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SIGMATEK S-DIAS AI 084 Instruction Manual

Analog input module
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AI 084
S-DIAS Analog Input Module
Instruction Manual
Date of creation: 27.02.2014
Version date: 22.11.2023
Article number: 20-009-084-E

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Summary of Contents for SIGMATEK S-DIAS AI 084

  • Page 1 AI 084 S-DIAS Analog Input Module Instruction Manual Date of creation: 27.02.2014 Version date: 22.11.2023 Article number: 20-009-084-E...
  • Page 2 (print, photocopy, microfilm or in any other process) without the express permission. We reserve the right to make changes in the content without notice. The SIGMATEK GmbH & Co KG is not responsi- ble for technical or printing errors in the handbook and assumes no responsibility for damages that occur through...
  • Page 3 S-DIAS ANALOG INPUT MODULE AI 084 S-DIAS Analog Input Module AI 084 with 8 current inputs The S-DIAS AI 084 analog input module has eight current inputs with a 16-bit resolution. The module supports the measurement ranges 0-20 mA and 4-20 mA. 22.11.2023...

  • Page 4: Table Of Contents

    AI 084 S-DIAS ANALOG INPUT MODULE Contents Introduction ................5 Target Group/Purpose of this Operating Manual ...... 5 Important Reference Documentation ......... 5 Contents of Delivery ..............5 Basic Safety Directives ............6 Symbols Used ................6 Disclaimer ..................8 General Safety Directives ............
  • Page 5 S-DIAS ANALOG INPUT MODULE AI 084 Status LEDs ................. 18 Applicable Connectors ............... 19 Label Field ................... 20 Wiring ..................21 Wiring Example ................21 Note ....................22 Connecting the Signal Source ........... 22 Connection of a 2-wire Sensor ..........23 Connection of a 3-wire Sensor ..........
  • Page 6 AI 084 S-DIAS ANALOG INPUT MODULE 14 Disposal ..................34 15 Hardware Class AI084 ............35 15.1 General ..................36 15.2 Analog Inputs [1-8] ..............37 15.3 Cable Break Detection and Measurement Values ....38 15.4 Communication Interfaces ............38 Page 4 22.11.2023...

  • Page 7: Introduction

    General knowledge of automation technology is required. Further help and training information, as well as the appropriate accessories can be found on our website www.sigmatek-automation.com. Our support team is happily available to answer your questions. Please see our website for our hotline number and business hours.

  • Page 8: Basic Safety Directives

    AI 084 S-DIAS ANALOG INPUT MODULE Basic Safety Directives Symbols Used The following symbols are used in the operator documentation for warning and danger messages, as well as informational notes: DANGER Danger indicates that death or serious injury will occur, if the speci- fied measures are not taken.
  • Page 9 S-DIAS ANALOG INPUT MODULE AI 084 INFORMATION Information  Provides important information on the product, handling or relevant sections of the documentation, which require atten- tion. 22.11.2023 Page 7...

  • Page 10: Disclaimer

    It does not guarantee properties under the warranty. Please thoroughly read the corresponding documents and this operat- ing manual before handling a product. SIGMATEK GmbH & Co KG is not liable for damages caused through, non-compliance with these instructions or applicable regulations.

  • Page 11: General Safety Directives

    Regarding the requirements for Safety and health connected to the use of machines, the manufacturer must perform a risk assessment in accordance with machine directives 2006/42/EG before introducing a machine to the market. Operate the unit with devices and accessories approved by SIGMATEK only. 22.11.2023 Page 9...

  • Page 12: Software/Training

    AI 084 S-DIAS ANALOG INPUT MODULE CAUTION Handle the device with care and do not drop or let fall. Prevent foreign bodies and fluids from entering the device. The device must not be opened! Manipulez l’appareil avec précaution et ne le laissez pas tomber. Empêchez les corps étrangers et les liquides de pénétrer dans l’appareil.

  • Page 13: Standards And Directives

    • 2011/65/EU “Restricted use of certain hazardous substances in electrical and electronic equipment” (RoHS Directive) The EU Conformity Declarations are provided on the SIGMATEK website. See Products/Downloads or use the search function and the keyword “EU Declaration of Conformity”. 22.11.2023...

  • Page 14: Type Plate

    AI 084 S-DIAS ANALOG INPUT MODULE Type Plate HW: Hardware version SW: Software version Page 12 22.11.2023...

  • Page 15: Technical Data

    S-DIAS ANALOG INPUT MODULE AI 084 Technical Data Analog Current Input Specifications Number of channels Measurement range 0-20 mA 4-20 mA Measurement value 0-20000 4000-20000 An open or shorted input returns -2147483632 in the hardware class. Input type differential Input Current resolution 16-bit (circa 0.3 µA/LSB) Conversion time for all...

  • Page 16: Electrical Requirements

    AI 084 S-DIAS ANALOG INPUT MODULE Electrical Requirements Voltage supply from S-DIAS bus +5 V Current consumption on the typically 50 mA maximum 55 mA S-DIAS bus (+5 V power supply) Voltage supply from S-DIAS bus +24 V Current consumption on the typically 30 mA maximum 35 mA S-DIAS bus...
  • Page 17 S-DIAS ANALOG INPUT MODULE AI 084 22.11.2023 Page 15...

  • Page 18: Miscellaneous

    AI 084 S-DIAS ANALOG INPUT MODULE Miscellaneous Article number 20-009-084 Standard UL 508 (E247993) Approbations UL, cUL, CE, UKCA Environmental Conditions Storage temperature -20 ... +85 °C Environmental temperature 0 ... +60 °C Humidity 0-95 %, non-condensing Operating conditions Pollution degree 2 Indoor use altitude up to 2000 m EMC resistance...

  • Page 19: Mechanical Dimensions

    S-DIAS ANALOG INPUT MODULE AI 084 Mechanical Dimensions 22.11.2023 Page 17...

  • Page 20: Connector Layout

    AI 084 S-DIAS ANALOG INPUT MODULE Connector Layout Status LEDs Module Status green module active no supply available BLINKING (5 Hz) no communication User yellow can be set from the application (e.g. the module LED can be set to blinking through the visuali- zation so that the module is easily found in the control cabinet) BLINKING (2 Hz) BLINKING (4 Hz)

  • Page 21: Applicable Connectors

    S-DIAS ANALOG INPUT MODULE AI 084 Applicable Connectors Connectors: X1-X4: Connectors with spring terminals (included in delivery) The spring terminals are suitable connecting ultrasonically compacted (ultrasonically weld- ed) strands. Connections: Stripping length/Sleeve length: 10 mm Plug-in direction: parallel to conductor axis or to PCB Conductor cross section, rigid: 0.2-1.5 mm Conductor cross section, flexible:...

  • Page 22: Label Field

    AI 084 S-DIAS ANALOG INPUT MODULE Label Field Manufacturer Weidmüller Type MF 10/5 CABUR MC NE WS Weidmüller article number 1854510000 Compatible printer Weidmüller Type Printjet Advanced 230V Weidmüller article number 1324380000 Page 20 22.11.2023...

  • Page 23: Wiring

    S-DIAS ANALOG INPUT MODULE AI 084 Wiring Wiring Example 22.11.2023 Page 21...

  • Page 24: Note

    AI 084 S-DIAS ANALOG INPUT MODULE Note The signals recorded by the analog modules are very small, as compared to the digital signals. To ensure error-free operation, a careful wiring method must be followed: • The DIN rail must have an adequate mass connection. •...

  • Page 25: Connection Of A 2-Wire Sensor

    S-DIAS ANALOG INPUT MODULE AI 084 Connection of a 2-wire Sensor Connection of a 3-wire Sensor 22.11.2023 Page 23...

  • Page 26: Assembly/Installation

    AI 084 S-DIAS ANALOG INPUT MODULE Assembly/Installation Check Contents of Delivery Ensure that the contents of the delivery are complete and intact. See chapter Contents of Delivery. INFORMATION On receipt and before initial use, check the device for damage. If the device is damaged, contact our customer service and do not install the device in your system.

  • Page 27: Mounting

    S-DIAS ANALOG INPUT MODULE AI 084 Mounting The S-DIAS modules are designed for installation into the control cabinet. To mount the modules a DIN-rail is required. The DIN rail must establish a conductive connection with the back wall of the control cabinet. The individual S-DIAS modules are mounted on the DIN rail as a block and secured with latches.
  • Page 28 AI 084 S-DIAS ANALOG INPUT MODULE Recommended minimum distances of the S-DIAS modules to the surrounding components or control cabinet wall: a, b, c … distances in mm (inches) Page 26 22.11.2023...

  • Page 29: Addressing

    S-DIAS ANALOG INPUT MODULE AI 084 10 Addressing 10.1 Address Mapping Overview (FW version 1.20) Address Size Access Type Description (hex) (bytes) 0000 Cyclic Data for Firmware 0000 0080 Cyclic Data for the HW Class 0080 Status 0082 Analog input 1 in µA 0084 Analog input 2 in µA 0086...
  • Page 30 AI 084 S-DIAS ANALOG INPUT MODULE Info (special purpose or status bits) Bit 0 PMB mode Bit 1 Boot loader/update request 0104 Bit 2 New-Threshold-Enable - EATON (If active, disables evaluation of 0x105:0, but enables its functionality. The detection of new configuration corresponds to the behavior with 0x105:0 deactivated, i.e.
  • Page 31 S-DIAS ANALOG INPUT MODULE AI 084 0110 Cutoff frequency low pass filter input 5 0112 Cutoff frequency low pass filter input 6 0114 Cutoff frequency low pass filter input 7 Cutoff frequency low pass filter input 8 0116 Threshold value for cable-break detection. 1 increment = 1 µA, valid value range 0-4000 µA.

  • Page 32: Address Mapping Overview (Fw Version 1.10)

    AI 084 S-DIAS ANALOG INPUT MODULE 10.2 Address Mapping Overview (FW version 1.10) Address Size Access Type Description (hex) (bytes) 0000 Cyclic Data for Firmware 0000 0080 Cyclic Data for the HW Class 0080 Status 0082 Analog input 1 in µA 0084 Analog input 2 in µA 0086...
  • Page 33 S-DIAS ANALOG INPUT MODULE AI 084 Config-Bits: Bit 0: New-Threshold-Enable (If true: activates the new measurement limits 0105 and allows configurable cable-break detection. Additionally, the message counter is thereby activated). Rest: reserved Standard Mode (info-register bit 0 = 0) Analog input mode selection Bit 0 = 0 input 1: analog input 0-20 mA Bit 0 = 1...
  • Page 34 AI 084 S-DIAS ANALOG INPUT MODULE Message Counter (for Firmware) 011A Only available if New-Threshold-Enable is active (0x104:2). PMB mode (Info register bit 0 = 1) 0180 CFG/version for the HW class 0180 CRC16 0182 Data length 0184 Firmware version 0186 Message Counter (return to the HW class) 0200...

  • Page 35: Transport/Storage

    S-DIAS ANALOG INPUT MODULE AI 084 11 Transport/Storage INFORMATION This device contains sensitive electronics. During transport and stor- age, high mechanical stress must therefore be avoided. For storage and transport, the same values for humidity and vibration as for operation must be maintained! Temperature and humidity fluctuations may occur during transport.

  • Page 36: Maintenance

    AI 084 S-DIAS ANALOG INPUT MODULE 13 Maintenance INFORMATION During maintenance as well as servicing, observe the safety instruc- tions from chapter 2 Basic Safety Directives. 13.1 Service This product was constructed for low-maintenance operation. 13.2 Repair INFORMATION In the event of a defect/repair, send the device with a detailed error description to the address listed at the beginning of this document.

  • Page 37: Hardware Class Ai084

    S-DIAS ANALOG INPUT MODULE AI 084 15 Hardware Class AI084 Hardware Class AI084 for the S-DIAS AI084 analog module This hardware class is used to control the AI 084 hardware module. The module has 8 analog 0 to 20 mA inputs. Whereby, cable break detection can be activated for the inputs with currents smaller than 4 mA.

  • Page 38: General

    AI 084 S-DIAS ANALOG INPUT MODULE 15.1 General Class State State This server shows the actual status of the hardware class. Device ID State The device ID of the hardware module is shown in this server. FPGA Version State FPGA version of the module in 16#XY (e.g. 16#10 = version 1.0). Hardware State Hardware version of the module in format 16#XXYY (e.g.

  • Page 39: Analog Inputs [1-8]

    S-DIAS ANALOG INPUT MODULE AI 084 15.2 Analog Inputs [1-8] Analog Input Input Analog input 1-8, status request via read(). [1-8] AI[1-8] Config Property AI[1-8] used as analog input (range: 0 to 20 mA) AI[1-8] used as analog input (range: 4 to 20 mA). With currents smaller than 4 mA, a cable brake is detected (see section: Cable break detection and measurement value limits).

  • Page 40: Cable Break Detection And Measurement Values

    AI 084 S-DIAS ANALOG INPUT MODULE 15.3 Cable Break Detection and Measurement Values Range Detec- State Detection lower measurement limit (cable break detection) tion Bit 0 cable break at input AI1 Bit 1 cable break at input AI2 Bit 2 cable break at input AI3 Bit 3 cable break at input AI4...
  • Page 41 S-DIAS ANALOG INPUT MODULE AI 084 Documentation Changes Change date Affected Chapter Note page(s) 01.04.2014 5 Mounting Text updated 08.04.2014 1.1 Analog Voltage / Current Measurement value changed to 0-20000 Input Specifications 08.09.2014 1.3 Miscellaneous Added Standard 30.01.2015 4.2 Notes Added note concerning connecting the S-DIAS module while voltage is applied 26.03.2015...
  • Page 42 AI 084 S-DIAS ANALOG INPUT MODULE 15.09.2020 1 Technical Data Short circuit monitor changed to 20,25 mA Addressing Changes in the table Address-Mapping Overview (FW version 1.20) 6.2 Address Mapping Over- Chapter added view (FW version 1.10) 04.11.2020 5 Mounting Expansion functional ground connection 01.12.2021 1.2 Electrical Requirements...

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