AGCO TG9300B Workshop Service Manual
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AGCO TG9300B Workshop Service Manual

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Workshop Service Manual
Applicator Chassis
TG9300B
May 2017
North America
79035609C
4205 River Green Parkway, Duluth GA 30096 USA
NA
© AGCO 2017
English

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Summary of Contents for AGCO TG9300B

  • Page 1 Workshop Service Manual Applicator Chassis TG9300B May 2017 North America 79035609C 4205 River Green Parkway, Duluth GA 30096 USA © AGCO 2017 English...
  • Page 2 CALIFORNIA Proposition 65 Warning WARNING: Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, or other reproductive harm. WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
  • Page 3 TABLE OF CONTENT General Engine Powertrain Cab and platform Wheels and tires Frame and axles Electrical Steering and hydraulic system Pneumatics HVAC Appearance Index Find manuals at https://best-manuals.com...

  • Page 4: Table Of Contents

    Table of contents 1. General ............1-3 1.1 Service manual 1.1.1 Units of measurement .
  • Page 5 Table of contents 1.3.36 Maintenance safety ..........1-30 1.3.37 High pressure leaks .

  • Page 6: Service Manual

    1. General 1.1 Service manual GUID-EBB3FCAE-8712-43A9-BB65-1DB48189C57C [V2] 1.1.1 Units of measurement Measurements are given in metric units followed by the equivalent in US units. Hardware sizes are given in millimeters for metric hardware and inches for US hardware. GUID-0DCC2166-0585-4D9F-9842-E9E5A15E5873 [V3] 1.1.2 Replacement parts To receive your parts quickly, have the following information: Correct part description and part number...

  • Page 7: Engine Serial Number Plate

    1. General Model identifier (model number) Check letter Model Year Code: • W - 2011 • C - 2012 • D - 2013 • E - 2014 • F - 2015 Location built code Option code Option code (10) Machine sequence number - sequence number will start over at the beginning of each model year. The first machine of each model year will be sequenced 1001.

  • Page 8: Lubrication And Maintenance

    1. General 1.2 Lubrication and maintenance GUID-CF71A599-B8E9-47DF-B285-A40F5BBE34F3 [V2] 1.2.1 Maintenance introduction IMPORTANT: Do the maintenance procedures at regularly scheduled intervals. Failure to do regularly scheduled maintenance results in damage to components or engine. Maintenance schedule is a recommended guide for correct maintenance. Do not change schedule unless increasing frequency of service when operating in very hot, cold, dusty or corrosive conditions.

  • Page 9: Maintenance Chart For Jackson

    1. General Maintenance symbols Drain or empty Fuel filter Engine oil Air filter Engine oil level Tire pressure GUID-5E0F3DBC-3967-4D86-85E3-6F1FA54D7819 [V3] 1.2.3 Maintenance chart for Jackson Maintenance chart for engine models 49 AWF and 74 AWF used in RoGator. Maintenance chart for engine models 84 AWF and 98 AWF used in RoGator, TerraGator and MT700E series tractors.

  • Page 10: Daily Maintenance Schedule

    The 98 engines have hydraulic lash adjusters from the engine serial number B52904. Do not adjust the valves. In the spring 2016, AGCO Power started to install hydraulic lash adjusters gradually to different 84 AWF engines. See for information, how to recognize an engine with hydraulic lash adjusters. Do not adjust the valves of an engine, which has hydraulic lash adjusters! or after 1200 running hours.

  • Page 11: Maintenance Schedule 10 To 1000 Hours

    1. General Daily Service Item Check tire air pressures and inflate tire as necessary (refer to tire charts in this manual) Check battery cables Check the hand rinse tank level Check the fuel water separator (if equipped); drain if water is present Drain the water from air storage tanks Inspect all decals and replace, if necessary GUID-85144157-3C0E-4637-AC74-8AFA3AE57D14 [V5]...
  • Page 12 1. General 10 hours 50 hours 1000 Service Item hours hours hours hours hours or annually Check torque on the rear wheel nuts Lubricate the steering cylinder ends Drain the water and sediment out of the fuel tank Check the differential and planetary oil level Replace the differential and planetary oil...

  • Page 13: Maintenance Schedule 2000 To 4000 Hours

    NOTE: Replace the CVT filtration strainer at the same interval as the oil change interval. Use AGCO Permatran 821XL Plus 15W-40 STOU, at the 2000 hour service interval or every two years (whichever occurs first). Use AGCO Permatran 821XL 10W-30, at the 1000 hour service interval or annually (whichever occurs first).

  • Page 14: Lubricant Filling Reminders

    Fig. 4 Correct disposal of dangerous chemicals materials can threaten the environment and the ecology. Potentially dangerous materials used with AGCO machines include such items as oil, fuel, fluids, and batteries. Use leak-proof nonglass containers when draining fluids. Never use a food container or beverage...
  • Page 15 1. General container for fluids. Use of these containers can mislead a person to drink from the containers. Never pour dangerous materials on the ground, down a drain, or into any water source. Released air conditioning refrigerants damage the air. Government regulations require a certified air conditioning service center to collect and recycle used air conditioning refrigerants.

  • Page 16: Important Safety Information

    Local dealer has most current information available. WARNING: When replacement parts are required for this machine, use only AGCO replacement parts or parts with equivalent specifications including, but not limited to, dimensions, type, strength and material. Failure to heed this warning can cause early failures, product damage, personal injury or death.

  • Page 17: Fire Prevention And First Aid

    1. General GUID-9D716526-CF1A-4CD9-89A6-FD350D1B1E7A [V5] 1.3.2 Fire prevention and first aid Be prepared for emergencies. Keep a first aid kit available for use on small cuts and scratches. Keep one or more fire extinguishers of the correct type. Check fire extinguishers regularly as stated by the manufacturer.

  • Page 18: Safety Symbol

    1. General GUID-5D9F270E-D748-4741-82B1-BE49B78685F2 [V4] 1.3.3 Safety symbol The safety symbol tells you about a dangerous area! Look for the safety symbol in this manual and on the machine. The safety symbols tell you that there is important safety instructions in the manual.

  • Page 19: General Hazard Information

    1. General GUID-45723AC0-5E25-4FA2-BB74-FF22568B117F [V3] 1.3.6 General hazard information CAUTION: Carefully read the operator's manual before operating the machine. See all instructions and safety rules when operating or doing maintenance. GUID-FE6A41D4-536F-4C0D-BE60-FA0CCDEEB171-high.jpg [High] Fig. 9 Do not start the engine until the area is free of personnel.

  • Page 20: Pressurized Air

    The maximum air pressure for cleaning purposes must be below 205 kPa (30 psi). GUID-DABC7CAA-9A08-4236-A20C-E92972E9FAB3 [V1] 1.3.8 Asbestos information AGCO equipment and replacement parts are asbestos free. AGCO recommends the use of only correct AGCO replacement parts. GUID-8A44CF3B-7FC0-4A49-8BDF-71575A27E588 [V1] 1.3.9 Electrical storm injury prevention When lightning is striking in the vicinity of the machine, the operator should not attempt to dismount or mount the machine.

  • Page 21: Engine Starting

    1. General GUID-404F2B41-5D2C-43EF-9AF6-E3F166487050 [V2] 1.3.12 Engine starting Diesel engine exhaust contains products of combustion which can be dangerous to your health. Always start and operate the engine in a well ventilated area. If operating the engine in an closed area, vent the exhaust to the outside.

  • Page 22: Parking The Machine

    1. General Wear a seat belt always. GUID-5BA328EA-7732-4CE8-97B2-6511151E943C-high.jpg [High] Fig. 11 Make sure the operator station and the steps areas are clean and dry to help prevent personal injuries. Tighten all wheel bolts to correct specifications before operating the machine. Never let passengers on, or in the machine when the machine is in operation.

  • Page 23: Operator Station

    1. General Depress the Safety Hydraulic over Electric Lock-out (SHEL) switch or roading lockout switch. Before stopping the engine, move the throttle control lever to the LOW IDLE position. Run the engine at low idle speed for five minutes. This will let the turbocharger become cool.

  • Page 24: Fuel Safety

    1. General GUID-70E88E0B-A1B2-4AA8-ABB1-E0D40FDF2DD6 [V1] 1.3.19 Fuel safety Handle fuel with care: it is highly flammable. Clean up any spilled fuel immediately. Never use diesel fuel, kerosene, gasoline or any flammable solvents for cleaning the machine or parts. Reduce fire hazards by cleaning any accumulated trash, grease and debris from the machine. Always have a multipurpose dry chemical fire extinguisher filled and available during machine operation and service, especially when adding fuel.
  • Page 25 1. General Never put nozzles, tips or other parts to lips to blow out trash or debris. Have spare tips available for replacement. Wear close fitting clothing and correct safety equipment required. Wear approved hearing protection such as earmuffs or earplugs to protect against loud noises.

  • Page 26: Exiting The Cab In An Emergency

    1. General The chemical manufacturer Material Safety Data Sheet (MSDS) provides specific instructions on dangerous chemical products: health hazards, safety procedures, and emergency response techniques. Check the MSDS before starting any job using a dangerous chemical. Know exactly what the risks are and how to do the job safely.

  • Page 27: Engine Safety

    1. General Procedure Grab the tab and pull. Remove the rope and push out the glass. Exit the cab through the window. GUID-BD11A1C4-681F-44D8-B4E5-A6A6780C3D06-high.jpg [High] Fig. 20 GUID-33011E96-B9C6-4289-B6C3-5254E0584EBD [V3] 1.3.23 Engine safety Make sure all shields, guards and access doors are in position and are closed before you start the engine.

  • Page 28: Safety Lamps And Marking Devices Use

    1. General Keep out of the engine compartment while the engine is in operation. Before you open the engine cover, stop the engine and take the key with you. Look and Listen! Make sure that all parts that move are stopped. GUID-E8A0C04D-128F-4E5C-8BE1-DF408AD9FB5A-high.jpg [High] Fig.

  • Page 29: Operating On Slopes

    1. General GUID-89E7B8D8-E388-4DFC-A3C1-63CE30390E60 [V1] 1.3.25 Operating on slopes Keep machine in a lower gear when going down slopes. Avoid holes, ditches and obstructions, causing roll-over, especially on hillsides. Avoid sharp turns on hills. Never drive near edge of a gully or steep embankment.

  • Page 30: Exhaust Fumes

    1. General GUID-7F41C7C3-DACC-46D2-ADC7-531D148964D3 [V2] 1.3.28 Exhaust fumes Always work in a correct ventilated area. Engine exhaust fumes can cause sickness or death. If necessary to run engine in a closed area, use correct equipment to safely remove exhaust fumes from area. Always open the doors and get outside air into area.

  • Page 31: Towing

    GUID-888E6A4B-BF15-42EB-865A-2080DC33551A [V2] 1.3.32 Modifications Welding or changing the chassis in any way (such as adding implement towing hitches) can cause damage and or failure of components. Modifications not approved by AGCO void machine and or system warranty. 1-28 Applicator Chassis...

  • Page 32: A Word To The Operator

    1. General GUID-F38BCC9A-5A98-41F3-BA3C-2C5AB224EDFB [V5] 1.3.33 A word to the operator It is your responsibility to read and understand the safety section in this manual and the manual for all implements before operating this machine. You are responsible for your safety. Good safety procedures not only prevent injury to you, but also the persons around you.

  • Page 33: Work In A Clean Area

    1. General GUID-40735280-B065-4FB8-899D-6974B5AE4F77 [V3] 1.3.34 Work in a clean area Thoroughly clean work area, machine, systems, and components before starting work. Dirty and greasy areas can create work hazards. NOTE: Let the work lights cool for ten minutes after operation before washing. GUID-1626A83C-366E-48E2-AB46-07E33EF408C9-high.jpg [High] Fig.
  • Page 34 1. General Illuminate the working area correctly, adequately and safely. Use correct safety lamps with wire safety cages. Exposed bulbs can ignite fluids. Drain fluids in correct containers. Never use beverage containers that can mislead and result in personnel drinking from them. GUID-1CB771F0-5306-493B-90A0-BD90985761AD-high.jpg [High] Fig.
  • Page 35 1. General Lifting incorrectly can cause injury or machine damage. Follow the procedures recommended in the proper manual for removal and installation of components of this machine, systems or components. GUID-17FA5F34-A0AA-472E-8E8A-EEA91C7DC826-high.jpg [High] Fig. 40 Avoid High-Pressure Fluids Releasing fluid or fluid leaking from the hydraulic system or the fuel injection system under high pressure can be very hard to see.
  • Page 36 1. General Never heat by welding, soldering or using a torch near pressurized fluid lines or other flammable materials. Pressurized lines can be accidentally cut when heat goes beyond the immediate flame area from torch cutting or arch welding. Flammable spray can be generated by heating near pressurized fluid lines, resulting in severe burns to personnel and bystanders.
  • Page 37 1. General Never weld on a wheel or rim that has a tire on it. Never try to mount or remove a tire unless using the correct equipment. A tire safety cage, instructions, and training are necessary to do the work safely.
  • Page 38 1. General Use a piece of cardboard or wood to look for possible leaks. Do not use your bare hand. Wear leather gloves for hand protection and safety goggles for eye protection. Remove all pressure before you loosen hydraulic lines. Lower equipment in the up position, close the accumulator valve, and stop the engine.
  • Page 39 1. General 1-36 Applicator Chassis 79035609C...
  • Page 40 Table of contents 2. Engine 2.1 Serpentine belt removal and installation ........2-9 2.1.1 Removing the serpentine belt .
  • Page 41 Table of contents 2.17 Engine removal and installation ........2-93 2.17.1 Removing the engine .
  • Page 42 Table of contents 2.26.5 Tappets and push rods ..........2-141 2.26.6 Camshaft .
  • Page 43 Table of contents 2.34.2 Install the valve cover ..........2-185 2.34.3 Reconditioning the valve mechanism .
  • Page 44 Table of contents 2.40.2 Install the distribution pipe of the coolant ....... . . 2-217 2.40.3 Removing the thermostat .
  • Page 45 Table of contents 2.43.5 Removing the hydraulic connectors ........2-260 2.43.6 Installing the hydraulic connectors .
  • Page 46 Table of contents 2.49.23 Remove the suction pipe of the oil pump ....... . 2-298 2.49.24 Remove the flywheel housing .
  • Page 47 Table of contents Applicator Chassis 79035609C...

  • Page 48: Engine

    2. Engine 2.1 Serpentine belt removal and installation GUID-43A21744-97B6-439E-848F-A40A4D90645C [V1] 2.1.1 Removing the serpentine belt WARNING: Hot components can burn. Severe personal injury can result. Let the engine and components cool before doing maintenance. Procedure Rotate the battery disconnect key (1) on rear of the battery box (2) counterclockwise to the disconnected position.
  • Page 49 2. Engine Procedure Check for free, smooth rotation of the tensioner roller. Tension roller surface must be smooth and free of any defects. During inspection, if finding any deficiencies, replace the tension roller. Check the torque on the pulley bolt (3) to 48 Nm (35.4 lbf ft).

  • Page 50: Water Pump Belt Removal And Installation

    2. Engine 2.2 Water pump belt removal and installation GUID-7B89B6D5-CEC6-4FF4-99D8-CF2873B01C29 [V2] 2.2.1 Removing the water pump belt Before starting the procedure Remove the serpentine belt. See Removing the serpentine belt. WARNING: Hot components can burn. Severe personal injury can result. Let the engine and components cool before doing maintenance.
  • Page 51 2. Engine Install the tensioner compression tool to the tensioner. GUID-E0C90169-C5F8-465E-8A94-33E71D56D10B-high.jpg [High] Fig. 7 Tensioner compression tool Compress the tensioner (2) and install the holding strap (1). Holding strap Tensioner GUID-0017FEE2-DF63-4A3A-9ECC-BFF49225601C-high.jpg [High] Fig. 8 Remove the tensioner compression tool from the tensioner (1). Remove the second bolt (1) and remove the tensioner.

  • Page 52: Installing The Water Pump Belt

    2. Engine GUID-7EEAE6E4-5979-41A8-8566-CFEF699B4290 [V1] 2.2.2 Installing the water pump belt Procedure Install the tensioner (3) with tensioner bolts (4) as far outward as possible. Install the water pump belt (2) around the pulleys. Slide the tensioner (3) in against the belt and tighten tensioner bolts (4).

  • Page 53: Alternator Removal And Installation

    2. Engine 2.3 Alternator removal and installation GUID-F2673D3A-4D5C-41BD-8035-EE2E523214EF [V1] 2.3.1 Removing the alternator WARNING: Hot components can burn. Severe personal injury can result. Let the engine and components cool before doing maintenance. Before starting the procedure Remove the serpentine belt, see chapter 2.1.1 Removing the serpentine belt, page 2-9 .

  • Page 54: Installing The Alternator

    2. Engine Remove two mounting bolts (1) to remove the bottom alternator (2). The alternator may be most easily removed from below. The alternator weighs approximately 8 kg (18 lb). GUID-B5509FB1-0677-4A24-9021-1342C0D3E3C4-high.jpg [High] Fig. 16 GUID-AFF76621-EE10-4CE7-A8DE-F29F58C0982C [V1] 2.3.2 Installing the alternator Procedure Install the bottom alternator (1) with two bolts (2).
  • Page 55 2. Engine Connect positive (1) and negative (2) cables to the alternators. Install the belts and the belt guards, see chapter 2.1.2 Installing the serpentine belt, page 2-9 . GUID-31C6A28C-D842-449F-9576-EC1D3E6AC553-high.jpg [High] Fig. 19 Rotate the battery disconnect key (1) on rear of the battery box (2) clockwise to the connected position.

  • Page 56: Cooling Package Removal And Installation

    2. Engine 2.4 Cooling package removal and installation GUID-E1CB106F-C0CC-415D-9AD8-1228822EBA4B [V1] 2.4.1 Removing the cooling package WARNING: Machine movement hazard. Personal injury or machine damage can occur. Park the machine on a solid level surface. Lower all implements to the ground. Stop the engine, apply the park brake, and take the key with you.
  • Page 57 2. Engine Procedure Put a clean container under the radiator and turn the valve (1) counterclockwise to drain coolant for storage or disposal. Turn the valve clockwise to close after coolant finishes draining. GUID-7B1226C0-E659-42FA-9BCC-8178C8D5A7AB-high.jpg [High] Fig. 21 Remove three bolts and washers (1) to remove left-hand side fan guard (2).
  • Page 58 2. Engine Loosen clamp (1) and disconnect radiator expansion tank hose (2) from radiator hose (3). Loosen two clamps (4) and remove radiator hose. NOTE: Prevent contamination by installing plugs to openings. GUID-00CAC911-71F0-448B-85B5-52012A52989F-high.jpg [High] Fig. 24 Remove the upper radiator seal (1). GUID-A245005D-45D0-4D83-93DD-1A61C0522D84-high.jpg [High] Fig.
  • Page 59 2. Engine Remove three bolts and washers (1) and remove right-hand fan guard (2). GUID-E3475113-3BAB-4541-BB86-32F2A0C3D8A9-high.jpg [High] Fig. 28 Clean any dirt off the charge air cooler tube (1) and connections to prevent contamination. Loosen clamps (2) and remove right-hand side charge air cooler tube.
  • Page 60 2. Engine Remove the right-hand side radiator seal (1). GUID-8B91A36A-F778-469C-89AC-2FF02A40D69A-high.jpg [High] Fig. 31 Remove five bolts and washers (1) and move fan shroud (2) as far rearward as possible. GUID-CF15BE9B-C393-42A6-AA78-CEB356AD0B64-high.jpg [High] Fig. 32 From the front of the machine, remove four bolts (1) and two hydraulic cooler and transmission cooler brackets (2).
  • Page 61 This as a preview PDF file from best-manuals.com Download full PDF manual at best-manuals.com...

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