SIGMATEK CCP 621 Manual
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SIGMATEK CCP 621 Manual

C-dias processor module
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CCP 621
C-DIAS Processor Module
Date of creation: 26.11.2013
Version date: 27.03.2020
Article number: 13-104-621-E

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Summary of Contents for SIGMATEK CCP 621

  • Page 1 CCP 621 C-DIAS Processor Module Date of creation: 26.11.2013 Version date: 27.03.2020 Article number: 13-104-621-E...
  • Page 2 (print, photocopy, microfilm or in any other process) without the express permission. We reserve the right to make changes in the content without notice. The SIGMATEK GmbH & Co KG is not responsi- ble for technical or printing errors in the handbook and assumes no responsibility for damages that occur through...
  • Page 3 VARAN system to operate for example, decentralized I/O modules, drive sys- tems or communication modules. Compatibility Completely PC-compatible. The CCP 621 works with standard PC BIOS; no SIGMATEK- specific BIOS is therefore needed. LASAL is provided as the operating system. 27.03.2020...

  • Page 4: Table Of Contents

    CCP 621 C-DIAS PROSESSOR MODULE Contents Technical Data ................ 5 Performance Data ................. 5 Electrical Requirements ............... 6 Standard Configuration ..............6 Miscellaneous ................7 Environmental Conditions ............7 Mechanical Dimensions ............8 Mounting position ..............9 Connector Layout ..............10 Applicable Connectors ...............
  • Page 5 11.3 ESD Protection ................24 11.4 Mounting ..................25 12 Working With and On the CCP 621 ........25 13 Process Diagram ..............26 14 System Boot Checkpoints ............ 27 15 Status and Error Messages ..........28 16 Application Exceptions ............36 16.1...
  • Page 6 CCP 621 C-DIAS PROSESSOR MODULE 18.3 Shielding for Wiring Within the Control Cabinet ..... 41 18.4 Connecting Noise Generating Components ......42 18.5 Shielding Between Two Control Cabinets ....... 43 Page 4 27.03.2020...

  • Page 7: Technical Data

    C-DIAS PROCESSOR MODULE CCP 621 Technical Data Performance Data Processor EDGE Technology X86 compatible 32-bit data bus Clock frequency 800 MHz Addressable I/O/P modules VARAN bus: 65,280 CAN bus: 32 C-DIAS bus: 8 Internal I/O Internal cache 32-kbyte L1 Cache...

  • Page 8: Electrical Requirements

    Problems can arise if a control is connected to an IP network, which contains mod- ules that do not run on a SIGMATEK operating system. With such devices, Ethernet packets could be sent to the control with such a high frequency (i.e. broadcasts), that the high interrupt load could cause a real-time runtime error or runtime error.

  • Page 9: Miscellaneous

    C-DIAS PROCESSOR MODULE CCP 621 Miscellaneous Article number 12-104-621 Hardware version Project back-up internally on the microSD card Standard UL 508 (E247993) Approbations cUL, UL Environmental Conditions Storage temperature -10 ... +85 °C Environmental temperature 0 ... +45 °C Humidity...

  • Page 10: Mechanical Dimensions

    CCP 621 C-DIAS PROSESSOR MODULE Mechanical Dimensions Page 8 27.03.2020...

  • Page 11: Mounting Position

    C-DIAS PROCESSOR MODULE CCP 621 Mounting position To ensure optimal cooling of the module, the CCP 621 must be mounted as shown (stand- ing). For an angled mounting position, forced convection (cooling fan) must be used. Bottom 27.03.2020 Page 9...

  • Page 12: Connector Layout

    CCP 621 C-DIAS PROSESSOR MODULE Connector Layout Page 10 27.03.2020...
  • Page 13 C-DIAS PROCESSOR MODULE CCP 621 X1: USB Host 2.0 Function +5 V It should be noted that many of the USB devices on the market do not comply with USB specifications; this can lead to device malfunctions. It is also possible that these devices will not be detected at the USB port or function correctly.
  • Page 14 CCP 621 C-DIAS PROSESSOR MODULE X4: CAN Bus Function CAN A (CAN LOW) CAN B (High) CAN A (CAN LOW) CAN B (High) n.c. X5: S-DVI (26-pin HD-D-Sub) Function Function DVI1+ Shielded DVI1 Shielded DVI2+ Shielded DVI2 Shielded DVI3+ Shielded...

  • Page 15: Applicable Connectors

    +3V3 DAT0 DAT1 It is recommended that only storage media provided by SIGMATEK (CompactFlash cards, microSD cards etc.) be used. Order number for the 512-Mbyte EDGE microSD card: 12-630-051 The number of read and write actions have a significant influence on the lifespan of the storage media.
  • Page 16 2-pin Phoenix plug with screw terminal technology MC 1.5/ 2-ST-3.5 2-pin Phoenix plug with spring terminal FK-MCP 1.5/ 2-ST-3.5 The complete C-DIAS CKL 031 connector set with spring terminals is available from SIGMATEK under the article number 12-600-017. S-DVI Cable 0.3 m Art.No.: 05-950-003...

  • Page 17: Exchanging The Microsd Card

    C-DIAS PROCESSOR MODULE CCP 621 Exchanging the microSD Card The microSD card is located under the LED cover. To exchange the microSD card, carefully lift the LED cover. The microSD card is located on the left side and can be disengaged by lightly pressing on the card itself.

  • Page 18: Status Displays

    CCP 621 C-DIAS PROSESSOR MODULE Status Displays Ethernet Color Description ACTIVE Yellow Lights when data is exchanged over Ethernet Link Green Lights when the connection between the two PHYs is established VARAN Color Description ACTIVE Yellow Lights when data is exchanged over the VARAN bus...

  • Page 19: Display

    C-DIAS PROCESSOR MODULE CCP 621 Display The CCP 621 processor module has a 2-digit decimal display (7-segment display) for the following functions: • When configuring the processor module, the parameters are shown in the display. • If an error occurs while running the program or no valid user program is found, the dis- play shows an error message.

  • Page 20: Can Bus Setup

    CCP 621 C-DIAS PROSESSOR MODULE CAN Bus Setup This section explains how to correctly configure the CAN bus. The following parameters must first be set: Station number and data transfer rate. CAN Bus Station Number Each CAN bus station is assigned its own station number. With this station number, data can be exchanged with other stations connected to the bus.

  • Page 21: Configuration Of The Process Module

    C-DIAS PROCESSOR MODULE CCP 621 Configuration of the Process Module 27.03.2020 Page 19...
  • Page 22 CCP 621 C-DIAS PROSESSOR MODULE To enter the mode for setting changes, press and hold the SET button while the C-IPC is booting. When the following appears in the display: The SET button can be released. After releasing the SET button, the first menu appears in the display.
  • Page 23 C-DIAS PROCESSOR MODULE CCP 621 ... CAN PLC station 00 – 30 ... Station number C2 ... CAN PLC baud rate 00 ... 615,000 01 … 500,000 02 … 250,000 03 … 125,000 04 … 100,000 05 … 50,000 06 … 20,000 07 …...

  • Page 24: Can Bus Termination

    In a CAN bus system, both end modules must be terminated. This is necessary to avoid transmission errors caused by reflections in the line. If the CCP 621 processor module is an end module, it can be terminated by placing a 150-Ohm resistor between CAN-A (Low) and CAN-B (High).

  • Page 25: Wiring And Mounting Instructions

    11 Wiring and Mounting Instructions 11.1 Ground The CCP 621 must be connected to earth over the mounting on the back wall of the control cabinet or over the earth terminal provided (C-DIAS module carrier). It is important to create a low-ohm ground connection, only then can error-free operation be guaranteed.

  • Page 26: Shielding

    11.3 ESD Protection Before any device is connected to or disconnected from the CCP 621, the potential with ground must be equalized (by touching the control cabinet or earth terminal). This will allow the dissipation of electrostatic loads (caused by clothing/shoes).

  • Page 27: Mounting

    C-DIAS PROCESSOR MODULE CCP 621 11.4 Mounting 12 Working With and On the CCP 621 • The applicable operating / safety guidelines for personal safety must be observed. • During installation / initial start-up / maintenance of the product, appropriate ESD pro- tection measures must be taken.

  • Page 28: Process Diagram

    CCP 621 C-DIAS PROSESSOR MODULE 13 Process Diagram Page 26 27.03.2020...

  • Page 29: System Boot Checkpoints

    C-DIAS PROCESSOR MODULE CCP 621 14 System Boot Checkpoints The checkpoints are shown on the 7-segment display before the LASAL CLASS software status and error messages. Since this involves checkpoints, it should be interpreted as errors when the system stops at a checkpoint.

  • Page 30: Status And Error Messages

    CCP 621 C-DIAS PROSESSOR MODULE 15 Status and Error Messages Status an error messages are displayed in the LASAL CLASS software status test. If the CPU has a status display, the status or error number is also show here as well. POINTER or CHKSUM messages can also be shown on the terminal screen.
  • Page 31 C-DIAS PROCESSOR MODULE CCP 621 WATCHDOG The program was interrupted via the Possible Causes: watchdog logic. User program interrupts blocked over a longer period of time (STI command forgotten) Programming error in a hardware interrupt. INB, OUTB, INW, OUTW instruc- tions used incorrectly.
  • Page 32 CCP 621 C-DIAS PROSESSOR MODULE STOP BRKPT The CPU was stopped by a breakpoint in the program. CPU STOP The CPU was stopped by the PG soft- ware (F6 HALT in status test). INT ERROR The CPU has triggered a false interrupt...
  • Page 33 C-DIAS PROCESSOR MODULE CCP 621 DIAS ERROR While accessing a DIAS module, Possible Causes: an error has occurred. An attempt is made to access a nonexistent DIAS module. DIAS bus error. Solution: Check the DIAS bus Check the termination resistors.
  • Page 34 An error has occurred during a floating-point operation. DIAS-RISC-ERROR Error from the Intelligent DIAS- Master. INTERNAL ERROR An internal error has occurred, all Restart; report error to Sigmatek. applications are stopped. FILE ERROR An error has occurred during a file operation. DEBUG ASSERTION Internal error.
  • Page 35 C-DIAS PROCESSOR MODULE CCP 621 BACKGROUND RUNTIME The total time for all background objects exceed the maximum time; the time can be configured using two system variables: BTRuntime: time remaining SWBTRuntime: pre-selected value for the runtime counter C-DIAS ERROR Cause: A connection error with a C-DIAS module has occurred.
  • Page 36 CCP 621 C-DIAS PROSESSOR MODULE C_RUNRAM The LASAL project was successfully started from RAM. C_RUNROM The LASAL project was successfully started from ROM. C_RUNTIME C_READY The CPU is ready for operation. C_OK The CPU is ready for operation. C_UNKNOWN_CID An unknown object from a stand- alone or embedded object, or an unknown base class was detected.
  • Page 37 C-DIAS PROCESSOR MODULE CCP 621 OP BURN The operating system is burned into the Flash memory OP BURN FAIL An error has occurred while burning the operating system. OP INSTALL The operating system is currently being installed. USV-WAIT The power supply was disconnect- ed;...

  • Page 38: Application Exceptions

    CCP 621 C-DIAS PROSESSOR MODULE 16 Application Exceptions 16.1 SRAM and IRQ routines Writing remnant data during interrupt routines is not allowed and leads to a system crash. 16.2 SRAM and Consistency of Changed Data If more than 32 different sectors are changed (512 bytes each) shortly before shutting down the voltage supply while the user program is writing to the microSD card, this can some- times lead to partial loss of remnant data.

  • Page 39: Note On Sram Behavior

    C-DIAS PROCESSOR MODULE CCP 621 17 Note on SRAM Behavior Because the SRAM (remnant memory) is emulated via the microSD card, there are two different mechanisms for saving SRAM data to the microSD card: 1. Cyclic writing when data is changed (default) 2.

  • Page 40: Recommended Shielding For Varan

    It is recommended to avoid placing VARAN bus lines parallel to power cables whenever possible. SIGMATEK recommends the use of CAT5e industrial Ethernet bus cables. An S-FTP cable should be used for the shielding.

  • Page 41: Wiring From The Control Cabinet To An External Varan Component

    C-DIAS PROCESSOR MODULE CCP 621 18.1 Wiring from the Control Cabinet to an External VARAN component If the Ethernet lines are connected from a VARAN component to a VARAN node located outside the control cabinet, the shielding should be placed at the entry point to the control cabinet housing.

  • Page 42: Wiring Outside Of The Control Cabinet

    CCP 621 C-DIAS PROSESSOR MODULE 18.2 Wiring Outside of the Control Cabinet If a VARAN bus line must be connected outside of the control cabinet only, no additional shield support is required. A requirement therefore, is that only IP67 modules and connect- ors can be used outside the control cabinet.
  • Page 43 C-DIAS PROCESSOR MODULE CCP 621 18.3 Shielding for Wiring Within the Control Cabinet Sources of strong electromagnetic noise located within the control cabinet (drives, Trans- formers, etc.) can induce interference in a VARAN bus line. Spike voltages are dissipated over the metallic housing of a RJ45 connector. Noise is conducted through the control cabi- net housing without further action from the electronic components.
  • Page 44 CCP 621 C-DIAS PROSESSOR MODULE 18.4 Connecting Noise Generating Components With the connection of power components that generate strong electromagnetic interfer- ence, it is also critical to ensure correct shielding. The shielding should be placed before a power element (or group of power elements).
  • Page 45 C-DIAS PROCESSOR MODULE CCP 621 18.5 Shielding Between Two Control Cabinets If two control cabinets must be connected over a VARAN bus, it is recommended that the shielding be located at the entry points of both cabinets. Noise can be thereby prevented from reaching the electronics within the control cabinet.
  • Page 46 CCP 621 C-DIAS PROSESSOR MODULE Documentation Changes Change date Affected Chapter Note page(s) 13.01.2014 1.1 Performance Data Data bus added French notes added 10.04.2014 3.1 Applicable Connectors Added notice in grey box 16.04.2014 7.1 CAN Bus Station Num- Changed text 7.2 Number of CAN Bus...

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