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Summary of Contents for AGCO Cumberland Flex-Flo 220
- Page 1 Flex-Flo Unloader Kit Model 220, 300, 300P, 350, 500 and HR Installation Manual PNEG-2339 Version: 2.0 Date: 05-11-21 PNEG-2339...
- Page 2 All information, illustrations, photos, and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. PNEG-2339 Flex-Flo Unloader Kit...
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Page 3: Table Of Contents
Table of Contents Contents Chapter 1 Safety ..............................4 Safety Guidelines ...........................4 Cautionary Symbols Definitions ......................5 Safety Cautions ............................6 Safety Sign-Off Sheet ..........................8 Chapter 2 Decals ..............................9 Chapter 3 Installation ............................10 Installing the Boot and Transfer Plate ....................10 Installing the Slide Gate ........................12 Installing the New Boot and Transfer Plate ..................13 Installing the Slide Gate with New Boot ....................14 Installing the Clear Access Door Assembly ..................17... -
Page 4: Chapter 1 Safety
1. Safety Safety Guidelines Safety guidelines are general-to-specific safety rules that must be followed at all times. This manual is written to help you understand safe operating procedures and problems that can be encountered by the operator and other personnel when using this equipment. Read and save these instructions. As owner or operator, you are responsible for understanding the requirements, hazards, and precautions that exist and to inform others as required. -
Page 5: Cautionary Symbols Definitions
1. Safety Cautionary Symbols Definitions Cautionary symbols appear in this manual and on product decals. The symbols alert the user of potential safety hazards, prohibited activities and mandatory actions. To help you recognize this information, we use the symbols that are defined below. This symbol indicates an imminently hazardous situation DANGER which, if not avoided, will result in serious injury or death. -
Page 6: Safety Cautions
1. Safety Safety Cautions Use Personal Protective Equipment • Use appropriate personal protective equipment: Respiratory Foot Protection Protection Protection Hearing Head Fall Protection Protection Protection Hand Protection • Wear clothing appropriate to the job. • Remove all jewelry. ST-0004-1 • Tie long hair up and back. - Page 7 1. Safety Maintain Equipment and Work Area • Understand service procedures before doing work. Keep area clean and dry. • Never service equipment while it is operating. Keep hands, feet, and clothing away from moving parts. • Keep your equipment in proper working condition. Replace worn or broken parts immediately.
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Page 8: Safety Sign-Off Sheet
1. Safety Safety Sign-Off Sheet Below is a sign-off sheet that can be used to verify that all personnel have read and understood the safety instructions. This sign-off sheet is provided for your convenience and personal record keeping. Date Employee Name Supervisor Name ST-0007 PNEG-2339 Flex-Flo Unloader Kit... -
Page 9: Chapter 2 Decals
2. Decals The safety decals on your equipment are safety indicators which must be carefully read and understood by all personnel involved in the installation, operation, service and maintenance of the equipment. To replace a damaged or missing decal, contact us to receive a free replacement. Contact: GSI Group 1004 E. -
Page 10: Chapter 3 Installation
3. Installation Improper installation methods of the hardware may cause permanent damage and possible breakage of the boot. CAUTION Installing the Boot and Transfer Plate NOTE: Installation of the boot is the same whether the tank has the standard collar or the Sure-Flo Feed Flow Control. - Page 11 3. Installation 4. Install the boot (33) to the tank collar (32) using 5/16" x 1" truss head screws (4), 5/16" nylon washers (6) and 5/16" nylon nuts (8). (See Figure 3C.) NOTE: Install 5/16" x 1" screws (4) from the inside of the tank collar (32). Snug tighten the hardware. Ref # Part # Description...
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Page 12: Installing The Slide Gate
3. Installation Installing the Slide Gate 1. Insert the slide (14) into the transfer plate (12). Install the slide shield (15) to the transfer plate (12) using two 5/16" x 1" truss head screws (4) and 5/16" hex nuts (11). (See Figure 3E.) NOTE: Make sure the slide (14) is in operating position. -
Page 13: Installing The New Boot And Transfer Plate
3. Installation Installing the New Boot and Transfer Plate NOTE: Installation of the boot is the same whether the tank has the standard collar or the Sure-Flo Feed Flow Control. 1. Slide the boot (27) as far as possible into the tank collar (32) or the Sure-Flo Feed Flow Control opening. -
Page 14: Installing The Slide Gate With New Boot
3. Installation 4. Install the boot (27) to the tank collar (32) using 5/16" x 1" truss head screws (4), 5/16" nylon washers (6) and 5/16" nylon nuts (8). (See Figure 3I.) NOTE: Install 5/16" x 1" screws (4) from the inside of the tank collar (32). Snug tighten the hardware. Ref # Part # Description... - Page 15 3. Installation 2. While passing the chain for the slide gate (14), use the middle hole in the rain cover (28) for a single slide gate (29). For double slide gates (30), use the outer two holes and pass one chain through each one of these outer holes.
- Page 16 3. Installation 4. Position the rain cover (28) over the slide gate (14) opening side and align with the first set of holes on the transfer plate assembly (22). (See Figure 3M.) 5. Install the transfer plate assembly (22) and the unloader (31) along with the rain cover (28) to the boot (27) using 5/16"...
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Page 17: Installing The Clear Access Door Assembly
3. Installation Installing the Clear Access Door Assembly 1. Align the access door (16) with the door opening in the unloader assembly (23). (See Figure 3N.) 2. Place the two door clamps (17) to the inside of the unloader assembly (23) and secure the door clamps (17) to the access door (16) using 5/16"-18 x 1-1/2"... -
Page 18: Adjusting The Restrictor Tube
3. Installation Feed Tank Collar The standard bulk feed tank is supplied with a 16'' (40.64 cm) hopper opening. If needed, 22'' (55.88 cm) hopper openings are also available. Consult the dealer for specific ordering instructions. Adjusting the Restrictor Tube IMPORTANT: The restrictor may be adjusted to allow more feed flow. -
Page 19: Straight-Through Tandem Installation
3. Installation Straight-Through Tandem Installation The straight-through tandem system should be installed the same as a single tank system with the following exceptions: 1. Mount the boots on both tanks and the single or twin-out unloader as instructed. 2. Install the baffle plates as shown in Figure 3. -
Page 20: Parts List
4. Parts List Model 220, 300, 300P, 350 and HR S.O. Unloader with Anchor and Bearing Assembly Part # Ref # Models Description Galvanized Stainless Steel FLX-5454 FLX-5454-SS Unloader Body Single FLX-5495 FLX-5495 Gasket, Tube Anchor Flange 404238 404238 Ball Iron 3" Hollow 1-1/2# S-8135 Bolt, Flange 5/16"-18 x 1-1/4"... -
Page 21: Model 220, 300, 300P, 350 And Hr T.o. Unloader With Anchor And Bearing Assembly
4. Parts List Model 220, 300, 300P, 350 and HR T.O. Unloader with Anchor and Bearing Assembly Part # Ref # Models Description Galvanized Stainless Steel FLX-5455 FLX-5455-SS Unloader Body Twin FLX-5495 FLX-5495 Gasket, Tube Anchor Flange 404238 404238 Ball Iron 3" Hollow 1-1/2# S-8135 Bolt, Flange 5/16"-18 x 1-1/4"... -
Page 22: Model 220, 300, 300P, 350 And Hr S.o. Unloader With Boot, Anchor And Bearing Assembly
4. Parts List Model 220, 300, 300P, 350 and HR S.O. Unloader with Boot, Anchor and Bearing Assembly Part # Ref # Models Description Galvanized Stainless Steel FLX-5529 FLX-5529-SS Unloader Body Single FLX-5495 FLX-5495 Gasket, Tube Anchor Flange 404238 404238 Ball Iron 3"... -
Page 23: Model 220, 300, 300P, 350 And Hr T.o. Unloader With Boot, Anchor And Bearing Assembly
4. Parts List Model 220, 300, 300P, 350 and HR T.O. Unloader with Boot, Anchor and Bearing Assembly Part # Ref # Models Description Galvanized Stainless Steel FLX-5530 FLX-5530-SS Unloader Body Twin FLX-5495 FLX-5495 Gasket, Tube Anchor Flange 404238 404238 Ball Iron 3"... - Page 24 NOTES PNEG-2339 Flex-Flo Unloader Kit...
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Page 25: Chapter 5 Warranty
5. Warranty Limited Warranty - Protein Products The GSI Group, LLC. (“GSI”) warrants products which it manufactures, to be free of defects in materials and workmanship under normal usage and conditions for a period of 12 months from the date of purchase (or, if shipped by vessel, 14 months from the date of arrival at the port of discharge). - Page 26 This equipment shall be installed in accordance with the current installation codes and applicable regulations, which should be carefully followed in all cases. Authorities having jurisdiction should be consulted before installations are made. This product covered by U.S. Patent # 8,056,506. 1004 E.
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