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SIGMATEK CP 313 Operating Manual

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CP 313
S-DIAS CPU Module
Operating Manual
Date of creation: 24.10.2019
Version date: 29.05.2020
Article number: 20-004-313-E

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  • Page 1 CP 313 S-DIAS CPU Module Operating Manual Date of creation: 24.10.2019 Version date: 29.05.2020 Article number: 20-004-313-E...
  • Page 2 (print, photocopy, microfilm or in any other process) without express permission. We reserve the right to make changes in the content without notice. SIGMATEK GmbH & Co KG is not responsible for technical or printing errors in this handbook and assumes no responsibility for damages that occur through its...
  • Page 3 1 microSD 1 USB Host 1 CAN The S-DIAS CP 313 CPU module is a high-performance processor unit for the S-DIAS I/O modules. Through the various interfaces, such as Ethernet, EtherCAT, VARAN, CAN bus, USB and an exchangeable microSD card, this module can be used for a variety of applications.

  • Page 4: Table Of Contents

    CP 313 S-DIAS CPU MODULE Contents Introduction ................5 Target Group/Purpose of this Manual ........5 Important Reference Documentation ......... 5 Contents of Delivery ..............5 Basic Safety Guidelines ............6 Symbols Used ................6 Disclaimer ..................7 General Safety Guidelines ............8 Norms and Guidelines ............
  • Page 5 S-DIAS CPU MODULE CP 313 Connector Layout ..............16 Status LEDs Interface Part ............17 Status LEDs Supply Part ............18 Connectors .................. 19 Applicable Connector Cables ............ 22 Applicable Connectors ............... 23 Label Field ................... 24 CAN Bus Setup ..............25 CAN Bus Station Number ............
  • Page 6 Cabinet ..................45 14.4 Connecting Noise Generating Components ......46 14.5 Shielding Between Two Control Cabinets ....... 47 15 Working with and on the CP 313 ..........48 16 Transport/Storage ..............48 17 Mounting .................49 18 Maintenance ................51 18.1 Service ..................51 18.2...

  • Page 7: Introduction

    S-DIAS CPU MODULE CP 313 Introduction Target Group/Purpose of this Manual This manual contains all information required for operating the CP 313. This manual is intended for: • Project planners • Technicians • Commissioning engineers • Machine operators • Maintenance/test technicians General knowledge of automation technology is required.

  • Page 8: Basic Safety Guidelines

    CP 313 S-DIAS CPU MODULE Basic Safety Guidelines Symbols Used The following symbols are used in the operator documentation for warning and danger messages, as well as informational notes: DANGER Identifies an immediate danger with high risk, which will lead to immediate death or serious injury if not avoided.

  • Page 9: Disclaimer

    Please thoroughly read the corresponding data sheets, operating instructions and this system handbook before handling a product. SIGMATEK GmbH & Co KG is not liable for damages caused through non-compliance with these instructions or applicable regulations. The general and special safety instructions described in the following sections, as well as technical regulations, must therefore be observed.

  • Page 10: General Safety Guidelines

    Maintain this manual in readable condition and keep it accessible for reference. Operate the unit with devices and accessories approved by SIGMATEK only. Handle the device with care and do not drop or let fall.

  • Page 11: Norms And Guidelines

    Guidelines The panel was constructed in compliance with European Union guidelines. 3.1.1 EU Declaration of Conformity EU Declaration of Conformity The product CP 313 conforms to the following European guidelines: • 2014/35/EU Low-voltage guideline • 2014/30/EU “Electromagnetic Compatibility” (EMC guideline) •...

  • Page 12: Technical Data

    CP 313 S-DIAS CPU MODULE Technical Data Performance Data Processor EDGE2-Technology Dual Core Processor cores Internal cache 32-kbyte L1 Instruction Cache 32-kbyte L1 Data Cache 512-Kbyte L2 Cache Addressable I/O/P module VARAN Bus: 65.280 CAN participants: > 110 S-DIAS bus: 64...

  • Page 13: Standard Configuration

    Baud rate: 01 = 500 kBaud Problems can arise if a control is connected to an IP network, which contains modules that are not running with a SIGMATEK operating system. With such devices, Ethernet packets could be sent to the control with such a high frequency (i.e.

  • Page 14: Electrical Requirements

    CP 313 S-DIAS CPU MODULE Electrical Requirements 4.3.1 Module Supply (Input) Supply voltage +18-30 V DC (SELV/PELV), typically +24 V DC UL: Class 2 or LVLC Current consumption of +24 V maximum 2.75 A supply voltage Limited Voltage/Limited Current The current consumption is dependent on the connected load When loading the internal capacitors, power consumption may be increased for a short time (in the microsecond range).
  • Page 15 S-DIAS CPU MODULE CP 313 29.05.2020 Page 13...

  • Page 16: Miscellaneous

    CP 313 S-DIAS CPU MODULE Miscellaneous Article number 20-004-313 Hardware version Operating system Salamander Project backup internally on the microSD card Approvals CE, UL in preparation Environmental Conditions Storage temperature -20 ... +85 °C ambient temperature 0 ... +55 °C...

  • Page 17: Mechanical Dimensions

    S-DIAS CPU MODULE CP 313 Mechanical Dimensions 29.05.2020 Page 15...

  • Page 18: Connector Layout

    CP 313 S-DIAS CPU MODULE Connector Layout The GND supply (X3: Pin 2 and Pin 3) is internally bridged. Only one GND pin (pin 2 or pin 3) is required to power the module. The bridged connections may be used for further looping of the +24 V supply and the GND supply.

  • Page 19: Status Leds Interface Part

    S-DIAS CPU MODULE CP 313 Status LEDs Interface Part green from activation of the voltage supply until processing of the autoexec.lsl when the application is running (except when controlled differently via the application ) BLINKS In the CLI, while processing the autoexec.lsl until the application is...

  • Page 20: Status Leds Supply Part

    CP 313 S-DIAS CPU MODULE Status LEDs Supply Part Module Status CPU is in RESET status Battery Low Battery is empty BLINKS data is being exchanged CAN active yellow DC OK green module is supplied with a voltage > 18 V Page 18 29.05.2020...

  • Page 21: Connectors

    S-DIAS CPU MODULE CP 313 Connectors X1: USB Host 2.0 (Type A) Function +5 V It should be noted that many of the USB devices on the market do not comply with USB specifications; this can lead to device malfunctions. It is also possible that these devices will not be detected at the USB port or function correctly.
  • Page 22 CP 313 S-DIAS CPU MODULE X4 USB 2.0 (Type Mini B) (can be used with OTG cable as USB host, otherwise USB Device for service purposes) Function +5 V X5: VARAN-Out (Industrial Mini I/O) Function TX/RX+ Tx/Rx- Rx/Tx+ n.c. Rx/Tx- n.c.
  • Page 23 Size Order number 512-Mbyte 12-630-055 It is recommended that only storage media provided by SIGMATEK be used. The number of read and write actions have a significant influence on the lifespan of the storage media. The microSD card is not intended as an exchangeable medium and should therefore be removed from the card holder for maintenance purposed only.

  • Page 24: Applicable Connector Cables

    CP 313 S-DIAS CPU MODULE Applicable Connector Cables VARAN/Ethernet/EtherCAT Cable type Length Article number RJ45 on industrial Mini I/O Type 1, drag chain capable 0.5 m 16-911-005 16-911-010 1.5 m 16-911-015 16-911-020 16-911-030 16-911-050 10 m 16-911-100 20 m 16-911-200...

  • Page 25: Applicable Connectors

    S-DIAS CPU MODULE CP 313 Applicable Connectors Connectors: X1: USB 2.0 (Type A) (not included in delivery) X2, X3: Connectors with spring terminals (included in delivery) The spring terminals are suited for the connection of ultrasonically compacted (ultrasonically welded) wires.

  • Page 26: Label Field

    CP 313 S-DIAS CPU MODULE Label Field Manufacturer Weidmüller Type MF 10/5 CABUR MC NE WS Article number Weidmüller 1854510000 Compatible printer Weidmüller Type Printjet Advanced 230V Article number Weidmüller 1324380000 Page 24 29.05.2020...

  • Page 27: Can Bus Setup

    S-DIAS CPU MODULE CP 313 CAN Bus Setup This section explains how to correctly configure the CAN bus. The following parameters must first be set: Station number and transmission speed. CAN Bus Station Number Each CAN bus station is assigned its own station number. With this station number, data can be exchanged with other stations connected to the bus.

  • Page 28: Can Bus Termination

    CP 313 S-DIAS CPU MODULE CAN Bus Termination In a CAN bus system, a line termination must be installed in both end modules. This is necessary to avoid transmission errors caused by reflections in the line. It can be terminated by placing a 120 Ω resistor between CAN A (LOW) and CAN B (HIGH).

  • Page 29: Buffer Battery

    The exchangeable buffer battery ensures that programs and data in the expanded memory (SRAM) as well the clock time (RTC) of the CPU module (e.g. CP 313) are preserved in the absence of a supply voltage. A lithium battery is installed at the manufacturer.

  • Page 30: Wiring

    CP 313 S-DIAS CPU MODULE Wiring Wiring Example Page 28 29.05.2020...

  • Page 31: Note

    S-DIAS CPU MODULE CP 313 Note The input filters, which suppress noise signals, allow operation in harsh environmental conditions. A careful wiring method is also recommended to ensure error-free function. The following guidelines should be observed: • Avoid parallel connections between input lines and load-bearing circuits.

  • Page 32: Shielding

    ESD Protection Before any device is connected to or disconnected from the CP 313, the potential with ground must be equalized (by touching the control cabinet or ground terminal). Electrostatic loads (through clothing and shoes) can thereby be dissipated.

  • Page 33: Process Diagram

    S-DIAS CPU MODULE CP 313 10 Process Diagram 29.05.2020 Page 31...

  • Page 34: Status And Error Messages

    CP 313 S-DIAS CPU MODULE 11 Status and Error Messages Status and error messages are displayed in the LASAL CLASS software status test. Number Message Definition Cause/solution RUN RAM Info… The user program is currently running in RAM. The display is not affected.
  • Page 35 S-DIAS CPU MODULE CP 313 WATCHDOG The program was interrupted via the Possible Causes: watchdog logic. User program interrupts blocked over a longer period of time (STI command forgotten) Programming error in a hardware interrupt. INB, OUTB, INW, OUTW instructions used incorrectly.
  • Page 36 CP 313 S-DIAS CPU MODULE PROG MEMO Info… The CPU is currently programming the memory module. STOP BRKPT Info… The CPU was stopped by a breakpoint in the program. CPU STOP Info… stopped programming software. INT ERROR The CPU has triggered a false interrupt...
  • Page 37 Info… operating system been reinstalled. OS TOO LONG The operating system cannot be loaded; Restart, report error to SIGMATEK. too little memory. NO OPERATING Boot loader message. Restart, report error to SIGMATEK. SYSTEM No operating system found in RAM. SEARCH FOR OS The boot loader is searching for the Restart, report error to SIGMATEK.
  • Page 38 An error has occurred during a floating- ERROR point operation. DIAS-RISC-ERROR Error from the Intelligent DIAS Master. Restart, report error to SIGMATEK. INTERNAL ERROR An internal error has occurred, all Restart, report error to SIGMATEK. applications are stopped. FILE ERROR An error has occurred during a file operation.
  • Page 39 S-DIAS CPU MODULE CP 313 C-DIAS ERROR 70 .. A connection error with a C-DIAS Cause: module has occurred. The cause of the error is documented in the log file Solution: This depends on the cause S-DIAS ERROR A connection error with an S-DIAS Possible Causes: module has occurred.
  • Page 40 CP 313 S-DIAS CPU MODULE C_UNKNOWN_CONSTR The operating system class cannot be created; operating system probably wrong. C_UNKNOWN_OBJECT Indicates an unknown object in an interpreter program; more DCC080 object. C_UNKNOWN_CHNL The hardware module number is greater than 60. C_WRONG_CONNECT No connection to the required channels.
  • Page 41 S-DIAS CPU MODULE CP 313 PRERUN The application is started. PRERESET The application is ended. CONNECTION BREAK 29.05.2020 Page 39...

  • Page 42: Application Exceptions

    CP 313 S-DIAS CPU MODULE 12 Application Exceptions 12.1 The File System does not Support Safe Writing through SRAM If files are created, modified or written from the user program on the microSD card, these files must always be created with a fixed maximum size. Since changes in size and the simultaneous shutdown of the voltage supply can corrupt the file system, a later change in the file size is not allowed.

  • Page 43: Strain Relief

    S-DIAS CPU MODULE CP 313 13 Strain Relief The shielded data cable must be mounted close to the module (e.g. using a clamp)! No mechanical stress can be applied to the connection! Le câble de données blindé doit être fixé à proximité du module (par exemple avec une pince)! La connexion elle-même doit être libre d'une quelconque contrainte...

  • Page 44: Recommended Shielding

    It is recommended to avoid placing VARAN bus lines parallel to power cables whenever possible. SIGMATEK recommends the use of CAT5e industrial Ethernet bus cables. An S-FTP cable should be used for the shielding.

  • Page 45: Wiring From The Control Cabinet To An External Component

    S-DIAS CPU MODULE CP 313 14.1 Wiring from the Control Cabinet to an External Component If the Ethernet lines are connected from a component to a node located outside the control cabinet, the shielding should be placed at the entry point of the control cabinet housing. All noise can then be deflected from the electronic components before reaching the module.

  • Page 46: Wiring Outside Of The Control Cabinet

    CP 313 S-DIAS CPU MODULE 14.2 Wiring Outside of the Control Cabinet If a bus line must be connected outside of the control cabinet only, no additional shield support is required. A requirement therefore, is that only IP67 modules and connectors can be used outside the control cabinet.

  • Page 47: Interference Sourcesshielding For Wiring Within The Control Cabinet

    S-DIAS CPU MODULE CP 313 14.3 Interference SourcesShielding for Wiring Within the Control Cabinet Sources of strong electromagnetic noise located within the control cabinet (drives, Transformers, etc.) can induce interference in a bus line. Spike voltages are deflected over the metallic housing of a RJ45 connector. Noise is conducted through the control cabinet housing without further action from the electronic components.

  • Page 48: Connecting Noise Generating Components

    CP 313 S-DIAS CPU MODULE 14.4 Connecting Noise Generating Components With the connection of power components that generate strong electromagnetic interference, it is also critical to ensure correct shielding. The shielding should be placed before a power element (or group of power elements).

  • Page 49: Shielding Between Two Control Cabinets

    S-DIAS CPU MODULE CP 313 14.5 Shielding Between Two Control Cabinets If two control cabinets must be connected over a bus, it is recommended that the shielding be located at the entry points of both cabinets. Noise can be thereby prevented from reaching the electronics within the control cabinet.

  • Page 50: Working With And On The Cp 313

    CP 313 S-DIAS CPU MODULE 15 Working with and on the CP 313 • During installation / initial start-up / maintenance of the product, appropriate ESD protection measures must be taken (For example: the employees must ground themselves before working with and on the product.) 16 Transport/Storage This device contains sensitive electronics.

  • Page 51: Mounting

    S-DIAS CPU MODULE CP 313 17 Mounting The S-DIAS modules are designed for installation into the control cabinet. To mount the modules a DIN-rail is required. The DIN rail must establish a conductive connection with the back wall of the control cabinet. The individual S-DIAS modules are mounted on the DIN rail as a block and secured with latches.
  • Page 52 CP 313 S-DIAS CPU MODULE Recommended minimum distances of the S-DIAS modules to the surrounding components or control cabinet wall: a, b, c … distances in mm (inches) Page 50 29.05.2020...

  • Page 53: Maintenance

    S-DIAS CPU MODULE CP 313 18 Maintenance WARNING During maintenance as well as servicing, observe the safety instructions from chapter 2. 18.1 Service This product was constructed for low-maintenance operation. 18.2 Repair When sent for repair, the panel should be transported in the original packaging if possible.

  • Page 54: Disposal

    CP 313 S-DIAS CPU MODULE 19 Disposal When disposing of the panel, the national electronic scrap regulation must be observed. The panel cannot be discarded with domestic waste. Page 52 29.05.2020...
  • Page 55 S-DIAS CPU MODULE CP 313 Documentation Changes Change Affected Chapter Note date page(s) 26.11.2019 4.3.2 S-DIAS Bus Supply 24 V added (Output) 05.12.2019 14 Recommended Shielding General update 28.01.2020 TÜV conformity 09.03.2020 Documentation EtherCAT Drive Controller 29.05.2020 6.1 Status LEDs Interface...
  • Page 56 CP 313 S-DIAS CPU MODULE Page 54 29.05.2020...

This manual is also suitable for:

20-004-313Cp 313-1

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