AGCO Challenger Terra Gator 3244 Service Manual
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AGCO Challenger Terra Gator 3244 Service Manual

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NOTE TO THE RECIPIENT - This packet is one component of two or more components
required to comprise a complete publication. The following items, shipped under separate part
number, are used with this publication:
•
Expandable storage binder (Binder label provided in printed material packets.)
Printing Batch Number
Challenger
Terra Gator 3244
Chassis
SERVICE MANUAL
627333-A
®
© AGCO Corporation, 2009 All rights reserved.
Part Number 627333-A (English)
Printed in the Netherlands
July 2009

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Summary of Contents for AGCO Challenger Terra Gator 3244

  • Page 1 The following items, shipped under separate part number, are used with this publication: • Expandable storage binder (Binder label provided in printed material packets.) © AGCO Corporation, 2009 All rights reserved. Part Number 627333-A (English) Printed in the Netherlands July 2009...
  • Page 2 Find manuals at https://best-manuals.com...
  • Page 3 ENGINE ................................02 POWERTRAIN..............................03 CHASSIS ................................. 04 CABIN................................05 ELECTRICAL ..............................06 HYDRAULIC ..............................07 AIR SYSTEM ..............................08 © AGCO Corporation, 2009 All rights reserved. Part Number 627333-A (English) Printed in the Netherlands July 2009 Find manuals at https://best-manuals.com...
  • Page 4 Find manuals at https://best-manuals.com...
  • Page 5 Label Only TERRA GATOR 3244 CHASSIS Service Manual Volume Master No. 627333-A Find manuals at https://best-manuals.com...
  • Page 6 Find manuals at https://best-manuals.com...

  • Page 7: Table Of Contents

    Contents ® Challenger Terra Gator 3244 Chassis SERVICE MANUAL 627333-A 01 - Introduction Contents Follow Safety Instructions .......................... 1-1 Prepare for Emergencies ........................... 1-1 Safety Alert Symbol ........................... 1-2 Signal Words ............................. 1-2 Informational Messages ..........................1-2 Important Safety Information ........................1-3 General Hazard Information ........................
  • Page 8 Contents Hydraulic Hoses ............................1-19 Avoid Heating Near Pressurized Fluid Lines ................... 1-19 Service Cooling System Safely ........................ 1-20 Remove Paint Before Welding Or Heating ....................1-20 Batteries ..............................1-20 Tires And Wheels ............................ 1-21 Dispose Of Waste Properly ........................1-21 Mobile Radio Installations ........................

  • Page 9: Follow Safety Instructions

    SAFETY IMPORTANT: Any modifications machine systems not authorized by AGCO void warranty. This includes, but is not limited to hitches. FOLLOW SAFETY INSTRUCTIONS FIG. 1: Carefully read, learn and understand all safety messages and information in this manual and on machine's safety signs.

  • Page 10: Safety Alert Symbol

    Safety SAFETY ALERT SYMBOL FIG. 3: This is the safety alert symbol and it means attention, become alert, safety is involved. Look for the safety alert symbol in this manual and on safety signs on machine, it directs attention to information involving operator safety and safety of others.

  • Page 11: Important Safety Information

    Drain all liquids into a suitable container, never put procedure, work method or operating technique, not maintenance fluids into glass containers. specifically recommended by AGCO is used, ensure it is safe for operator and others. Discard any drained fluids and filter elements according to local regulations.

  • Page 12: Pressurized Air

    Maximum air pressure for cleaning purposes must be below 205 kPa (30 PSI). Asbestos Information AGCO equipment and replacement parts shipped from AGCO are asbestos-free. AGCO recommends use of only genuine AGCO replacement parts. Electrical Storm Injury Prevention When lightning is striking in vicinity of machine, do not attempt to mount or dismount machine.

  • Page 13: Before Starting Engine

    Safety Before Starting Engine Operation Start engine only from operator station. Never short Only operate machine while in operator seat. Seat belt across starter terminals or batteries. Shorting could must be fastened during operation. Only operate damage electrical system or cause unexpected machine controls while engine is running.

  • Page 14: Parking

    Safety Parking Hydraulic Safety Park on a level surface. If parking on a grade is Machine uses high-pressure fluids for operation. If necessary, chock machine’s tires. injured by escaping fluid, seek medical attention immediately. Move transmission control lever to park. •...

  • Page 15: Chemical Safety

    Safety Chemical Safety Do not perform any maintenance on machine until all chemicals have been thoroughly rinsed from outside and entire system has been flushed. DANGER: Contact with chemicals can cause injury or death. Select an area to fill, flush, calibrate and decontaminate machine.

  • Page 16: Emergency Exit From Cab

    Safety EMERGENCY EXIT FROM CAB FIG. 4: Understand the procedure to use the emergency exit from the Right Hand side of the cab before operating the vehicle. 1. Pull green tab located at the rear of the Right Hand Cab Window. This removes the glass seal. 2.

  • Page 17: Prevent Vehicle Runaway

    Safety FIG. 7: When leaving the vehicle unattended, engage the Parking Brake and remove the key. FIG. 7 PREVENT VEHICLE RUNAWAY FIG. 8: Avoid possible injury or death from vehicle runaway. Never start the engine by shorting across the starter terminals.

  • Page 18: Traveling On Public Roads

    Safety TRAVELING ON PUBLIC ROADS CAUTION: This vehicle was designed for applying chemicals and fertilizers in off-road use. Do not use the vehicle for transporting product over public roads. Chemical spills may occur resulting in environmental damage. A loaded vehicle driven on public roads also runs the high risk of tire failure.

  • Page 19: System Boom Safety

    Safety SYSTEM BOOM SAFETY FIG. 10: If you have a system with booms, make sure no personnel or objects are ever in the path of the booms before operating them. Especially, when retracting or extending the booms. Be aware of the location of the booms at all times. Before driving on public roads, retract and lock the booms if applicable.

  • Page 20: Overhead Electrical Power Lines

    Safety OVERHEAD ELECTRICAL POWER LINES FIG. 13: Never let the vehicle come into contact with overhead power lines. All antennas must be bent over and secured in place any time overhead electrical power lines are near the vehicle. This can decrease the possibility that the vehicle may come into contact with an overhead power line when in operation or when the vehicle is transported.

  • Page 21: Stay Clear Of Rotating Drive Lines And Moving Parts

    Safety STAY CLEAR OF ROTATING DRIVE LINES AND MOVING PARTS FIG. 16: Entanglement in rotating drive lines or moving components will cause serious injury or death. FIG. 16 FIG. 17: Keep all safety guards and shields in place at all times when operating the vehicle. Turn the key switch to the OFF position.

  • Page 22: Maintenance And Service Safety

    Safety MAINTENANCE AND SERVICE SAFETY FIG. 19: Read maintenance safety instructions and understand them before performing any maintenance procedures. Never perform any maintenance procedures or repairs if the instructions and safety procedures are not fully understood. Only trained and qualified personnel should perform any maintenance procedures or repairs.

  • Page 23: Chemical Safety

    Safety CHEMICAL SAFETY Operator Cabs FIG. 22: Some cabs use filters that MAY NOT filter out dangerous chemicals. Follow instructions given by the chemical manufacturer. Cabs labeled as "Enclosed Cabs for Pesticide Application Incorporating Respiratory Protection" or "ECPAR" comply with ASAE S525 and EPA Worker Protection Standards for operating in a pesticide environment.

  • Page 24: Wear Protective Clothing

    Safety FIG. 25: Clean the vehicle of hazardous chemicals after use. Hazardous chemical residue can build up on the inside and outside of the vehicle. Direct exposure to hazardous chemicals can cause serious injury death. Potentially hazardous chemicals used with Challenger equipment include such items as fuel, lubricants, coolants, hydraulic fluid, paints and adhesives.

  • Page 25: Understand Correct Service

    Safety UNDERSTAND CORRECT SERVICE FIG. 29: Light your working area properly, adequately and safely. Use proper safety lights with wire safety cages. Exposed bulbs can ignite fluids. Catch draining fluids in proper containers. Never use beverage containers that could mislead personnel to drink from them.

  • Page 26: Use Proper Tools

    Safety USE PROPER TOOLS FIG. 30: Make-shift tools and procedures can create safety hazards. Use only the proper equipment and procedures. Use power tools only to loosen threaded parts and fasteners. Use only U.S. tools with U.S. fasteners and metric tools with metric fasteners.

  • Page 27: High-Pressure Fluids

    Safety HIGH-PRESSURE FLUIDS FIG. 33: AVOID HIGH-PRESSURE FLUIDS Escaping fluid under pressure can penetrate the skin causing serious injury. The vehicle must be stopped and cooled before checking fluids. Use caution when removing radiator caps, plugs, grease fittings or pressure taps. Never open pressure lines when they are under pressure.
  • Page 28 Safety SERVICE COOLING SYSTEM SAFELY FIG. 36: Explosive release of fluids from pressurized cooling systems can cause serious burns. Shut off the engine. Remove the filler cap only when it is cool enough to touch with bare hands. Slowly, loosen the filler cap to the first stop to relieve any pressure before removing the cap completely.
  • Page 29 Safety TIRES AND WHEELS FIG. 39: Never weld on a wheel or rim that has a tire on it. Never attempt to mount or remove a tire unless using the proper equipment, tire safety cage, instructions, training and are qualified to perform the work safely. Failure to follow the correct procedures when mounting a tire on a wheel or rim can cause an explosion and serious injury.
  • Page 30 Safety MAINTENANCE IN THE ARTICULATION JOINT (HINGE) AREA FIG. 41: Before performing maintenance in the area of the articulation joint or the steering hydraulic cylinders the following procedure MUST be followed: 1. Steer the vehicle into the straight ahead position. 2.
  • Page 31 Safety SAFETY AND SERVICE DECAL LOCATIONS CHASSIS WARNING: Carefully read understand all safety signs on your vehicle. Failure to read and understand all safety signs may result in personal injury or death. Always be aware of a safety hazard. Make sure new equipment components and repair parts include the current safety signs.
  • Page 32 Safety M00113 FIG. 43 1-24 627333-A...
  • Page 33 Safety FIG. 44: 1. Caution - No clearance for person in the working area of the machine. Q000115S FIG. 44 FIG. 45: 2. Warning - External hydraulic system filled with ISO VG 46. P625052-A FIG. 45 FIG. 46: 3. Caution - Do not work under the cab, when the Safety pin is not mounted.
  • Page 34 Safety FIG. 47: 4. Danger - No clearance for person in this area when turning vehicle. Keep distance/pinching hazard. Q000117S FIG. 47 FIG. 48: 5. Warning - Tipping over order cabin. Open engine hood; Dismount side panels engine hood; iii. Check if there are no loose parts in the cab, and everything is ready to tip over the cab;...
  • Page 35 Safety FIG. 49: 6. Read and understand the operators manual. This decal is in a vertical and in a horizontal position available. Q000118S FIG. 49 FIG. 50: 7. Warning - Beware of leaking hydraulic lines/hoses. Q000119S FIG. 50 FIG. 51: 8.
  • Page 36 Safety FIG. 52: 9. Primary Fresh Air Filter. Q000133S FIG. 52 FIG. 53: 10. Warning - Radar Hazard, do not look into the radar. Q000120S FIG. 53 1-28 627333-A...
  • Page 37 Safety FIG. 54: 11. Warning - Tire Pressure - Read Operator’s Manual. Q000121S FIG. 54 FIG. 55: 12. Danger - Explosion Hazard - Disconnect Battery. Q000122S FIG. 55 FIG. 56: 13. Warning - Remove Key Before Maintenance - Rotating Blades. Q000123S FIG.
  • Page 38 Safety FIG. 57: 14. Hazard - Hot surface, Exhaust. Q000124S FIG. 57 FIG. 58: 15. Warning - Remove Key Before Maintenance. Q000125S FIG. 58 FIG. 59: 16. Hazard - Hot FLuid, Burn Hazard. Remove Key, Read Manual, Cooldown Before Opening Radiator Pressure Cap.
  • Page 39 Safety FIG. 60: 17. Prohibition No Waterhose. Q000127S FIG. 60 FIG. 61: 18. Use Only Specified Diesel, See Engine Operators Manual P511414D1-01 FIG. 61 FIG. 62: 19. Retorque Wheel Bolts With 720 Nm. M619590-A FIG. 62 FIG. 63: 20. Handwash Tank. Q000128S FIG.
  • Page 40 Safety FIG. 64: 21. Fuse Panel. See Also Chapter Lubrication and Maintenance. P503379D1 FIG. 64 FIG. 65: 22. Relay panel. See Also Chapter Lubrication and Maintenance. P624972-A FIG. 65 1-32 627333-A...
  • Page 41 This as a preview PDF file from best-manuals.com Download full PDF manual at best-manuals.com...

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