VBA-4E4A-G20-ZEJ/M48L-P12 Contents Introduction........................ 4 Content of this Document ................4 Target Group, Personnel ................4 Symbols Used ....................5 Intended Use ....................5 General Safety Information................6 Declaration of Conformity................6 Certificates and approvals..................7 UL-Information ....................7 Product Description ....................8 Use and Application ..................
VBA-4E4A-G20-ZEJ/M48L-P12 Introduction Introduction Content of this Document This document contains information required to use the product in the relevant phases of the product life cycle. This may include information on the following: • Product identification • Delivery, transport, and storage •...
VBA-4E4A-G20-ZEJ/M48L-P12 Introduction Symbols Used This document contains symbols for the identification of warning messages and of informative messages. Warning Messages You will find warning messages, whenever dangers may arise from your actions. It is mandatory that you observe these warning messages for your personal safety and in order to avoid prop- erty damage.
In the event of any serious errors, stop using the device. Secure the device against unintended operation. To have the device repaired, return it to your local Pepperl+Fuchs representative or your sales center. Note Disposal Electronic waste is dangerous.
VBA-4E4A-G20-ZEJ/M48L-P12 Certificates and approvals Certificates and approvals UL-Information Technical Data and Environmental Conditions This device is for indoor use only. This device may be operated in altitudes up to 5000 m. The ambient temperature range is from -25 °C to +70 °C.
Product Description Use and Application The VBA-4E4A-G20-ZEJ/M48L-P12 motor control module is an AS-Interface connection mod- ule for controlling one or two DC roller motors. The module is optimized for Interroll EC5000 48V AI motors but can also be used for compatible DC motors.
VBA-4E4A-G20-ZEJ/M48L-P12 Product Description 135.5 27.5 Figure 3.2 Housing dimensions Displays and Operating Elements YELLOW BLACK MOT1 MOT2 Figure 3.3 Status indicators on the motor control module The operating status of the motor control module is displayed via 12 LEDs. Status Indicators for AS-Interface and Power Supply The PWR LED and the FAULT LED show the AS-Interface operating status.
Page 10
VBA-4E4A-G20-ZEJ/M48L-P12 Product Description Display of the AUX External Auxiliary Voltage Supply AUX LED Red/green Status Green on AUX external auxiliary voltage is OK Red on AUX external auxiliary voltage is inverted AUX external auxiliary voltage is missing Status Indicators for Motor Fuses The FUSE1 LED for motor 1 and the FUSE2 LED for motor 2 show the status of the power sup- plied to the motors.
VBA-4E4A-G20-ZEJ/M48L-P12 Product Description Motor Direction of Rotation Indicator LED DIR Yellow Status Direction of rotation to the right (in accordance with EC5000) Direction of rotation to the left (in accordance with EC5000) Table 3.4 Status Indicators for IN1, IN2 Sensors The IN1 LED for input 1 and IN2 LED for input 2 show the switching statuses of the inputs.
VBA-4E4A-G20-ZEJ/M48L-P12 Product Description Motor Supply from Auxiliary Current The motors are supplied with power directly from the AUX external auxiliary current and this cannot be switched. The voltage is always on contacts 1 and 3 of the 5-pin M8 connector.
Retain the original packaging in case the device must be stored or shipped again at a later date. Should you have any questions, please contact Pepperl+Fuchs. Connecting the AS-Interface and Auxiliary Power Flat Cable The motor control module is connected to the AS-Interface network and the AUX auxiliary power supply via the AS-Interface flat cable.
Page 14
VBA-4E4A-G20-ZEJ/M48L-P12 Installation Close the cable guide. It must engage securely in the locking bracket (1). The metal piercing pins contact the strands in the flat cables. YELLOW BLACK Figure 4.1 Connecting Flat Cables on the Narrow Side Connecting Flat Cables on the Wide Side The profile edge is not visible from above.
Page 15
VBA-4E4A-G20-ZEJ/M48L-P12 Installation YELLOW BLACK Figure 4.2 Connecting Flat Cables on the Wide Side (Profile Edge Shown as Dotted Line) Flat Cable Inserted Incorrectly The figure below shows an example where the flat cable has been inserted incorrectly. The pro- file edge (2) does not point toward the motor control module, so the flat cable is inserted with reverse polarity.
VBA-4E4A-G20-ZEJ/M48L-P12 Commissioning Commissioning AS-Interface modules are usually addressed with a handheld device. Connect the VAZ- PK/G20-1M-V1-G adapter cable to the VBP-HH1-V3.0 handheld. AS-Interface Communication Assignment of AS-Interface data bits 4 data bits are available for communication to take place between the motor control module and the master.
Page 18
VBA-4E4A-G20-ZEJ/M48L-P12 Commissioning Switching the Motor Direction of Rotation (DO2) You can switch the direction of rotation of the motors using the DIR control signal. The direction of rotation signal applies to both motors. To control the direction of rotation, you must parame- terize data bit DO2 accordingly.
VBA-4E4A-G20-ZEJ/M48L-P12 Commissioning Parameter bits P0, P1 Speed signal U Parameter bit DO0 (MOT1) or DO1 (MOT2) High (D3 = 0) Low (D3 = 1) < 1 V < 1 V 6.44 V 3.96 V 7.26 V 4.28 V 8.5 V 4.78 V...
Page 20
VBA-4E4A-G20-ZEJ/M48L-P12 Commissioning Predefined Start/Stop Ramps Ramp number Ramp duration No ramp (default setting) 50 ms 100 ms 200 ms 300 ms 500 ms 1000 ms 1500 ms Table 5.9 The ramp is not effective if the direction of rotation signal is switched when the motor is running.
Page 21
VBA-4E4A-G20-ZEJ/M48L-P12 Commissioning Note Sequence for Command Transmission For each step, the data value is generally sent first via DO0 to D03, followed by the parameter value P0 to P2. The following table shows the contexts of communication between the master and motor control module.
Page 22
VBA-4E4A-G20-ZEJ/M48L-P12 Commissioning Troubleshooting during Configuration If a fault occurs during the 9-step configuration process, the following table describes the behavior of the motor control module. Fault Scenarios Step Possible fault Motor control module response 1 to 6 • Incorrect data or parameter values or The motor control module remains in normal mode.
VBA-4E4A-G20-ZEJ/M48L-P12 Troubleshooting Troubleshooting Fault information and repair LED status Fault indication Possible cause Remedy No data commu- PWR off AS-Interface voltage is missing or is Check the AS-Interface wiring nication with AS- inverted Interface master PWR flashes red Module address is 0...