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Summary of Contents for SIGMATEK CP 212-1
- Page 1 CP 212-1 S-DIAS CPU Module Operating Manual Date of creation: 11.04.2022 Version date: 11.04.2022 Article number: 20-004-212-1E...
- Page 2 (print, photocopy, microfilm or in any other process) without the express permission. We reserve the right to make changes in the content without notice. The SIGMATEK GmbH & Co KG is not responsi- ble for technical or printing errors in the handbook and assumes no responsibility for damages that occur through...
- Page 3 The CP 212-1 processor module is mounted in the control cabinet. With the integrated VARAN manager, the processor module offers the possibility to construct a high- performance VARAN system to operate for example, decentralized I/O modules, drive sys- tems or communication modules.
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Page 4: Table Of Contents
CP 212-1 S-DIAS CPU MODULE Contents Technical Data ................ 4 Performance Data ................. 4 Standard Configuration ..............5 Electrical Requirements ............... 6 1.3.1 Module Supply (Input) ................. 6 1.3.2 S-DIAS Bus Supply (Output) ............... 6 Miscellaneous ................8 Environmental Conditions ............8 Mechanical Dimensions ............ - Page 5 S-DIAS CPU MODULE CP 212-1 Wiring Guidelines ..............20 Shielding ..................20 ESD Protection ................21 Working with and on the CP 212-1 ........22 Process Diagram ..............23 10 Status and Error Messages ..........24 11 Application Exceptions ............32 11.1 SRAM and IRQ routines .............
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Page 6: Technical Data
CP 212-1 S-DIAS CPU MODULE Technical Data Performance Data Processor EDGE-Technology X86 compatible 32-bit data bus Addressable I/O/P modules VARAN bus: 65,280 CAN bus: > 100 S-DIAS bus: 64 Internal I/O Internal cache 32-kbyte L1 Cache 256-Kbyte L2 Cache BIOS... -
Page 7: Standard Configuration
Problems can arise if a control is connected to an IP network, which contains mod- ules that do not run on a SIGMATEK operating system. With such devices, Ethernet packets could be sent to the control with such a high frequency (i.e. broadcasts), that the high interrupt load could cause a real-time runtime error or runtime error. -
Page 8: Electrical Requirements
CP 212-1 S-DIAS CPU MODULE Electrical Requirements 1.3.1 Module Supply (Input) Supply voltage +18-30 V DC, typically +24 V DC UL: Class 2 oder LVLC Current consumption of (+24 V) typically 350 mA maximum 750 mA power supply Limited Voltage/Limited Current... - Page 9 S-DIAS CPU MODULE CP 212-1 11.04.2022 Page 7...
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Page 10: Miscellaneous
CP 212-1 S-DIAS CPU MODULE Miscellaneous Article number 20-004-212-1 Hardware version Operating system Project backup internally on the microSD card Standard UL 508 (E247993) Approbations UL, cUL, CE Environmental Conditions Storage temperature -10 ... +85 °C Environmental temperature 0 ... +50 °C... -
Page 11: Mechanical Dimensions
S-DIAS CPU MODULE CP 212-1 Mechanical Dimensions 11.04.2022 Page 9... - Page 12 CP 212-1 S-DIAS CPU MODULE Connector Layout Page 10 11.04.2022...
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Page 13: Status Displays
S-DIAS CPU MODULE CP 212-1 Status Displays green from activation of the voltage supply until processing of the auto- exec.lsl when the application is running (except when controlled through application differently) BLINKS in the CLI, while processing the autoexec.lsl until the application is... -
Page 14: Connectors
CP 212-1 S-DIAS CPU MODULE Connectors X1: Power Supply Function +24 V supply +24 V supply X2: USB Host 2.0 (Type A) Function +5 V It should be noted that many of the USB devices on the market do not comply with USB specifications;... - Page 15 +3V3 DAT0 DAT1 It is recommended that only storage media provided by SIGMATEK (CompactFlash cards, microSD cards etc.) be used. Order number for the 512-Mbyte EDGE1 microSD card: 12-630-051 The number of read and write actions have a significant influence on the lifespan of the storage media.
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Page 16: Applicable Connectors
S-DIAS CPU MODULE Il est recommandé de n’utiliser que les supports de stockage approuvés par SIGMATEK (compact flash, microSD, etc.). Numéro de commande pour la carte microSD 512 Mo Edge1 est le: 12-630-051 Le nombre de cycles de lecture et d'écriture a l’influence notable sur la durée de vie des supports de stockage. -
Page 17: Label Field
S-DIAS CPU MODULE CP 212-1 Label Field Manufacturer Weidmüller Type MF 10/5 CABUR MC NE WS Weidmüller article number 1854510000 Compatible printer Weidmüller Type Printjet Advanced 230V Weidmüller article number 1324380000 11.04.2022 Page 15... -
Page 18: Strain Relief
CP 212-1 S-DIAS CPU MODULE Strain Relief The VARAN and Ethernet cable must be mounted close to the module (e.g. using a clamp)! No mechanical stress can be applied to the connection! Les câbles VARAN et Ethernet doit être fixé à proximité du module (par exemple avec une pince)! La connexion elle-même doit être libre d'une quelconque contrainte mécanique! -
Page 19: Storage Media
Il est recommandé d’utiliser uniquement les supports de stockage fournis par SIGMATEK (Cartes CompactFlash, cartes microSD, etc). Le nombre de lectures et d'écritures ont un effet significatif sur la durée de vie du support de stockage. -
Page 20: Can Bus Setup
CP 212-1 S-DIAS CPU MODULE CAN Bus Setup This section explains how to correctly configure the CAN bus. The following parameters must first be set: Station number and data transfer rate. CAN Bus Station Number Each CAN bus station is assigned its own station number. With this station number, data can be exchanged with other stations connected to the bus. -
Page 21: Can Bus Termination
In a CAN bus system, both end modules must be terminated. This is necessary to avoid transmission errors caused by reflections in the line. If the CP 212-1 processor module is an end module, it can be terminated by placing a 150 Ω resistor between CAN-A (Low) and CAN-B (High). -
Page 22: Wiring Guidelines
CP 212-1 S-DIAS CPU MODULE Wiring Guidelines The input filters, which suppress noise signals, allow operation in harsh environmental conditions. A careful wiring method is also recommended to ensure error-free function. The following guidelines should be observed: • Avoid parallel connections between input lines and load-bearing circuits. -
Page 23: Esd Protection
CP 212-1 ESD Protection Before any device is connected to or disconnected from the CP 212-1, the potential with ground must be equalized (by touching the control cabinet or ground terminal). Electrostatic loads (through clothing and shoes) can thereby be dissipated. -
Page 24: Working With And On The Cp 212-1
CP 212-1 S-DIAS CPU MODULE Working with and on the CP 212-1 • The applicable operating / safety guidelines for personal safety must be observed. • During installation / initial start-up / maintenance of the product, appropriate ESD protec- tion measures must be taken. -
Page 25: Process Diagram
S-DIAS CPU MODULE CP 212-1 Process Diagram 11.04.2022 Page 23... -
Page 26: Status And Error Messages
CP 212-1 S-DIAS CPU MODULE 10 Status and Error Messages Status and error messages are shown in the status test of the LASAL CLASS software. If the CPU has a status display, the status or error number is also show here as well. POINT- ER or CHKSUM messages can also be shown on the terminal screen. - Page 27 S-DIAS CPU MODULE CP 212-1 WATCHDOG The program was interrupted via the Possible Causes: watchdog logic. User program interrupts blocked over a longer period of time (STI command forgotten) Programming error in a hardware interrupt. INB, OUTB, INW, OUTW instructions used incorrectly.
- Page 28 CP 212-1 S-DIAS CPU MODULE CPU STOP The CPU was stopped by the PG soft- ware (F6 HALT in status test). INT ERROR The CPU has triggered a false interrupt Causes: and stopped the user program or has A nonexistent operating system was encountered an unknown instruction used.
- Page 29 S-DIAS CPU MODULE CP 212-1 OP PROG The operating system is current- ly being reprogrammed. OP INSTALLED The operating system has been reinstalled. OS TOO LONG The operating system cannot be loaded; too little memory. NO OPERATING SYSTEM Boot loader message.
- Page 30 CP 212-1 S-DIAS CPU MODULE VARAN ERROR A required VARAN client was Possible causes: disconnected or communication damaged wiring error has occurred. The program was stopped. missing power supply for decentralized modules Solution: Read log file analyze error tree APPL-LOAD-ERROR An error has occurred while loading the application.
- Page 31 S-DIAS CPU MODULE CP 212-1 BACKGROUND RUNTIME The total time for all background objects exceed the maximum time; the time can be configured using two system variables: BTRuntime: Remaining time SWBTRuntime: Preset value for runtime counter C-DIAS ERROR Cause: A connection error with a C-DIAS module has occurred.
- Page 32 CP 212-1 S-DIAS CPU MODULE C_UNKNOWN_CID An unknown object from a stand- alone or embedded object, or an unknown base class was detected. C_UNKNOWN_CONSTR The operating system class cannot be created; the operating system is probably wrong. C_UNKNOWN_OBJECT Indicates an unknown object in an interpreter program;...
- Page 33 S-DIAS CPU MODULE CP 212-1 LSL SAVE LSL LOAD CONTINUE PRERUN The application is started. PRERESET The application is ended. CONNECTION BREAK 11.04.2022 Page 31...
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Page 34: Application Exceptions
CP 212-1 S-DIAS CPU MODULE 11 Application Exceptions 11.1 SRAM and IRQ routines Writing remnant data during interrupt routines is not allowed and leads to a system crash. 11.2 SRAM and Consistency of Changed Data If more than 32 different sectors are changed (512 bytes each) shortly before shutting down the voltage supply while the user program is writing to the microSD card, a partial loss of remnant data could occur. -
Page 35: Note On Sram Behavior
S-DIAS CPU MODULE CP 212-1 12 Note on SRAM Behavior Because the SRAM (remnant memory) is emulated via the microSD card, there are two different mechanisms for saving SRAM data to the microSD card: 1. Cyclic writing when data is changed (default) 2. -
Page 36: Mounting
CP 212-1 S-DIAS CPU MODULE 13 Mounting The S-DIAS modules are designed for installation into the control cabinet. To mount the modules a DIN-rail is required. The DIN rail must establish a conductive connection with the back wall of the control cabinet. The individual S-DIAS modules are mounted on the DIN rail as a block and secured with latches. - Page 37 S-DIAS CPU MODULE CP 212-1 Recommended minimum distances of the S-DIAS modules to the surrounding components or control cabinet wall: a, b, c … distances in mm (inches) 11.04.2022 Page 35...
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Page 38: Recommended Shielding For Varan
It is recommended to avoid placing VARAN bus lines parallel to power cables whenever possible. SIGMATEK recommends the use of CAT5e industrial Ethernet bus cables. An S-FTP cable should be used for the shielding. -
Page 39: Wiring From The Control Cabinet To An External Varan Component
S-DIAS CPU MODULE CP 212-1 14.1 Wiring from the Control Cabinet to an External VARAN Component If the Ethernet lines are connected from a VARAN component to a VARAN node located outside the control cabinet, the shielding should be placed at the entry point to the control cabinet housing. -
Page 40: Wiring Outside Of The Control Cabinet
CP 212-1 S-DIAS CPU MODULE 14.2 Wiring Outside of the Control Cabinet If a VARAN bus line must be connected outside of the control cabinet only, no additional shield support is required. A requirement therefore, is that only IP67 modules and connect- ors can be used outside the control cabinet. -
Page 41: Shielding For Wiring Within The Control Cabinet
S-DIAS CPU MODULE CP 212-1 14.3 Shielding for Wiring Within the Control Cabinet Sources of strong electromagnetic noise located within the control cabinet (drives, Trans- formers, etc.) can induce interference in a VARAN bus line. Spike voltages are dissipated over the metallic housing of a RJ45 connector. Noise is conducted through the control cabi- net housing without further action from the electronic components. -
Page 42: Connecting Noise Generating Components
CP 212-1 S-DIAS CPU MODULE 14.4 Connecting Noise Generating Components With the connection of power components that generate strong electromagnetic interfer- ence, it is also critical to ensure correct shielding. The shielding should be placed before a power element (or group of power elements). -
Page 43: Shielding Between Two Control Cabinets
S-DIAS CPU MODULE CP 212-1 14.5 Shielding Between Two Control Cabinets If two control cabinets must be connected over a VARAN bus, it is recommended that the shielding be located at the entry points of both cabinets. Noise can be thereby prevented from reaching the electronics within the control cabinet. - Page 44 CP 212-1 S-DIAS CPU MODULE Documentation Changes Change Affected Chapter Note date page(s) Page 42 11.04.2022...
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