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HEADER SERVICE MANUAL OPERATOR’S MANUAL GLEANER ® Model 3000 Corn Header F0204e73...
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CONTENTS GLEANER ® Model 3000 Corn Header 79023084 A Rev. CONTENTS GENERAL INFORMATION ..........................1-1 ADJUSTMENTS ..............................2-1 SERVICE GENERAL ............................3-1 SERVICE - FRAME GROUP ..........................4-1 SERVICE - ROW UNIT ............................5-1 79023084 A Rev. Find manuals at https://best-manuals.com...
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CONTENTS 1-ii 79023084 A Rev. Find manuals at https://best-manuals.com...
GENERAL INFORMATION GENERAL INFORMATION Contents GENERAL INFORMATION ..........................1-3 Safety Alert Symbol ........................... 1-3 Signal Words ............................. 1-3 Safety Precautions ............................ 1-4 Road and Highway Operation ........................1-6 Safety Decals, Lights, and Reflectors ....................... 1-7 Right and Left Hand ..........................1-12 Header Lift Cylinder Stop ........................
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GENERAL INFORMATION 79023084 A Rev. Find manuals at https://best-manuals.com...
GENERAL INFORMATION GENERAL INFORMATION Safety Alert Symbol FIG. 1: This is the safety alert symbol. It means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Look for it, both in this manual and on safety signs on the machine. It will direct your attention to information that involves your safety and the safety of others.
GENERAL INFORMATION Safety Precautions FIG. 3: Read and understand this section of your service manual, the operator's manuals for the combine, and for all the attachments before operating the combine. Learn how to operate the combine and header and how to use the controls properly.
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GENERAL INFORMATION • FOR YOUR SAFETY and the safety of others, SAFETY AND OPERATIONAL DECALS that become damaged, faded, or come off should be replaced immediately. • REMEMBER that safe operation is no accident. • ALWAYS lower the Corn Head to the ground, or block, or lock it up securely before disconnecting or servicing any part of the system.
GENERAL INFORMATION Road and Highway Operation FIG. 4: COMPLY with your state and local LAWS and REGULATIONS governing highway safety when moving machinery on a highway. • ALWAYS travel at a reasonable speed for road or field conditions. Whenever possible, avoid traveling near ditches, embankments and holes.
If they become damaged or lost, replace them immediately. They may be obtained from your local AGCO dealer. The part number and location on the combine or Corn Head are listed under each safety sign.
GENERAL INFORMATION Right and Left Hand FIG. 20: Throughout this manual when reference is made to Left Hand and Right Hand, it is determined by standing behind the machine and facing the direction of forward travel. e0830b15 FIG. 20 Header Lift Cylinder Stop FIGS.
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GENERAL INFORMATION FIG. 23: Engaged Lift Ram Stop: When the lift rams are fully extended the cylinder stop support hook can be released from the slot in the feeder housing side and pivoted downward until it fully contacts and surrounds three sides of the lift cylinder rod (2).
GENERAL INFORMATION SHIELDS NOTE: Some pictures in this manual may show shields removed for visibility or access to parts of the header. Numerous shields must be opened and or removed to perform normal service and adjustment procedures. WARNING: NEVER operate the combine or allow others to operate it unless ALL SHIELDS supplied with the combine and its attachments are PROPERLY IN PLACE.
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GENERAL INFORMATION FIG. 25: For 4-Row and 6-Row Corn Heads, Right Hand feeder house countershaft shield (1) shown in the open position. To open, unlatch (2) and swing shield upward. To close, reverse the process. Raise drive shield (1) at rear of head before driving combine in for hooking up.
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GENERAL INFORMATION FIGS. 27–30: Open Inner Gather Assembly: Raise Corn Head and set header lift cylinder stop. Reach under divider point, then pull pin (1) and lift gather assembly. Remove prop rod (2) from the prop rod keeper (4) and then remove quick pin (3) from storage hole (A).
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GENERAL INFORMATION FIGS. 31–33: Open Inner Gather Assembly 12-Row 20 and 22 inch: Raise Corn Head and set header lift cylinder stop. Reach under divider point, pull quick pin (1), and then remove retaining pin (2). Raise divider and remove prop rod (3) from prop rod keeper (4).
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GENERAL INFORMATION FIGS. 35–36: Close Inner Gather Assembly 12-Row 20 and 22 inch: Store the prop rod (1) in keeper (2) and lower gathering sheet. Lock gathering assembly in position by inserting retaining pin (3) and secure with quick pin (4). J801510 FIG.
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GENERAL INFORMATION FIGS. 37–38–39–40: Open Outer Fenders: Reach under outer point, remove quick pin (6), and then remove pin (1) and lift fender assembly. Remove prop rod (2) from the prop rod keeper (4) and then remove quick pin (3) from storage hole (A). Use prop rod (2) to support fender assembly in mid mount bracket (5) and install quick pin (3).
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GENERAL INFORMATION FIGS. 41–42: Open Outer Fenders 12-Row 20 and 22 inch: Reach under outer point and remove quick pin (1), retainer pin (2), and then lift fender assembly. NOTE: Unit may use a 7/16-14 X 4-1/2 inch capscrew with a center lock nut to retain front of gather sheet to cleavis arm (3).
GENERAL INFORMATION Attaching Corn Head to Combine Combine Preparation FIG. 43: Refer to Combine Operator's Manual and adjust the combine for harvesting corn. • Operation Performance Tuning (Initial Combine Settings) Corn Harvesting Tips • Adjustments Feeder House Drum Height h710117 Concave FIG.
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GENERAL INFORMATION FIG. 45: For 4-Row and 6-Row header, lift up right hand hinged shield (1) before combine is driven into Corn Head c-2458 FIG. 45 FIG. 46: For 4-Row and 6-Row Corn Head, lower hinged flap (1) of right hand countershaft shield (2) after hook up is complete.
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GENERAL INFORMATION FIG. 47: Rotate the feeder house latches back into the feeder house. Lower the feeder house. Line the left front corner of the feeder house with the left hand guide flange in the Corn Head opening and drive the combine squarely into the Corn Head.
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GENERAL INFORMATION FIG. 49: Connect wiring harness to combine 13-pin plug (1). h828002 FIG. 49 Removing Header from Combine FIG. 50: Raise the Corn Head to full height and engage the header lift cylinder stop. DANGER: ALWAYS follow this procedure to engage the header lift cylinder stop.
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GENERAL INFORMATION FIG. 52: For 4-Row and 6-Row header lift up right hand hinged shield (1). c-2458 FIG. 52 FIG. 53: Disconnect wiring harness from combine 13-pin plug (1) and plug connector into storage socket on corn head. h828002 FIG. 53 FIG.
GENERAL INFORMATION Leveling Header FIGS. 55–56: Without Lateral Tilt: The header is properly installed on the feeder house when the header is level with the ground. If the header does not appear level at first, make sure this is not caused by unequal tire pressure or the combine resting on uneven ground.
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