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SIGMATEK CP 733 Instruction Manual

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CP 733
S-DIAS CPU Unit
Instruction Manual
Date of creation: 06.12.2019
Version date: 26.07.2023
Article number: 20-004-733-E

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Summary of Contents for SIGMATEK CP 733

  • Page 1 CP 733 S-DIAS CPU Unit Instruction Manual Date of creation: 06.12.2019 Version date: 26.07.2023 Article number: 20-004-733-E...
  • Page 2 (print, photocopy, microfilm or in any other process) without express permission. We reserve the right to make changes in the content without notice. SIGMATEK GmbH & Co KG is not responsible for technical or printing errors in this handbook and assumes no responsibility for damages that occur through its...
  • Page 3 The CP 733 provides two independent VARAN Managers. The CP 733 does not currently support visualization via VNC, LRM etc. An ESI file is required for the use of a new EtherCAT Drive in the LASAL software. Please contact SIGMATEK support to clarify whether the used Ether-CAT drive is already support- 26.07.2023...

  • Page 4: Table Of Contents

    CP 733 S-DIAS CPU UNIT Contents Introduction ................5 Target Group/Purpose of this Operating Manual ...... 5 Important Reference Documentation ......... 5 Contents of Delivery ..............5 Basic Safety Directives ............6 Symbols Used ................6 Disclaimer ..................8 General Safety Directives ............9 Software/Training ...............
  • Page 5 S-DIAS CPU UNIT CP 733 Mechanical Dimensions ............18 Connector Layout ..............19 Connectors .................. 21 Applicable Connectors ............... 23 Wiring Guidelines ..............24 Ground ..................24 Shielding ..................24 ESD Protection ................24 CAN Bus Setup ..............25 CAN Bus Station Number ............25 Number of CAN Bus Participants ..........
  • Page 6 CP 733 S-DIAS CPU UNIT 15 Recommended Shielding ............35 15.1 Wiring from the Control Cabinet to an External Component . 36 15.2 Wiring Outside of the Control Cabinet ........37 15.3 Shielding for Wiring Within the Control Cabinet ..... 38 15.4...

  • Page 7: Introduction

    General knowledge of automation technology is required. Further help and training information, as well as the appropriate accessories can be found on our website www.sigmatek-automation.com. Our support team is happily available to answer your questions. Please see our website for our hotline number and business hours.

  • Page 8: Basic Safety Directives

    CP 733 S-DIAS CPU UNIT Basic Safety Directives Symbols Used The following symbols are used in the operator documentation for warning and danger messages, as well as informational notes: DANGER Danger indicates that death or serious injury will occur, if the speci- fied measures are not taken.
  • Page 9 S-DIAS CPU UNIT CP 733 INFORMATION Information  Provides important information on the product, handling or relevant sections of the documentation, which require atten- tion. 26.07.2023 Page 7...

  • Page 10: Disclaimer

    It does not guarantee properties under the warranty. Please thoroughly read the corresponding documents and this operat- ing manual before handling a product. SIGMATEK GmbH & Co KG is not liable for damages caused through, non-compliance with these instructions or applicable regulations.

  • Page 11: General Safety Directives

    S-DIAS CPU UNIT CP 733 General Safety Directives The Safety Directives in the other sections of this operating manual must be observed. These instructions are visually emphasized by symbols. INFORMATION According to EU Directives, the operating manual is a component of a product.

  • Page 12: Software/Training

    CP 733 S-DIAS CPU UNIT CAUTION Handle the device with care and do not drop or let fall. Prevent foreign bodies and fluids from entering the device. The device must not be opened! Manipulez l’appareil avec précaution et ne le laissez pas tomber.

  • Page 13: Standards And Directives

    The product was constructed in compliance with the following European Union directives and tested for conformity. 3.1.1 EU Conformity Declaration EU Declaration of Conformity The product CP 733 conforms to the following European directives: • 2014/35/EU Low-voltage Directive • 2014/30/EU Electromagnetic Compatibility (EMC Directive) •...

  • Page 14: Type Plate

    CP 733 S-DIAS CPU UNIT Type Plate HW: Hardware version SW: Software version Page 12 26.07.2023...

  • Page 15: Technical Data

    S-DIAS CPU UNIT CP 733 Technical Data Performance Data Processor Intel Atom E3827 DualCore Processor cores Addressable I/O/P module VARAN Bus: 65.280 CAN-Bus: > 100 S-DIAS bus: 64 Internal program memory 1 Gbyte (12-630-105, included with delivery) (microSD) Internal data memory...

  • Page 16: Standard Configuration

    By config- uring the packet filter (Firewall or Router) accordingly however, it is possible to connect a network with SIGMATEK hardware to a third- party network without triggering the error mentioned above.

  • Page 17: Electrical Requirements

    S-DIAS CPU UNIT CP 733 Electrical Requirements Supply voltage typically +24 V DC (SELV/PELV) minimum +18 V DC maximum +30 V DC Supply voltage (UL) +18-30 V DC (NEC Class 2 or LVLC) Supply voltage maximum 3.0 A at +24 V...

  • Page 18: Temperature Sensor

    CP 733 S-DIAS CPU UNIT Temperature Sensor There are two temperature sensors built into the CPU unit, which can be read via the HW class. In the temperature sensors, the following temperatures cannot be exceeded : Temperature sensor 1 90 °C (environmental temp.

  • Page 19: Miscellaneous

    S-DIAS CPU UNIT CP 733 Miscellaneous Article number 20-004-733 Operating system Salamander Project backup internally on the microSD card Approbationen Environmental Conditions Storage temperature -20 ... +85 °C Environmental temperature 0 ... +55 °C Maximum processor temperature +110 °C (automatic cut-off)

  • Page 20: Mechanical Dimensions

    CP 733 S-DIAS CPU UNIT Mechanical Dimensions Dimensions 40.2 x 147.7 x 193.6 mm (W x H x D) Mounting screws combination screws ISO7045 (DIN7985) M5x16 - 8.8 - Tx - A2F - Z7 Tightening torque 5 Nm DIN rail in accordance with EN 50022, 35 x 7.5 mm...

  • Page 21: Connector Layout

    S-DIAS CPU UNIT CP 733 Connector Layout INFORMATION The connections of the +24 V supply (X2: pin 6 and pin 7) or the GND supply (X2: pin 8 and pin 9 and pin 10) are internally bridged. To sup- ply the module, only one connection to a +24 V pin (pin 6 or pin 7) and a GND pin (pin 8 or pin 9 or pin 10) is required.
  • Page 22 CP 733 S-DIAS CPU UNIT green from activation of the voltage supply until processing of the autoexec.lsl when the application is running (except when controlled differently via the application ) BLINKS In the CLI, while processing the autoexec.lsl until the applica-...

  • Page 23: Connectors

    S-DIAS CPU UNIT CP 733 Connectors X1: CAN bus/X2: Supply (10-pin Phoenix RM 3.5) Function CAN A (LOW) → Encoding CAN B (HIGH) CAN A (LOW) CAN B (HIGH) Function +24 V supply +24 V supply X3: USB 3.0 (Type A)
  • Page 24 CP 733 S-DIAS CPU UNIT X4 EtherCAT Drive Controller 1 (RJ45) Function X5: Ethernet 10/100 (RJ45) Function n.c. n.c. n.c. n.c. n.c. = do not use X6: VARAN 1 (RJ45) X7 VARAN 2 (RJ45) Function n.c. n.c. n.c. n.c. X8 Battery Page 22 26.07.2023...

  • Page 25: Applicable Connectors

    DAT0 DAT1 INFORMATION It is recommended that only storage media provided by SIGMATEK (CompactFlash cards, microSD cards etc.) be used. Order number for 1 Gbyte EDGE2 microSD card: 12-630-105 The number of read and write actions have a significant influence on the lifespan of the storage media.

  • Page 26: Wiring Guidelines

    Wiring Guidelines Ground The CP 733 must be connected to ground via the assembly on the control cabinet or over the connection provided. It is important to create a low-ohm ground connection, only then can error-free operation be guaranteed. The ground connection must be made with the maximum cross section and largest (electrical) surface possible.

  • Page 27: Can Bus Setup

    S-DIAS CPU UNIT CP 733 CAN Bus Setup This section explains how to configure a CAN bus correctly. The following parameters must first be set: Station number and data transfer rate. CAN Bus Station Number Each CAN bus station is assigned its own station number. With this station number, data can be exchanged with other stations connected to the bus.

  • Page 28: Can Bus Data Transfer Rate

    CP 733 S-DIAS CPU UNIT CAN Bus Data Transfer Rate Various data transfer rates (baud rates) can be set on the CAN bus. The longer the bus line is, the lower the data transfer rate that must be selected. Value...

  • Page 29: Can Bus Termination

    If the CP 733 processor module is an end module, a terminating resistor is required which in this series, can be activated is the software via the hardware class.

  • Page 30: Ethercat Feature Overview

    CP 733 S-DIAS CPU UNIT 11 EtherCAT Feature Overview The EtherCAT master fulfills all necessary requirements for a class A master. In the following the overview of the EtherCAT master features defined according to ETG.1500. Feature name Short description Feature ID...
  • Page 31 S-DIAS CPU UNIT CP 733 configuration during boot-up ● Explicit Device Identifi- Identification used for Hot Connect and prevention cation against cable swapping ● Station Alias Address- Support configured station alias in slave, i.e. enable 2nd Address and use it ●...
  • Page 32 CP 733 S-DIAS CPU UNIT Firmware Up- Password, FileName should be given by the applica- /Download tion Boot State Support Boot-State for Firmware Up/Download Serverdrive-Profile over EtherCAT (SoE) SoE Services Support SoE Services ADS over EtherCAT (AoE) AoE Protocol Support AoE Protocol...

  • Page 33: Buffer Battery

    12 Buffer Battery The exchangeable buffer battery ensures that the clock time (RTC) and SRAM data of the CP 733 is preserved in the absence of a supply voltage. A lithium battery is installed at the manufacturer. After delivery of the CP 733 and storage period of one year, the lifespan of the battery reaches at least 10 years, if it can be assumed that the module is continually in operation (connected to supply voltage).

  • Page 34: Exchanging The Battery

    CP 733 S-DIAS CPU UNIT 13 Exchanging the Battery 13.1 Exchanging the Battery: Option 1 1. Supply the device with +24 V for at least 5 s and keep it powered. 2. Loosen the screws in the battery cover with a TX8 Torx screw driver.

  • Page 35: Exchanging The Battery: Option 2

    S-DIAS CPU UNIT CP 733 13.2 Exchanging the Battery: Option 2 1. The SRAM data are saved to the microSD card via the CLI command SRAM Save. INFORMATION If the data is not previously saved, the settings in the CPU unit are lost 2.

  • Page 36: Process Diagram

    CP 733 S-DIAS CPU UNIT 14 Process Diagram Page 34 26.07.2023...

  • Page 37: Recommended Shielding

    It is recommended to avoid placing bus lines parallel to power cables whenever possible. SIGMATEK recommends the use of CAT5e industrial Ethernet bus cables. An S-FTP cable should be used for the shielding.

  • Page 38: Wiring From The Control Cabinet To An External Component

    CP 733 S-DIAS CPU UNIT 15.1 Wiring from the Control Cabinet to an External Component If the Ethernet lines are connected from a component to a node located outside the control cabinet, the shielding should be placed at the entry point of the control cabinet housing. All noise can then be deflected from the electronic components before reaching the module.

  • Page 39: Wiring Outside Of The Control Cabinet

    S-DIAS CPU UNIT CP 733 15.2 Wiring Outside of the Control Cabinet If a bus line must be connected outside of the control cabinet only, no additional shield support is required. A requirement therefore, is that only IP67 modules and connectors can be used outside the control cabinet.

  • Page 40: Shielding For Wiring Within The Control Cabinet

    CP 733 S-DIAS CPU UNIT 15.3 Shielding for Wiring Within the Control Cabinet With sources of strong electromagnetic noise with the control cabinet (drives, transformers and similar), noise can be induced in a bus line. Spike voltages are deflected over the me- tallic housing of a RJ45 connector.

  • Page 41: Connecting Noise Generating Components

    S-DIAS CPU UNIT CP 733 15.4 Connecting Noise Generating Components With the connection of power components that generate strong electromagnetic interfer- ence, it is also critical to ensure correct shielding. The shielding should be placed before a power element (or group of power elements).

  • Page 42: Shielding Between Two Control Cabinets

    CP 733 S-DIAS CPU UNIT 15.5 Shielding Between Two Control Cabinets If two control cabinets must be connected over a bus, it is recommended that the shielding be located at the entry points of both cabinets. Noise can be thereby prevented from reach- ing the electronics within the control cabinet.

  • Page 43: Status And Error Messages

    S-DIAS CPU UNIT CP 733 16 Status and Error Messages Status and error messages are shown in the status test of the LASAL CLASS software. Number Message Definition Cause/solution RUN RAM The user program is currently running in Info RAM.
  • Page 44 CP 733 S-DIAS CPU UNIT WATCHDOG The program was interrupted via the Possible Causes: watchdog logic. User program interrupts blocked over a longer period of time (STI command forgotten). Programming error in a hardware interrupt. INB, OUTB, INW, OUTW instruc- tions used incorrectly.
  • Page 45 S-DIAS CPU UNIT CP 733 STOP BRKPT The CPU was stopped by a breakpoint Info in the program. CPU STOP The CPU was stopped by the program- Info ming software. INT ERROR The CPU has triggered a false interrupt Causes:...
  • Page 46 OP INSTALLED The operating system has been rein- Info stalled. OS TOO LONG The operating system cannot be loaded; Restart, report error to SIGMATEK. too little memory. NO OPERATING Boot loader message. Restart, report error to SIGMATEK. SYSTEM No operating system found in RAM.
  • Page 47 An error has occurred during a floating- ERROR point operation. DIAS-RISC-ERROR Error from the Intelligent DIAS Master. Restart, report error to SIGMATEK. INTERNAL ERROR An internal error has occurred, all appli- Restart, report error to SIGMATEK. cations are stopped. FILE ERROR An error has occurred during a file operation.
  • Page 48 CP 733 S-DIAS CPU UNIT This depends on the cause S-DIAS ERROR A connection error with an S-DIAS Possible Causes: module has occurred. Real network does not match the project S-DIAS client is defective Solution: Analyze log file SRAM ERROR...
  • Page 49 S-DIAS CPU UNIT CP 733 C_UNKNOWN_CHNL The hardware module number is greater than 60. C_WRONG_CONNECT No connection to the required channels. C_WRONG_ATTR Wrong server attributes. C_SYNTAX_ERROR Non-specific error. Recompile download all project sections. C_NO_FILE_OPEN An attempt was made to open an un- known table.

  • Page 50: Assembly/Installation

    CP 733 S-DIAS CPU UNIT 17 Assembly/Installation 17.1 Check Contents of Delivery Ensure that the contents of the delivery are complete and intact. See chapter Contents of Delivery. INFORMATION On receipt and before initial use, check the device for damage. If the device is damaged, contact our customer service and do not install the device in your system.

  • Page 51: Mounting

    S-DIAS CPU UNIT CP 733 17.2 Mounting To mount the CPU unit, a DIN rail is required. The DIN rail must establish a conductive connection with the back wall of the control cabinet. The individual S-DIAS modules are mounted on the DIN rail as a block and secured with latches. The functional ground con- nection from the module to the DIN rail is made via the grounding clamp on the back of the S-DIAS modules.
  • Page 52 CP 733 S-DIAS CPU UNIT CAUTION It must be noted that the heat dissipated from the ventilation slots (de- pending on the ambient temperature) can reach up to 70 °C. Il est à noter que la chaleur dissipée par les fentes d'aération (en fonc- tion de la température ambiante) peut atteindre jusqu'à...

  • Page 53: Dismounting

    S-DIAS CPU UNIT CP 733 WARNING Risk of burn injury! At the maximum permissible ambient temperature, the outer tempera- ture of the heat sink can reach 85 °C! Risque de brûlures ! A la température ambiante maximale admissible, la température exté- rieure du radiateur peut atteindre 85 °C !
  • Page 54 CP 733 S-DIAS CPU UNIT Page 52 26.07.2023...

  • Page 55: Transport/Storage

    S-DIAS CPU UNIT CP 733 18 Transport/Storage INFORMATION This device contains sensitive electronics. During transport and stor- age, high mechanical stress must therefore be avoided. For storage and transport, the same values for humidity and vibration as for operation must be maintained! Temperature and humidity fluctuations may occur during transport.

  • Page 56: Maintenance

    CP 733 S-DIAS CPU UNIT 20 Maintenance INFORMATION During maintenance as well as servicing, observe the safety instruc- tions from chapter 2 Basic Safety Directives. 20.1 Service This product was constructed for low-maintenance operation. 20.2 Repair INFORMATION In the event of a defect/repair, send the device with a detailed error description to the address listed at the beginning of this document.
  • Page 57 S-DIAS CPU UNIT CP 733 Documentation Changes Change date Affected page(s) Chapter Note 24.06.2020 Added note about EtherCAT Drive 14.07.2020 10 EtherCAT Feature Chapter added Overview 04.11.2020 17 Mounting Expansion functional ground connection 01.07.2021 4.2 Standard Configu- Note for VARAN-Out 2 in table and hint ration 02.02.2022...

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