AGCO Hawkeye RoGator RG900 Installation Manual
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AGCO Hawkeye RoGator RG900 Installation Manual

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AGCO RoGator RG900/
1100/1300 Hawkeye®
Installation Manual
P/N 016-0171-588 Rev. E
11/19
E28863
Copyright 2019

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Summary of Contents for AGCO Hawkeye RoGator RG900

  • Page 1 AGCO RoGator RG900/ 1100/1300 Hawkeye® Installation Manual P/N 016-0171-588 Rev. E 11/19 E28863 Copyright 2019...
  • Page 2 DISCLAIMER While every effort has been made to ensure the accuracy of this document, Raven Industries assumes no responsibility for omissions and errors. Nor is any liability assumed for damages resulting from the use of information contained herein. Raven Industries shall not be responsible or liable for incidental or consequential damages or a loss of anticipated benefits or profits, work stoppage or loss, or impairment of data arising out of the use, or inability to use, this system or any of its components.

  • Page 3: Table Of Contents

    Table of Contents Chapter 1 Important Information..................1 Safety ....................................1 Agricultural Chemical Safety .............................. 1 Electrical safety ..................................2 Recommendations and Best Practices ........................ 3 Hose Routing ................................... 3 Wire Routing .................................... 3 Chapter 2 Introduction......................5 Overview of the Installation Process ........................
  • Page 4 Viper 4 ISOBUS Adapter Cable ..........................39 Appendix C Connecting Sidekick PRO ICD Direct Injection Pumps to ISOBUS ..41 Connecting Sidekick PRO ICD Direct Injection Pumps to the ISOBUS for Rev C and Earlier 115- 7303-085 Cables ................................41 AGCO RoGator RG900/1100/1300 Hawkeye® Installation Manual...

  • Page 5: Chapter 1 Important Information

    I MPORTANT INFORMATION CHAPTER C H A P T E R 1 SAFETY NOTICE Follow the operation and safety instructions included with the implement and/or controller and read this manual carefully before installing or operating this Raven system. • Follow all safety information presented within this manual. Review implement operation with your local dealer. •...

  • Page 6: Electrical Safety

    • Always start the machine before initializing this Raven system to prevent power surges or peak voltage. • To avoid tripping and entanglement hazards, route cables and harnesses away from walkways, steps, grab bars, and other areas used by the operator or service personnel when operating or servicing the equipment. AGCO RoGator RG900/1100/1300 Hawkeye® Installation Manual...

  • Page 7: Recommendations And Best Practices

    IMPORTANT INFORMATION RECOMMENDATIONS AND BEST PRACTICES HOSE ROUTING The word “hose” is used to describe any flexible, fluid carrying components. Use the following guidelines and recommendations when connecting and routing hoses while installing or maintaining this Raven system: • Leave protective caps/covers over hose ends until connecting the end into the hydraulic system to help prevent contaminants from entering the system.
  • Page 8 • Clean electrical components with pressurized air, aerosol electrical cleaning agent, or low pressure rinse. • Remove visible surface water from electrical components and connections using pressurized air or an aerosol cleaning agent. Allow components to dry thoroughly before reconnecting cables. AGCO RoGator RG900/1100/1300 Hawkeye® Installation Manual...

  • Page 9: Introduction

    Hawkeye is compatible with the ISOBUS communication platform which allows the system to work with most ISO Virtual Terminals (VTs) and Task Controllers on the market. This manual is intended to provide installation instructions on the following equipment: TABLE 1. AGCO RoGator Make and Model Information Boom Make...

  • Page 10: Required Components

    • Drill bit set and drill • Dielectric grease (supplied) • Cable ties (supplied) POINT OF REFERENCE The instructions provided in this manual assume the installer is standing behind the machine, looking toward the machine cabin. AGCO RoGator RG900/1100/1300 Hawkeye® Installation Manual...

  • Page 11: Kit Contents

    INTRODUCTION KIT CONTENTS TABLE 2. AGCO RoGator 900, 1000, 1300 (120’ Boom, 20” Spacing) Kit (P/N 117-1007-020) AGCO RoGator 900, 1100, 1300 (100’ Boom, 20” Spacing) Kit (P/N 117-1007-021) AGCO RoGator 900, 1100, 1300 (90’ Boom, 20” Spacing) Kit (P/N 117-1007-022) AGCO RoGator 900, 1100, 1300 (120’...
  • Page 12 (100’, 20”) Cable - Secondary RG 900/1100/1300 115-7303-128 (90’, 20”) Cable - Secondary, RG 900/1100/1300 115-7303-124 (120’, 15”) Cable - Secondary, RG 900/1100/1300 115-7303-131 (100’, 15”) Cable - Secondary, RG 900/1100/1300 115-7303-130 (90’, 15”) AGCO RoGator RG900/1100/1300 Hawkeye® Installation Manual...

  • Page 13: Updates

    INTRODUCTION Qty. Picture Item Description Part Number 117-1007- Nozzle Body, Triple Nozzle, 1” Wet 334-0002-196 Boom, Hypro Hawkeye Nozzle 063-0173-673 Control Valve, Hypro O-Ring, Viton, 219-1005- Green Coated, -115, 115M 56 Pack TABLE 3. Hawkeye Service Kit Components (P/N 117-1005-057) Picture Item Description Part Number...
  • Page 14 To serve you best, please send an email with the following information to techwriting@ravenind.com -AGCO RoGator RG900/1100/1300 Hawkeye® Installation Manual -P/N 016-0171-588 Rev. E -Any comments or feedback (include chapter or page numbers if applicable).

  • Page 15: Installation Preparation

    I NSTALLATION PREPARATION CHAPTER C H A P T E R 3 Perform the following procedure to prepare fir the Hawkeye® nozzle control installation. CAUTION Chemical residues may be present. Thoroughly bleed pressure from chemical lines and rinse the system with clean water prior to installing or servicing fittings, hoses, valves, or nozzles in the application system.
  • Page 16 HAPTER AGCO RoGator RG900/1100/1300 Hawkeye® Installation Manual...

  • Page 17: Nozzle Control Valve Installation

    1. Place the supplied o-ring on the inside of the fly nut flush with the valve body face. NOTE: If using TeeJet QJS (straight) nozzle bodies, use the green coated (size 115) o-ring. For AGCO Hypro nozzle bodies, use the green coated (size 115) o-ring. For TeeJet QJ (turret) nozzle bodies, use the brown/gray (size 116) o-rings.
  • Page 18 Do not remove the brackets completely. 3. If the first two options do not solve the interference, swap the AGCO nozzle body for a triple nozzle body (provided in the kit) with the threaded connection for the Hawkeye valve facing away from the interference.

  • Page 19: Boom Cable Routing And Connection

    NOZZLE CONTROL VALVE INSTALLATION FIGURE 4. Triple Nozzle Body Installed NOTE: Avoid removing of any existing boom hardware or support brackets where applicable during installation of the Hawkeye nozzle control valves. BOOM CABLE ROUTING AND CONNECTION BEST PRACTICES AND RECOMMENDATIONS •...
  • Page 20 6. At each valve branch, adjust the cable as necessary to provide slack between nozzle control valve connections. The large round connector on the secondary boom cable should reach to the mid-boom fold point after all nozzle control valves are connected. AGCO RoGator RG900/1100/1300 Hawkeye® Installation Manual...

  • Page 21: Primary Boom Cable Routing And Connections

    NOZZLE CONTROL VALVE INSTALLATION FIGURE 7. Primary and Secondary Boom Cable Connection at Mid-Boom Fold Point 7. Repeat step 1 through step 5 to route and connect the secondary boom cable on the opposite boom. NOTE: Route and connect the primary and secondary cables before securing the cable with the supplied zip ties.
  • Page 22 8. Repeat this procedure to route the primary boom cable on the opposite boom. AGCO RoGator RG900/1100/1300 Hawkeye® Installation Manual...

  • Page 23: Chapter 5 Isobus Ecu Mounting And Connection

    I SOBUS ECU MOUNTING AND CHAPTER C H A P T E R 5 CONNECTION PRODUCT CONTROLLER II ECU INSTALLATION BEST PRACTICES AND RECOMMENDATIONS • Do not connect battery leads until all cables are installed and connected. • If a protected mounting location is not available on the equipment, mount the Hawkeye® product controller II ECU with the connectors facing down toward the ground to help keep moisture from accumulating in the ECU.
  • Page 24 (refer to Figure 3 on page 21). NOTE: Be careful not to damage any existing electrical components while drilling. This hole will be used later to connect the chassis cable to the electrical box cabling for final system connections. AGCO RoGator RG900/1100/1300 Hawkeye® Installation Manual...

  • Page 25: Mounting Plate Preparation And Ecu Installation

    ISOBUS ECU MOUNTING AND CONNECTION FIGURE 3. Access to Electrical Box for Hawkeye Chassis Cable Drill 1-1/2” Hole MOUNTING PLATE PREPARATION AND ECU INSTALLATION 1. Using the Product Controller II ECU as a template, mark the mounting plate for the new ECU mounting post pattern.

  • Page 26: Ecu Electrical Connections

    8. Locate the branch on the retrofit cable with the three black rectangular ISOBUS connectors. 9. Route these connectors to the ISOBUS bar along the side of the electrical box closest to the rear of the machine. AGCO RoGator RG900/1100/1300 Hawkeye® Installation Manual...
  • Page 27 ISOBUS ECU MOUNTING AND CONNECTION FIGURE 6. ISOBUS Bar Location ISOBUS Existing ISOBUS Connector Retrofit Cable ISOBUS Connector 10. Disconnect the connector from the second port of the ISOBUS bar and insert the plug into one of the mating retrofit cable connectors. 11.
  • Page 28 4. Locate and connect the mating receptacle of the RoGator ISOBUS Tee Cable to the open connector on the ISOBUS bar. 5. Locate the mating connection on P/N 115-7303-085 Rev D and plug it into the ISOBUS Tee Cable (P/N 115- 0172-325 Rev B). AGCO RoGator RG900/1100/1300 Hawkeye® Installation Manual...
  • Page 29 ISOBUS ECU MOUNTING AND CONNECTION FIGURE 9. Hawkeye Retrofit Cable Connected to ISOBUS Tee Cable RoGator ISOBUS Tee Cable Connected to the Hawkeye Retrofit Cable RoGator ISOBUS Tee Cable Connected to the First Port of the ISOBUS Bar 6. Locate the Raven CANbus bar along the edge of the electrical box furthest from the center of the machine. Refer to “Raven CANbus Bar Location”...
  • Page 30 4. Disconnect the black connector from the boom/speed node and connect to the black receptacle on the new ISO boom/speed ECU.The existing boom/speed node will not be reused with the Hawkeye system and may be set aside. AGCO RoGator RG900/1100/1300 Hawkeye® Installation Manual...
  • Page 31 ISOBUS ECU MOUNTING AND CONNECTION SECTION VALVE CABLE CONNECTIONS 1. Disconnect the two brown “AccuBoom Tee” connections located earlier in the installation process. 2. Locate the existing plug and receptacle labeled with an ‘A1’ and ‘A2’ or ‘N1’ and ‘N2’ at the base of the label and connect these two together.
  • Page 32 HAPTER AGCO RoGator RG900/1100/1300 Hawkeye® Installation Manual...

  • Page 33: Chassis Cable Installation

    C HASSIS CABLE INSTALLATION CHAPTER C H A P T E R 6 CHASSIS CABLE ROUTING AND CONNECTION BEST PRACTICES AND RECOMMENDATIONS • Do not connect battery leads until all cables are installed and connected. • Route chassis cabling along existing cabling or plumbing to help avoid pinch points or stretching the cable during normal equipment operation.

  • Page 34: Battery Compartment And Connections

    1. Disconnect the battery switch by turning the battery disconnect switch below the catwalk near the cabin door. 2. Locate the battery compartment located next to the operator cabin under the catwalk on the left side of the machine. AGCO RoGator RG900/1100/1300 Hawkeye® Installation Manual...
  • Page 35 CHASSIS CABLE INSTALLATION FIGURE 3. RoGator 1300 Battery Compartment Location Machine Battery Box Access 3. Remove the walkway cover and the battery compartment cover. FIGURE 4. RoGator 1300 Battery Compartment Hawkeye Chassis Cable Power Leads 4. Route the battery leads on the chassis cable branch into the battery compartment. 5.

  • Page 36: System Diagram

    9. Connect the negative lead from the chassis cable to the negative bolt on the battery disconnect switch and reinstall the nut. FIGURE 6. Battery Disconnect Switch Battery Disconnect Switch 10. When installation is complete, re-connect the battery disconnect switch before operating the equipment. SYSTEM DIAGRAM Diagrams start on the next page. AGCO RoGator RG900/1100/1300 Hawkeye® Installation Manual...
  • Page 37 CHASSIS CABLE INSTALLATION FIGURE 7. System Diagram (Page 1) P/N 016-0171-588 Rev. E...
  • Page 38 HAPTER FIGURE 8. System Diagram (Page 2) AGCO RoGator RG900/1100/1300 Hawkeye® Installation Manual...

  • Page 39: Appendix A Cable And Connector Maintenance

    C ABLE AND CONNECTOR APPENDIX A P P E N D I X A MAINTENANCE POWER AND ECU HARNESS MAINTENANCE 1. Disconnect the ECU harness connector and inspect for signs of moisture or corrosion. 2. If moisture of corrosion is detected, use Deoxit D5, brushes, and compressed air to clean and dry the connector.
  • Page 40 6. Dry out the connection with dry, compressed air. Dust Off Electronics Duster (P/N 222-4001-007) is recommended however, if unavailable, alternate compressed air sources can be used. If using compressed air from a large volume air compressor, be sure the lines are free of moisture. AGCO RoGator RG900/1100/1300 Hawkeye® Installation Manual...
  • Page 41 7. If not already applied, apply a single short burst of corrosion inhibitor (Corrosion X HD (Raven P/N 222-0000- 020 or available from http://www.corrosionx.com/corrosionx-heavy-duty.html)) into the NCV connection. Be sure the corrosion inhibitor has coated the NCV contacts and recessed portions of the connector. NOTE: To determine is corrosion inhibitor has been applied, inspect for a thick liquid in the bottom of the connector (as shown in the Corrosion Inhibitor Applied image below).
  • Page 42 PPENDIX AGCO RoGator RG900/1100/1300 Hawkeye® Installation Manual...
  • Page 43 C ONNECTING VIRTUAL APPENDIX A P P E N D I X B TERMINAL TO ISOBUS Contact a local equipment or Raven dealer for additional assistance with any adapter cables required for connecting the Hawkeye® nozzle control system to the virtual terminal (VT). VIPER 4 ISOBUS ADAPTER CABLE NOTE: For 2012 - 2015 machines, the ISOBUS adapter cable (P/N 115-0172-247) is required for a ROS device...
  • Page 44 7. Route the adapter cable to the back of the ROS device and connect to the receptacle labeled “5.” 8. To prevent issues with the Hawkeye Icon showing up on the C1000, perform the steps in AGCO Service Bulletin Number 16-0104. This bulleting provides the steps to set the ISOBUS Terminal Generation to UT 2, turn the ISOBUS Terminal Functions On, and assign the terminal number.
  • Page 45 ISOBUS FOR REV C AND EARLIER 115-7303-085 CABLES Sidekick Pro direct injection pumps installed by AGCO are Raven CAN version and are connected to the CANbus. To work with the Hawkeye® Product Control System, change the pumps to Sidekick Pro ICD pumps and connect them to the machine’s ISOBUS using a Raven adapter cable (P/N 115-0172-325 Rev B).
  • Page 46 14. Plug the remaining connector of the ISOBUS adapter tee into the open port of the ISOBUS bar. 15. If the Hawkeye Retrofit Cable (P/N 115-0172-325 Rev B) was not previously connected to the ISOBUS Tee Cable, connect the mating connector to the remaining open connector of the ISOBUS Tee Cable. AGCO RoGator RG900/1100/1300 Hawkeye® Installation Manual...
  • Page 47 FIGURE 3. Adapter Cable (P/N 115-0172-325) To Hawkeye Retrofit Cable To BIS Connection ISOBUS Terminator To ISOBUS Bar 4-Pin to 3-Pin Adapter - First Port 16. Secure any cables. 17. Replace the cover of the electrical box. P/N 016-0171-588 Rev. E...
  • Page 48 PPENDIX AGCO RoGator RG900/1100/1300 Hawkeye® Installation Manual...
  • Page 49 LIMITED WARRANTY WHAT DOES THIS WARRANTY COVER? This warranty covers all defects in workmanship or materials in your Raven Applied Technology Division product under normal use, maintenance, and service when used for intended purpose. HOW LONG IS THE COVERAGE PERIOD? Raven Applied Technology products are covered by this warranty for 12 months from the date of retail sale.
  • Page 50 EXTENDED WARRANTY WHAT DOES THIS WARRANTY COVER? This warranty covers all defects in workmanship or materials in your Raven Applied Technology Division product under normal use, maintenance, and service when used for intended purpose. DO I NEED TO REGISTER MY PRODUCT TO QUALIFY FOR THE EXTENDED WARRANTY? Yes.

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