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SIGMATEK CP 733 Technical Manual

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CP 733
S-DIAS CPU Unit
Technical Manual
Date of creation: 06.12.2019
Version date: 06.12.2019
Article number: 20-004-733-E

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Summary of Contents for SIGMATEK CP 733

  • Page 1 CP 733 S-DIAS CPU Unit Technical Manual Date of creation: 06.12.2019 Version date: 06.12.2019 Article number: 20-004-733-E...
  • Page 2 (print, photocopy, microfilm or in any other process) without express permission. We reserve the right to make changes in the content without notice. SIGMATEK GmbH & Co KG is not responsible for technical or printing errors in this handbook and assumes no responsibility for damages that occur through its...
  • Page 3 14 status LEDs directly on the CPU unit provide current CPU status information. A microSD card can be used to store program memory. The CP 733 can be operated with two independent VARAN Managers. The CP 733 does not currently support visualization via VNC, LRM etc. 06.12.2019 Page 1...

  • Page 4: Table Of Contents

    CP 733 S-DIAS CPU UNIT Contents Introduction ................5 Target Group/Purpose of this Manual ........5 Important Reference Documentation ......... 5 Contents of Delivery ..............5 Basic Safety Guidelines ............6 Symbols Used ................6 Disclaimer ..................7 General Safety Guidelines ............8 Residual Risks ................
  • Page 5 S-DIAS CPU UNIT CP 733 Connectors .................. 18 Applicable Connectors ............... 20 Wiring Guidelines ..............21 Ground ..................21 Shielding ..................21 ESD Protection ................21 CAN Bus Setup ..............22 CAN Bus Station Number ............22 Number of CAN Bus Participants ..........22 CAN Bus Data Transfer Rate .............
  • Page 6 CP 733 S-DIAS CPU UNIT 13.5 Shielding Between Two Control Cabinets ....... 34 14 Transport/Storage ..............34 15 Status and Error Messages ...........35 16 Mounting .................42 16.1 Dismounting ................44 17 Maintenance ................45 17.1 Service ..................45 17.2 Repair ................... 45 18 Disposal ..................45...

  • Page 7: Introduction

    S-DIAS CPU UNIT CP 733 Introduction Target Group/Purpose of this Manual This manual contains all information required for operating the CP 733. This manual is intended for: • Project planners • Technicians • Commissioning engineers • Machine operators • Maintenance/test technicians General knowledge of automation technology is required.

  • Page 8: Basic Safety Guidelines

    CP 733 S-DIAS CPU UNIT Basic Safety Guidelines Symbols Used The following symbols are used in the operator documentation for warning and danger messages, as well as informational notes: DANGER Identifies an immediate danger with high risk, which will lead to immediate death or serious injury if not avoided.

  • Page 9: Disclaimer

    Please thoroughly read the corresponding data sheets, operating instruc- tions and this system handbook before handling a product. SIGMATEK GmbH & Co KG is not liable for damages caused through non-compliance with these instructions or applicable regulations. The general and special safety instructions described in the following sec- tions, as well as technical regulations, must therefore be observed.

  • Page 10: General Safety Guidelines

    Maintain this manual in readable condition and keep it accessible for refer- ence. Operate the unit with devices and accessories approved by SIGMATEK only. CAUTION Handle the device with care and do not drop or let fall.

  • Page 11: Residual Risks

    Guidelines The panel was constructed in compliance with European Union guidelines. 3.1.1 EU Declaration of Conformity EU Declaration of Conformity The product CP 733 conforms to the following European guidelines. • 2014/35/EU Low-voltage guideline • 2014/30/EU “Electromagnetic Compatibility” (EMC guideline) •...

  • Page 12: Technical Data

    CP 733 S-DIAS CPU UNIT Technical Data Performance Data Processor Intel Atom E3827 DualCore Processor cores Addressable I/O/P module VARAN Bus: 65.280 CAN-Bus: > 100 S-DIAS bus: 64 Internal program memory 1 Gbyte (12-630-105, included with delivery) (microSD) Internal data memory...

  • Page 13: Standard Configuration

    Baud rate: 01 = 500 kBaud Problems can arise if a control is connected to an IP network, which con- tains devices that are not running with a SIGMATEK operating system. With such devices, Ethernet packets could be sent to the control with such a high frequency (i.e.
  • Page 14 CP 733 S-DIAS CPU UNIT For USA and Canada: The supply must be limited to: a) max. 5 A at voltages from 0-20 V DC, or b) 100 W at voltages from 20-60 V DC. The limiting component (e.g. transformer, power supply or fuse) must be certified by an NRTL (Nationally Recognized Testing Laboratory).

  • Page 15: Temperature Sensor

    S-DIAS CPU UNIT CP 733 Temperature Sensor There are two temperature sensors built into the CPU unit, which can be read via the HW class. In the temperature sensors, the following temperatures cannot be exceeded : Temperature sensor 1 90 °C (environmental temp.

  • Page 16: Miscellaneous

    CP 733 S-DIAS CPU UNIT Miscellaneous Article number 20-004-733 Operating system Salamander Project backup internally on the microSD card Environmental Conditions Storage temperature -20 ... +85 °C Environmental temperature 0 ... +55 °C Maximum processor temperature +110 °C (automatic cut-off)

  • Page 17: Mechanical Dimensions

    S-DIAS CPU UNIT CP 733 Mechanical Dimensions Dimensions 40.2 x 147.7 x 193.6 mm (W x H x D) Mounting screws combination screws ISO7045 (DIN7985) M5x16 - 8.8 - Tx - A2F - Z7 Tightening torque 5 Nm DIN rail in accordance with EN 50022, 35 x 7.5 mm...

  • Page 18: Connector Layout

    CP 733 S-DIAS CPU UNIT Connector Layout Page 16 06.12.2019...
  • Page 19 S-DIAS CPU UNIT CP 733 The connections of the +24 V supply (X2: pin 6 and pin 7) or the GND sup- ply (X2: pin 8 and pin 9 and pin 10) are internally bridged. To supply the module, only one connection to a +24 V pin (pin 6 or pin 7) and a GND pin (pin 8 or pin 9 or pin 10) is required.

  • Page 20: Connectors

    CP 733 S-DIAS CPU UNIT Connectors X1: CAN bus/X2: Supply (10-pin Phoenix RM 3.5) Function CAN A (LOW) → Encoding CAN B (HIGH) CAN A (LOW) CAN B (HIGH) Function +24 V supply +24 V supply X3: USB 3.0 (Type A)
  • Page 21 S-DIAS CPU UNIT CP 733 X4 EtherCAT Master 1 (RJ45) Function X5: Ethernet 10/100 (RJ45) Function n.c. n.c. n.c. n.c. n.c. = do not use X6: VARAN 1 (RJ45) X7 VARAN 2 (RJ45) Function n.c. n.c. n.c. n.c. X8 Battery 06.12.2019...

  • Page 22: Applicable Connectors

    +3V3 DAT0 DAT1 It is recommended that only storage media provided by SIGMATEK (CompactFlash cards, microSD cards etc.) be used. Order number for 1 Gbyte EDGE2 microSD card: 12-630-105 The number of read and write actions have a significant influence on the lifespan of the storage media.

  • Page 23: Wiring Guidelines

    Wiring Guidelines Ground The CP 733 must be connected to ground via the assembly on the control cabinet or over the connection provided. It is important to create a low-ohm ground connection, only then can error-free operation be guaranteed. The ground connection must be made with the maximum cross section and largest (electrical) surface possible.

  • Page 24: Can Bus Setup

    CP 733 S-DIAS CPU UNIT CAN Bus Setup This section explains how to configure a CAN bus correctly. The following parameters must first be set: Station number and data transfer rate. CAN Bus Station Number Each CAN bus station is assigned its own station number. With this station number, data can be exchanged with other stations connected to the bus.

  • Page 25: Can Bus Data Transfer Rate

    S-DIAS CPU UNIT CP 733 CAN Bus Data Transfer Rate Various data transfer rates (baud rates) can be set on the CAN bus. The longer the bus line is, the lower the data transfer rate that must be selected. Value...

  • Page 26: Can Bus Termination

    If the CP 733 processor module is an end module, a terminating resistor is required which in this series, can be activated is the software via the hardware class.

  • Page 27: Buffer Battery

    10 Buffer Battery The exchangeable buffer battery ensures that the clock time (RTC) and SRAM data of the CP 733 is preserved in the absence of a supply voltage. A lithium battery is installed at the manufacturer. After delivery of the CP 733 and storage period of one year, the lifespan of the battery reaches at least 10 years, if it can be assumed that the module is continually in operation (connected to supply voltage).

  • Page 28: Exchanging The Battery

    CP 733 S-DIAS CPU UNIT 11 Exchanging the Battery 11.1 Exchanging the Battery: Option 1 1. Supply the device with +24 V for at least 5 s and keep it powered. 2. Loosen the screws in the battery cover with a TX8 Torx screw driver.

  • Page 29: Exchanging The Battery: 2. Option

    S-DIAS CPU UNIT CP 733 11.2 Exchanging the Battery: Option 2 1. The SRAM data are saved to the microSD card via the CLI command SRAM Save. If the data is not previously saved, the settings in the CPU unit are lost 2.

  • Page 30: Process Diagram

    CP 733 S-DIAS CPU UNIT 12 Process Diagram Page 28 06.12.2019...

  • Page 31: Recommended Shielding

    It is recommended to avoid placing bus lines parallel to power cables whenever possible. SIGMATEK recommends the use of CAT5e industrial Ethernet bus cables. An S-FTP cable should be used for the shielding.

  • Page 32: Wiring From The Control Cabinet To An External Component

    CP 733 S-DIAS CPU UNIT 13.1 Wiring from the Control Cabinet to an External Component If the Ethernet lines are connected from a component to a node located outside the control cabinet, the shielding should be placed at the entry point of the control cabinet housing. All noise can then be deflected from the electronic components before reaching the module.

  • Page 33: Wiring Outside Of The Control Cabinet

    S-DIAS CPU UNIT CP 733 13.2 Wiring Outside of the Control Cabinet If a bus line must be connected outside of the control cabinet only, no additional shield support is required. A requirement therefore, is that only IP67 modules and connectors can be used outside the control cabinet.

  • Page 34: Shielding For Wiring Within The Control Cabinet

    CP 733 S-DIAS CPU UNIT 13.3 Shielding for Wiring Within the Control Cabinet With sources of strong electromagnetic noise with the control cabinet (drives, transformers and similar), noise can be induced in a bus line. Spike voltages are deflected over the me- tallic housing of a RJ45 connector.

  • Page 35: Connecting Noise Generating Components

    S-DIAS CPU UNIT CP 733 13.4 Connecting Noise Generating Components With the connection of power components that generate strong electromagnetic interfer- ence, it is also critical to ensure correct shielding. The shielding should be placed before a power element (or group of power elements).

  • Page 36: Shielding Between Two Control Cabinets

    CP 733 S-DIAS CPU UNIT 13.5 Shielding Between Two Control Cabinets If two control cabinets must be connected over a bus, it is recommended that the shielding be located at the entry points of both cabinets. Noise can be thereby prevented from reach- ing the electronics within the control cabinet.

  • Page 37: Status And Error Messages

    S-DIAS CPU UNIT CP 733 15 Status and Error Messages Status and error messages are shown in the status test of the LASAL CLASS software. Number Message Definition Cause/solution RUN RAM The user program is currently running in Info RAM.
  • Page 38 CP 733 S-DIAS CPU UNIT WATCHDOG The program was interrupted via the Possible Causes: watchdog logic. User program interrupts blocked over a longer period of time (STI command forgotten). Programming error in a hardware interrupt. INB, OUTB, INW, OUTW instruc- tions used incorrectly.
  • Page 39 S-DIAS CPU UNIT CP 733 STOP BRKPT The CPU was stopped by a breakpoint Info in the program. CPU STOP The CPU was stopped by the program- Info ming software. INT ERROR The CPU has triggered a false interrupt Causes:...
  • Page 40 OP INSTALLED The operating system has been rein- Info stalled. OS TOO LONG The operating system cannot be loaded; Restart, report error to SIGMATEK. too little memory. NO OPERATING Boot loader message. Restart, report error to SIGMATEK. SYSTEM No operating system found in RAM.
  • Page 41 An error has occurred during a floating- ERROR point operation. DIAS-RISC-ERROR Error from the Intelligent DIAS Master. Restart, report error to SIGMATEK. INTERNAL ERROR An internal error has occurred, all appli- Restart, report error to SIGMATEK. cations are stopped. FILE ERROR An error has occurred during a file operation.
  • Page 42 CP 733 S-DIAS CPU UNIT This depends on the cause S-DIAS ERROR A connection error with an S-DIAS Possible Causes: module has occurred. Real network does not match the project S-DIAS client is defective Solution: Analyze log file SRAM ERROR...
  • Page 43 S-DIAS CPU UNIT CP 733 C_UNKNOWN_CHNL The hardware module number is greater than 60. C_WRONG_CONNECT No connection to the required channels. C_WRONG_ATTR Wrong server attributes. C_SYNTAX_ERROR Non-specific error. Recompile download all project sections. C_NO_FILE_OPEN An attempt was made to open an un- known table.

  • Page 44: Mounting

    CP 733 S-DIAS CPU UNIT 16 Mounting To mount the CPU unit, a DIN rail is required. The DIN rail must establish a conductive connection with the back wall of the control cabinet. The individual S-DIAS modules are mounted on the DIN rail as a block and secured with latches. The modules must be mount- ed horizontally (module label facing up) with sufficient clearance between the ventilation slots of the S-DIAS module blocks and nearby components and/or the control cabinet wall.
  • Page 45 S-DIAS CPU UNIT CP 733 CAUTION It must be noted that the heat dissipated from the ventilation slots (depend- ing on the ambient temperature) can reach up to 70 °C. Il est à noter que la chaleur dissipée par les fentes d'aération (en fonction de la température ambiante) peut atteindre jusqu'à...

  • Page 46: Dismounting

    CP 733 S-DIAS CPU UNIT Risk of burn injury! At the maximum permissible ambient temperature, the outer temperature of the heat sink can reach 85 °C! Risque de brûlures ! A la température ambiante maximale admissible, la température extérieure du radiateur peut atteindre 85 °C ! 16.1 Dismounting...

  • Page 47: Maintenance

    S-DIAS CPU UNIT CP 733 17 Maintenance WARNING During maintenance as well as servicing, observe the safety instructions from chapter 2. Lors de l'entretien et de la maintenance, respectez les consignes de sécu- rité du chapitre 2. 17.1 Service This product was constructed for low-maintenance operation.
  • Page 48 CP 733 S-DIAS CPU UNIT Documentation Changes Change date Affected page(s) Chapter Note Page 46 06.12.2019...

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