE does not stipulate any regular in- spection work. However, it is recommended that you check the following parts regu- larly: • Connection cables: If cables are damaged or fatigued, replace these immediately. •...
Page 198: Sd Memory Card As Spare Part
Service Device replacement 7. Install the new device in the plant. Connect it to the supply system. 8. Switch on the new device. INFORMATION The device performs several initialization steps. Do not switch off the device during this time. 7-segment display: Status LED S2: flashing green/orange The data backup of the communication and control unit is restored.
Page 199: Reference Travel After Device Or Encoder Replacement
Service Reference travel after device or encoder replacement 10.2.3 SD memory card as spare part If you have ordered an SD card as spare part, it is possible that the versions of the bootloader software are different for the SD memory card and your device. In this case, the device remains in the following state for more than 5 minutes: 7-segment display Status LED S2...
Page 200: Linear Encoder Systems
Service Reference travel after device or encoder replacement 10.3.3 Linear encoder systems If you replace an absolute linear encoder system without encoder overflow in such a way that the encoder system provides the same values as before the replacement, a reference travel is not required.
Page 201: Error Information Of The Power Section
Service Error information of the power section 10.4 Error information of the power section 10.4.1 Fault memory The fault memory (P080) stores the last 5 error messages (faults t-0 – t-4) of the fre- quency inverter. The oldest error message is deleted whenever more than 5 error messages have occurred.
Page 202: Electronics Service By Sew-Eurodrive
Service Electronics Service by SEW‑EURODRIVE Manual reset A manual reset can be performed via one of the following options: • Disconnect the voltage supply. Adhere to a minimum switch-off time of 1 minute. Switch the supply voltage back on. • Perform a reset via the power section parameters.
Page 203: Shutdown
Service Shutdown 10.6 Shutdown WARNING Electric shock due to charged capacitors. Severe or fatal injuries. • Observe a minimum switch-off time after disconnecting the power supply: minutes. To shut down the device, disconnect it from the power supply using appropriate meas- ures.
Page 204: Waste Disposal
Service Waste disposal 10.9 Waste disposal Observe the applicable national regulations. Dispose of materials separately in ac- cordance with the nature of the materials and the regulations in force, for example: • Electronics scrap (circuit boards) • Plastics • Sheet metal •...
Page 205: Technical Data
Technical data Standards and certifications Technical data 11.1 Standards and certifications 11.1.1 Applicable standards and directives ® The MOVIPRO devices were developed and tested based on the following standard: • EN 13849-1:2007 • EN 61800-3:2007 • EN 61800-5-1:2007 • EN 61800-5-2:2007 11.2 UL/cUL ® UL and cUL approvals (USA and Canada) have been granted for this MOVIPRO device type.
Page 206: Design With Operating Point 400 V/50 Hz
Technical data Design with operating point 400 V/50 Hz 11.5 Design with operating point 400 V/50 Hz The following table shows the technical data of the basic device: Performance class 2.2 kW 4 kW 7.5 kW 11 kW 15 kW 22 kW Input Line connection AC connection Connection voltage 3 × AC 380 V – 3 × AC 500 V line Permitted range AC 380 V -10% – AC 500 V +10%...
Page 207: R15 Regenerative Power Supply Module
Technical data Design with operating point 400 V/50 Hz Performance class 2.2 kW 4 kW 7.5 kW 11 kW 15 kW 22 kW General Ambient temperature ϑ +5 – +40 °C, Non-condensing, no condensation, device is intrinsically safe reduction: 3% per K up to a maximum of 60 °C or 50 °C in devices with push-pull SCRJ) Climate class EN 60721‑3‑3, class 3K3...
Page 208: Brake Control
Technical data Brake control 11.6 Brake control 11.6.1 AC 230 V, AC 400 V and AC 460 V Brake control AC 230 V AC 400 V AC 460 V Brake voltage DC 96 V DC 167 V DC 190 V AC brake coil voltage AC 230 V AC 400 V AC 460 V Nominal output current DC 1.2 A DC 0.7 A DC 0.6 A Acceleration current 4 – 8.5 times the holding current depending on the brake type Maximum output power P ≤...
Page 209: Distance Encoder (Canopen)
Technical data Encoder 11.7.2 Motor encoder X3011 Nominal output voltage DC 12 V Maximum output current 650 mA (Total load for all encoder outputs) ® Permitted encoder types • HIPERFACE encoders • Sin/cos encoder AC 1 V • TTL encoder with negated tracks •...
Page 210: Digital Inputs
Technical data Digital inputs 11.8 Digital inputs Digital inputs Number of inputs 12 – 16 Input type PLC-compatible according to EN 61131-2 (digital inputs type 3) Signal level +15 – +30 V "1" = contact closed Signal level −3 – +5 V "0" = contact open Potential reference 0V24_C The overall current consumption of the I/O periphery (including the encoder) should not exceed DC 2.5 A.
Page 211: Safety Technology
Technical data Safety technology 11.11 Safety technology 11.11.1 Interface Safety function 2.2 kW – 7.5 kW 11 kW – 22 kW Power consump- tion Input capacitance μF Power consump- tion STO+SBC Input capacitance μF X5502 Nominal output current DC 500 mA Maximum output current DC 2 A The DC 24 V input voltage must comply with DIN EN 61131-2.
Page 212: Profinet Interface
Technical data Communication and control unit 11.12.2 PROFINET interface PROFINET interface Protocol variant PROFINET-IO RT Supported baud rate 100 Mbit/s (full duplex) SEW ID 010A Device ID Connection technology M12 (D-coded) or RJ45 (push-pull) Integrated switch Supports auto-crossing, auto-negotiation Permitted cable types Category 5 and higher, class D according to IEC 11801 Maximum cable length 100 m according to IEEE 802.3...
Page 213: Modbus/Tcp Interface
Technical data Communication and control unit 11.12.4 Modbus/TCP interface Modbus/TCP interface Supported baud rates 10/100 Mbit/s (full duplex, with automatic detection) Connection technology M12 (D-coded) or RJ45 (push-pull) Integrated switch Supports auto-crossing, auto-negotiation Maximum line length 100 m according to IEEE 802.3 (from switch to switch) Addressing •...
Page 214: Can Interface
Technical data Communication and control unit DeviceNet™ interface Name of icon file SEW_MOVIPRO.ICO 11.12.6 CAN interface CAN interface General • Complies with CAN specification 2.9, parts A and B, transmission techno- logy according to ISO 11898 • Maximum of 64 stations •...
Page 215: Dimension Drawings
Technical data Dimension drawings 11.13 Dimension drawings 11.13.1 2.2 kW The dimension drawing shows the mechanical dimensions of the device in mm: 9007201935606411 Recommended clearance for connection cables (can vary depending on the cables used) ® Operating Instructions – MOVIPRO...
Page 216: 4 Kw, 7.5 Kw
Technical data Dimension drawings 11.13.2 4 kW, 7.5 kW The dimension drawing shows the mechanical dimensions of the device in mm: 27021599601549067 Recommended clearance for connection cables (can vary depending on the cables used) ® Operating Instructions – MOVIPRO...
Page 217: 11 Kw, 15 Kw, 22 Kw
Technical data Dimension drawings 11.13.3 11 kW, 15 kW, 22 kW The dimension drawing shows the mechanical dimensions of the device in mm: 36028798856892939 Recommended clearance for connection cables (can vary depending on the cables used) ® Operating Instructions – MOVIPRO...
Page 218 Technical data Dimension drawings 11 kW, 15 kW with R15 regenerative power supply module The dimension drawing shows the mechanical dimensions of the device in mm: 18014402039593099 Recommended clearance for connection cables (can vary depending on the cables used) ® Operating Instructions – MOVIPRO...
Page 219: Hybrid Cable Type "D
Technical data Hybrid cable type "D" 11.14 Hybrid cable type "D" 11.14.1 Mechanical structure The following figure shows the mechanical structure of the cable: GNYE 9007201213477771 Shield Cable type D/1.5 D/2.5 D/4.0 D/6.0 D/10.0 Supply cores (mm 4 x 1.5 4 x 2.5 4 x 4.0 4 x 6.0 4 x 10.0 Control core pair (mm...
Page 220: Properties
Technical data Hybrid cable type "D" 11.14.2 Properties All cable types have the following properties: • Maximum 600 V operating voltage for all cores • Approved according to European and American standards • Suitable for cable carriers – Bending cycles > 5 million –...
Page 221: Hybrid Cable Type "E
Technical data Hybrid cable type "E" 11.15 Hybrid cable type "E" 11.15.1 Mechanical structure The following figure shows the mechanical structure of the cable: 2111423499 Shielded "three-conductor" cable EMC shielding, "three-conductor" cable Plaiting for complete EMC shielding Cable type E/1.5 E/2.5 E/4.0 E/6.0...
Page 222: Properties
Technical data Hybrid cable type "E" 11.15.2 Properties All cable types have the following properties: • Maximum 600 V operating voltage for all cores • Approved according to European and American standards • Suitable for cable carriers – Bending cycles > 5 million –...
Page 223: Declaration Of Conformity
Declaration of conformity Declaration of conformity EU Declaration of Conformity Translation of the original text 901500016/EN SEW-EURODRIVE GmbH & Co. KG Ernst-Blickle-Straße 42, D-76646 Bruchsal declares under sole responsibility that the following products ® Drive systems of the product range MOVIPRO SDC PHC2.A-A...M1-..0A-00/...
Page 224: Address List
Richard-Strauss-Straße 24 Fax +43 1 617 55 00-30 Service 1230 Wien http://www.sew-eurodrive.at sew@sew-eurodrive.at Bangladesh Sales Bangladesh SEW-EURODRIVE INDIA PRIVATE LIMITED Tel. +88 01729 097309 345 DIT Road salesdhaka@seweurodrivebangladesh.com East Rampura Dhaka-1219, Bangladesh Belarus Sales Minsk Foreign unitary production enterprise SEW- Tel.
Page 225 Ancienne Route Bonabéri Fax +237 233 39 02 10 P.O. Box info@sew-eurodrive-cm B.P 8674 Douala-Cameroun Canada Assembly Toronto SEW-EURODRIVE CO. OF CANADA LTD. Tel. +1 905 791-1553 Sales 210 Walker Drive Fax +1 905 791-2999 Service Bramalea, ON L6T 3W1 http://www.sew-eurodrive.ca l.watson@sew-eurodrive.ca Vancouver SEW-EURODRIVE CO.
Page 226 Address list Colombia Assembly Bogota SEW-EURODRIVE COLOMBIA LTDA. Tel. +57 1 54750-50 Sales Calle 17 No. 132-18 Fax +57 1 54750-44 Service Interior 2 Bodega 6, Manzana B http://www.sew-eurodrive.com.co Santafé de Bogotá sew@sew-eurodrive.com.co Croatia Sales Zagreb KOMPEKS d. o. o.
Page 227 Tel. +49 7251 75-0 Ernst-Blickle-Straße 1 Fax +49 7251-2970 76676 Graben-Neudorf P.O. Box Postfach 1220 – D-76671 Graben-Neudorf Östringen SEW-EURODRIVE GmbH & Co KG, Werk Tel. +49 7253 9254-0 Östringen Fax +49 7253 9254-90 Franz-Gurk-Straße 2 oestringen@sew-eurodrive.de 76684 Östringen Service Competence Mechanics / SEW-EURODRIVE GmbH &...
Page 228 Address list Germany Würzburg SEW-EURODRIVE GmbH & Co KG Tel. +49 931 27886-60 Nürnbergerstraße 118 Fax +49 931 27886-66 97076 Würzburg-Lengfeld dc-wuerzburg@sew-eurodrive.de Drive Service Hotline / 24 Hour Service 0 800 SEWHELP 0 800 7394357 Great Britain Assembly Normanton SEW-EURODRIVE Ltd.
Page 229 Ahofer Str 34B / 228 Fax +972 3 5599512 58858 Holon http://www.liraz-handasa.co.il office@liraz-handasa.co.il Italy Assembly Milan SEW-EURODRIVE di R. Blickle & Co.s.a.s. Tel. +39 02 96 980229 Sales Via Bernini,14 Fax +39 02 96 980 999 Service 20020 Solaro (Milano) http://www.sew-eurodrive.it milano@sew-eurodrive.it...
Page 230 No. 95, Jalan Seroja 39, Taman Johor Jaya Fax +60 7 3541404 Service 81000 Johor Bahru, Johor sales@sew-eurodrive.com.my West Malaysia Mexiko Assembly Quéretaro SEW-EURODRIVE MEXICO S.A. de C.V. Tel. +52 442 1030-300 Sales SEM-981118-M93 Fax +52 442 1030-301 Service Tequisquiapan No. 102 http://www.sew-eurodrive.com.mx Parque Industrial Quéretaro scmexico@seweurodrive.com.mx...
Page 231 Address list New Zealand Assembly Auckland SEW-EURODRIVE NEW ZEALAND LTD. Tel. +64 9 2745627 Sales P.O. Box 58-428 Fax +64 9 2740165 Service 82 Greenmount drive http://www.sew-eurodrive.co.nz East Tamaki Auckland sales@sew-eurodrive.co.nz Christchurch SEW-EURODRIVE NEW ZEALAND LTD. Tel. +64 3 384-6251...
Page 232 Tel. +386 3 490 83-20 Service UI. XIV. divizije 14 Fax +386 3 490 83-21 3000 Celje pakman@siol.net South Africa Assembly Johannesburg SEW-EURODRIVE (PROPRIETARY) LIMITED Tel. +27 11 248-7000 Sales Eurodrive House Fax +27 11 248-7289 Service Cnr. Adcock Ingram and Aerodrome Roads http://www.sew.co.za Aeroton Ext.
Page 233 Address list South Korea Busan SEW-EURODRIVE KOREA CO., LTD. Tel. +82 51 832-0204 28, Noksansandan 262-ro 50beon-gil, Fax +82 51 832-0230 Gangseo-gu, Busan, Zip 618-820 Spain Assembly Bilbao SEW-EURODRIVE ESPAÑA, S.L. Tel. +34 94 43184-70 Sales Parque Tecnológico, Edificio, 302...
Page 234 ул. Рабочая, 23-B, офис 409 Fax +380 56 372 2078 Service 49008 Днепропетровск http://www.sew-eurodrive.ua sew@sew-eurodrive.ua Uruguay Assembly Montevideo SEW-EURODRIVE Uruguay, S. A. Tel. +598 2 21181-89 Sales Jose Serrato 3569 Esqina Corumbe Fax +598 2 21181-90 CP 12000 Montevideo sewuy@sew-eurodrive.com.uy Production Southeast SEW-EURODRIVE INC.
Page 235 Index Index Numerical Connection Communication package 1...... 70 7-segment display .......... 38 Communication package 10...... 71 Communication package 11...... 71 Communication package 12...... 71 Accessories Communication package 2...... 70 Distance encoder ........... 34 Communication package 3...... 70 Encoder ............ 32 Communication package 4......
Page 236 Index Designated use ........... 14 EN ISO 13849-1 .......... 44 Designation EN ISO 13849-2 .......... 44 Short name of the device ....... 19 Encoder Device Change of the.......... 199 Change of the.......... 197 Encoder combinations ......... 32 Fault codes........... 177 Encoder evaluation.......... 32 Shutting down the device ...... 203 Encoder replacement ........
Page 237 Index Grounded star point.......... 58 Requirements .......... 48 Guidelines, applicable ........ 205 Waste heat ............. 52 Memory card Device replacement........ 197 Hazard symbols Memory card cover.......... 40 Meaning............ 10 Minimum clearance .......... 49 Hybrid cable .......... 219, 221 Installation, horizontal........ 51 Installation, vertical.........
Page 238 Index Pulse code measuring process ...... 58 SD memory card .......... 40 Push-pull SCRJ .......... 176 Device replacement........ 197 Spare part............. 199 Section-related safety notes ........ 9 R15 regenerative power supply Separation, protective ......... 17 Project planning.......... 46 Service System configuration........ 47 Device replacement........
Page 239 Index Dimension drawings ........ 215 Electrical isolation......... 210 X1213 .............. 77 EtherNet/IP™ interface ........ 212 X1214 .............. 83 Hybrid cable type "D" ........ 219 X2011 .............. 89 Hybrid cable type "E"........ 221 X2012 .............. 95 Modbus/TCP interface........ 213 X2016 .............. 105 Motor encoder ........
Page 244 SEW-EURODRIVE—Driving the world SEW-EURODRIVE GmbH & Co KG P.O. Box 3023 76642 BRUCHSAL GERMANY Phone +49 7251 75-0 Fax +49 7251 75-1970 sew@sew-eurodrive.com www.sew-eurodrive.com...

SEW-Eurodrive MOVIPRO ADC Operating Instructions Manual

1 General Information

2 Safety Notes

3 Device Structure

4 Integrated Safety Technology

5 Project Planning for Devices with R15 Regenerative Power Supply Module

6 Mechanical Installation

7 Electrical Installation

8 Startup

9 Operation

10 Service

11 Technical Data

12 Declaration of Conformity

13 Address List

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