AGCO Massey Ferguson 9195 Service Manual
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AGCO Massey Ferguson 9195 Service Manual

AGCO Massey Ferguson 9195 Service Manual

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Massey Ferguson
9195 / 9196
Rotary Disc Header
SERVICE MANUAL
4283440M1
CONTENTS
SAFETY ..................................................................................................................................................................01
GENERAL INFORMATION ....................................................................................................................................02
DRIVES...................................................................................................................................................................03
CUTTERBED ..........................................................................................................................................................04
ELECTRICAL .........................................................................................................................................................05
HYDRAULICS ........................................................................................................................................................06
HAY CONDITIONER ..............................................................................................................................................07
TROUBLESHOOTING ............................................................................................................................................08
SPECIFICATIONS ..................................................................................................................................................09
© AGCO Corporation, 2011 All rights reserved.
Part Number 4283440M1 (English)
Printed in U.S.A.
January 2011

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  • Page 1 Rotary Disc Header SERVICE MANUAL 4283440M1 CONTENTS SAFETY ..................................01 GENERAL INFORMATION ............................02 DRIVES...................................03 CUTTERBED ................................04 ELECTRICAL .................................05 HYDRAULICS ................................06 HAY CONDITIONER ..............................07 TROUBLESHOOTING ............................08 SPECIFICATIONS ..............................09 © AGCO Corporation, 2011 All rights reserved. Part Number 4283440M1 (English) Printed in U.S.A. January 2011...

  • Page 2: Table Of Contents

    Contents ® Massey Ferguson 9195 / 9196 Rotary Disc Header SERVICE MANUAL 4283440M1 01 - Safety Contents SAFETY Safety Alert Symbol ............................01-1 Safety Messages ............................01-1 Informational Messages ..........................01-1 Safety Signs ..............................01-2 A Word to the Operator ..........................01-2 Operator Manual ............................
  • Page 3 Contents NOTES 01-ii 4283440M1 Find manuals at https://best-manuals.com...

  • Page 4: Safety

    Safety SAFETY SAFETY ALERT SYMBOL The safety alert symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Look for the safety alert symbol both in this manual and on safety signs on this machine. The safety alert symbol will direct your attention to information that involves your safety and the safety of others.

  • Page 5: Safety Signs

    Safety SAFETY SIGNS WARNING: DO NOT remove or obscure Danger, Warning or Caution signs. Replace any Danger, Warning or Caution signs that are not readable or are missing. Replacement signs are available from your dealer in the event of loss or damage. Keep signs clean by wiping off regularly.

  • Page 6: Operator Manual

    Safety Make sure your machine has the correct equipment needed by the local regulations. WARNING: An operator should not use alcohol or drugs which can affect their alertness or coordination. An operator on prescription or 'over the counter' drugs needs medical advice on whether or not they can properly operate machines.

  • Page 7: Prepare For Operation

    Safety PREPARE FOR OPERATION Read and understand all operating instructions and precautions in this manual before operating or servicing the machine. Make sure you know and understand the positions and operations of all controls. Make certain all controls are in neutral and the parking brake is applied before starting the machine.

  • Page 8: Operation

    Safety OPERATION General Information When parking, park the machine on a solid level surface and lower the header to the ground. Put all controls in neutral, center and lock the steering wheel, and apply the parking brake. Stop the tractor engine and take the key with you.

  • Page 9: Ppe (Personal Protection Equipment)

    Safety PPE (Personal Protection Equipment) Wear all personal protective equipment (PPE) and protective clothing issued to you or called for by job conditions and country/local regulations. PPE includes, but is not limited to, equipment to protect eyes, lungs, ears, head, hands and feet when operating, servicing or repairing equipment.

  • Page 10: Shield And Guards

    Safety Shield and Guards All shields and guards must be in the correct operating position and in good condition. Do not open, remove, or reach around shields while the engine is operating. Entanglement in rotating belts and components can cause serious injury or death. Stay clear of rotating components.

  • Page 11: Flying Debris

    Safety Flying Debris Never stand near the machine during operation. Debris can be thrown from the machine during operation possibly resulting in injury. WARNING: Be careful when operating along the side of a road or building. Rocks or other debris can be thrown from the machine during operation possibly resulting in injury.

  • Page 12: Maintenance

    Safety Make sure all the flashers are operating prior to driving on the road. Make sure reflectors are correctly installed, in good condition, and wiped clean. Make sure the Slow Moving Vehicle (SMV) emblem is clean, visible, and correctly mounted on the rear of the machine. Always travel with the header as low as possible.
  • Page 13 Safety After unplugging, lubricating, servicing, cleaning, or adjusting the machine make sure all tools and equipment have been removed. Make sure electrical connectors are clean and free of dirt or grease before connecting. Check for loose, broken, missing, or damaged parts. Make sure the machine is in good repair.

  • Page 14: Fire Prevention And First Aid

    Safety When it is necessary for the header or the reel to be in the raised position, raise the header or reel all the way and engage the cylinder stops. See Cylinder Stops in this section for more information. WARNING: Always install the header lift cylinder stops when working near the header.

  • Page 15: Checking For High Pressure Leaks

    Safety If fire occurs stand upwind and away from smoke from the fire. Wc1946 FIG. 23 Checking for High Pressure Leaks Fluid leaking from the hydraulic system or the fuel injection system under high pressure can be very hard to see.

  • Page 16: Cylinder Stops

    Safety CYLINDER STOPS Both header lift cylinders have cylinder stops. The cylinder stops are activated by one lever outside the cab door. To engage the cylinder stops (1), raise the header completely. Move the lever (2) toward the cab and then pull back toward the rear of the machine to engage the cylinder stops.
  • Page 17 Safety NOTES 01-14 4283440M1...

  • Page 18: Index

    Index INDEX A Word To The Operator ........01-2 Travel On Public Roads ........01-8 Agricultural Chemicals Safety ......01-8 Cylinder Stops ............ 01-13 Exhaust Warning ..........01-7 Fire Prevention and First Aid ......01-11 Flying Debris ............01-8 Handrails .............. 01-8 High Pressure Leaks ..........
  • Page 19 Index NOTES 01-16 4283440M1...
  • Page 20 Contents ® Massey Ferguson 9195 / 9196 Rotary Disc Header SERVICE MANUAL 4283440M1 02 - General Information Contents GENERAL INFORMATION Introduction ..............................02-1 Units of Measurement ............................ 02-1 Replacement Parts ............................02-1 Machine Identification ............................ 02-1 Serial Number Definition ..........................02-2 Intended Use ..............................
  • Page 21 Contents NOTES 02-ii 4283440M1...

  • Page 22: General Information

    General Information GENERAL INFORMATION INTRODUCTION The operating and maintenance instructions included in this manual are assembled from field testing and other data. The information is written for general conditions. Make adjustments as necessary for specific conditions. UNITS OF MEASUREMENT Measurements are given in metric units followed by the equivalent in U.S.

  • Page 23: Serial Number Definition

    General Information SERIAL NUMBER DEFINITION A G C FIG. 2 FIG. 2: Definition of the serial number for model year 2010 and up. Beginning symbol World Manufacturer Code Brand Code Model Identifier (Model number) Check Letter (0 or used if model identifier is five digits) Model Year Code (A=2010, B=2011, C=2012, and Plant Code...

  • Page 24: Description

    General Information DESCRIPTION D-16583 FIG. 3 FIG. 3: A rotary header is used to cut the crop, condition The helper roll (5) reduces turbulence for smooth crop the crop, and put the crop into a swath or windrow. A flow into the hay conditioner. The augers prevent crop rotary header permits increased windrowing speed and from hesitating on the rear wall and also help feed the crop capacity.

  • Page 25: Cutterbed

    General Information Cutterbed The cutterbed drives a series of opposed rotating discs. Each disc contains two knives that provide the cutting action for the machine. It is important that the knives are installed according to the proper disc rotation for good cutoff quality.

  • Page 26: Component Access

    PROPER DISPOSAL OF WASTE Improper disposal of waste can pollute the environment and ecology. A few examples of potentially harmful waste from AGCO equipment include, but not limited to, items such as oil, fuel, coolant, brake fluid, filters, battery chemicals, tires, etc.

  • Page 27: Lubrication Chart

    General Information LUBRICATION CHART The following lubrication chart lists all components that can be serviced and grease fittings in order of frequency in hours for normal operating conditions. Each of the lubrication points given here are shown in the photos in this section.

  • Page 28: Lubrication Details

    General Information LUBRICATION DETAILS Lubrication Locations See Lubrication in the Specification section for the correct lubricant. Do not let excessive grease collect on or around parts, especially when operating in sandy soil. Be sure to clean the grease fittings thoroughly prior to using the grease gun.
  • Page 29 General Information Hay Conditioner Drive Idler Pivot FIG. 8: Single conditioner machines have one grease fitting on the left-hand side. (10 hours) Double conditioner machines have one grease fitting on the each side. (10 hours) R0629589 FIG. 8 Hay Conditioner and Helper Roll U-joints FIG.
  • Page 30 General Information Hay Conditioner and Helper Roll Bearings - Single Conditioner FIG. 11: Three grease fittings (1) on each side. (50 hours) Apply grease to the bearings until grease just starts to come through the seal. SingleGrease FIG. 11 Hay Conditioner and Helper Roll Bearings - Double Conditioner FIG.

  • Page 31: Cutterbed Drive Gearboxes

    General Information Cutterbed Drive Shafts FIG. 13: One grease fitting (1) on each side for the splines. (10 hours) Two grease fittings (2) on each side. (10 hours) R0629626 FIG. 13 Center Cage Drive FIG. 14: One grease fitting (1) on each side. (10 hours) R0629626 FIG.
  • Page 32 General Information FIG. 16: Single conditioner right-hand cutterbed drive gearbox Lubricant level plug Fill plug Drain plug N223749 FIG. 16 FIG. 17: Double conditioner right-hand cutterbed drive gearbox Lubricant level plug Fill plug Drain plug R0629570 FIG. 17 Check the oil in the cutterbed drive gearboxes every 250 hours of operation if there are no indications of an oil leak.

  • Page 33: Motor Shaft Splines

    General Information Motor Shaft Splines FIG. 18: Apply grease to the motor (1) shaft splines and the spline hub when the motor is removed for service. Fill the spline area in the spline hub with grease. Apply grease to the splines on the motor shaft. Make sure that the cavity in the gearbox is partially filled with grease.
  • Page 34 General Information FIG. 19: The vent plug (1) is located on the right-hand side of the cutterbed. Clean the area around the vent plug. Remove the vent plug. IMPORTANT: The plug on the right-hand side of the cutterbed is for venting only. If the vent plug is used to drain the cutterbed, some oil will remain in the cutterbed.

  • Page 35: Hay Conditioner Gearcase(S)

    General Information FIG. 23: Inspect the O-ring on the vent plug (1) and replace the O-ring if necessary. Install the vent plug. Raise the header and engage the lift cylinder stops, if equipped. Remove the block and the jackstand. Make sure the drain plug and cap are tight. Check for leaks.

  • Page 36: General Maintenance Information

    General Information GENERAL MAINTENANCE INFORMATION Bolt Torque Values All bolts used on this machine are Grade 5 plated bolts unless specified as a higher grade. Always replace bolts with Grade 5 hardware except where higher grades are specified. All Grade 5 bolts have three radial marks on the bolt head.

  • Page 37: Bearing Replacement

    General Information Bearing Replacement FIG. 26: The bearing (1) is held in position on the shaft by a locking collar (2). The locking collar has an eccentric counterbore that engages the eccentric end of the bearing inner race (3) when the locking collar is rotated. The locking collar is rotated by hitting a drift punch inserted in the drift pin hole (4).

  • Page 38: Index

    Index INDEX Bearing Replacement ........02-16 Bolt Torque Values ..........02-15 Component Access ..........02-5 Crop Flow Description .......... 02-3 Cutterbed Description .......... 02-4 Cutterbed Drive Gearboxes ....... 02-10 Cutterbed Lubrication ......... 02-12 Forming Shields Description ........ 02-4 Hay Conditioner Gearcases ............
  • Page 39 Index NOTES 02-18 4283440M1...
  • Page 40 Contents ® Massey Ferguson Rotary Disc Header SERVICE MANUAL 4283440M1 03 - Drives Contents DRIVES Belt Replacements ............................03-1 General Information ..........................03-1 Center Cage Drive ........................... 03-4 Left-Hand Drive Belt ..........................03-8 Right-Hand Drive Belt ..........................03-12 Spindle Assembly ............................03-16 General Information ..........................
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