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GEM eSyStep 543 Operating Instructions Manual

Motorized angle seat globe valve
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GEMÜ 543 eSyStep
OPEN / CLOSE (Code AE)
Motorized angle seat globe valve
Operating instructions
EN
further information
webcode: GW-543

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Summary of Contents for GEM eSyStep 543

  • Page 1 GEMÜ 543 eSyStep OPEN / CLOSE (Code AE) Motorized angle seat globe valve Operating instructions further information webcode: GW-543...
  • Page 2 All rights including copyrights or industrial property rights are expressly reserved. Keep the document for future reference. © GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG 13.12.2023 GEMÜ 543 eSyStep 2 / 68 www.gemu-group.com OPEN / CLOSE (Code AE)

  • Page 3: Table Of Contents

    2 Safety information ..........3 Product description ..........Construction ..........LED displays ..........Description ............. Function ............4 GEMÜ CONEXO ............ 5 Correct use ............6 Order data ............6.1.12 Special version ......... 7 Technical data ............. 8 Electrical connection ...........

  • Page 4: General Information

    1.4 Definition of terms Corrosive chemicals! Working medium The medium that flows through the GEMÜ product. Diaphragm size Uniform seat size of GEMÜ diaphragm valves for different Hot plant components! nominal sizes. 1.5 Warning notes Incorrect combination of actuator and valve...

  • Page 5: Safety Information

    14. Do not carry out any maintenance work and repairs not de- scribed in this document without consulting the manufac- turer first. In cases of uncertainty: 15. Consult the nearest GEMÜ sales office. www.gemu-group.com 5 / 68 GEMÜ 543 eSyStep...

  • Page 6: Led Displays

    The product is equipped as standard with a mechanical posi- tion indicator as well as an electrical position and status indic- ator. 4 GEMÜ CONEXO Order with CONEXO GEMÜ CONEXO must be ordered separately with the ordering Colour Function option "CONEXO" (see order data). Standard...
  • Page 7 5 Correct use The product is not intended for use in potentially explosive areas. ● Use the product in accordance with the technical data. www.gemu-group.com 7 / 68 GEMÜ 543 eSyStep OPEN / CLOSE (Code AE)

  • Page 8: Order Data

    Code face-to-face dimension FTF ASME BPE Actuator size 0 Clamp DIN 32676 series B, Actuator size 0 face-to-face dimension FTF EN 558 series 1 seat diameter 9 mm GEMÜ 543 eSyStep 8 / 68 www.gemu-group.com OPEN / CLOSE (Code AE)

  • Page 9: Special Version

    9 Regulating cone Without 10 Actuator version Actuator size 0 11 Type of design Without 12 Special version Without 13 CONEXO Integrated RFID chip for electronic identification and traceability www.gemu-group.com 9 / 68 GEMÜ 543 eSyStep OPEN / CLOSE (Code AE)

  • Page 10: Technical Data

    Higher operating pressures on request Leakage rate: Open/Close valve Seat seal Standard Test procedure Leakage rate Test medium Metal DIN EN 12266-1 EPDM, FKM, PTFE DIN EN 12266-1 GEMÜ 543 eSyStep 10 / 68 www.gemu-group.com OPEN / CLOSE (Code AE)
  • Page 11 86 (DN 50 - DN 16.0 16.0 16.0* 47 (DN 15 - DN 15.9 13.3 12.0 11.1 17, 59, 60 25.0 21.2 19.3 17.9 * max. temperature 140 °C www.gemu-group.com 11 / 68 GEMÜ 543 eSyStep OPEN / CLOSE (Code AE)
  • Page 12 Kv values determined in accordance with DIN EN 60534. The Kv value specifications refer to the largest actu- ator for the respective nominal size. The Kv values for other product configurations (e.g. other connections or body materials) may differ. GEMÜ 543 eSyStep 12 / 68 www.gemu-group.com...
  • Page 13 Weights in kg Mechanical environ- Class 4M8 acc. to EN 60721-3-4:1998 mental conditions: Vibration: 5g acc. to IEC 60068-2-6 Test Fc Shock: 25g acc. to 60068-2-27 Test Ea www.gemu-group.com 13 / 68 GEMÜ 543 eSyStep OPEN / CLOSE (Code AE)
  • Page 14 Function selectable via IO-Link (see table Overview of available functions – Input and output sig- nals) Type of contact: Push-Pull Switching voltage: Power supply Uv Switching current: ≤ 140 mA GEMÜ 543 eSyStep 14 / 68 www.gemu-group.com OPEN / CLOSE (Code AE)
  • Page 15 Notes: Moving to the error position is only possible with full power supply. This behaviour is not a safety position. The valve must be operated with a GEMÜ 1571 emergency power supply module (see accessories) to ensure the function in case of voltage loss.

  • Page 16: Electrical Connection

    8.2.1 Connection X1 7-pin plug, Binder, type 693 Signal name Uv, 24 V DC supply voltage Digital input 1 Digital input 2 Digital input/output Digital output, IO-Link n.c. GEMÜ 543 eSyStep 16 / 68 www.gemu-group.com OPEN / CLOSE (Code AE)
  • Page 17 Digital input 1 Off/Open/Closed/Safe/On/ Open Open Initialization Digital input 2 Off/Open/Closed/Safe/On/ Closed Safe/On Initialization Digital input/output Open/Closed/Error/Error and Open Open warning/Initialization Digital output Open/Closed/Error/Error and Closed Closed warning www.gemu-group.com 17 / 68 GEMÜ 543 eSyStep OPEN / CLOSE (Code AE)
  • Page 18 Adjustable 0-20mA / 0-10V Analogue input 5-pin M12 plug Actual value (Y)+ A-coded Default setting 4 -20mA Actual value (Y)- Adjustable 0-20mA / 0-10V Switch Consumer Signal direction Power supply GEMÜ 543 eSyStep 18 / 68 www.gemu-group.com OPEN / CLOSE (Code AE)

  • Page 19: Dimensions

    271.1 70.0 32.5 70.0 82.0 150.0 252.0 271.5 277.6 70.0 32.5 70.0 82.0 150.0 252.0 278.5 284.6 70.0 32.5 70.0 82.0 150.0 252.0 288.4 294.5 Dimensions in mm www.gemu-group.com 19 / 68 GEMÜ 543 eSyStep OPEN / CLOSE (Code AE)
  • Page 20 226.3 M52x1.5 32.5 70.0 82.0 150.0 252.0 360.1 228.1 M60x2.0 32.5 70.0 82.0 150.0 252.0 365.5 233.5 M72x2.0 32.5 70.0 82.0 150.0 252.0 370.5 238.5 Dimensions in mm GEMÜ 543 eSyStep 20 / 68 www.gemu-group.com OPEN / CLOSE (Code AE)
  • Page 21 35.5 1/2" 18.0 18.0 19.0 21.3 105.0 35.5 3/4" 22.0 22.0 23.0 26.9 120.0 39.0 1" 28.0 28.0 29.0 33.7 125.0 38.5 1¼" 34.0 35.0 42.4 155.0 48.0 www.gemu-group.com 21 / 68 GEMÜ 543 eSyStep OPEN / CLOSE (Code AE)
  • Page 22 Code 37: Spigot SMS 3008 Code 59: Spigot ASME BPE/DIN EN 10357 series C (from 2022 edition)/DIN 11866 series C Code 60: Spigot ISO 1127/DIN EN 10357 series C (2014 edition)/DIN 11866 series B GEMÜ 543 eSyStep 22 / 68 www.gemu-group.com...
  • Page 23 Code 17: Spigot EN 10357 series A/DIN 11866 series A formerly DIN 11850 series 2 Code 60: Spigot ISO 1127/DIN EN 10357 series C (2014 edition)/DIN 11866 series B 2) Valve body material Code 37: 1.4408, investment casting www.gemu-group.com 23 / 68 GEMÜ 543 eSyStep OPEN / CLOSE (Code AE)
  • Page 24 Code 59: Spigot ASME BPE/DIN EN 10357 series C (from 2022 edition)/DIN 11866 series C Code 60: Spigot ISO 1127/DIN EN 10357 series C (2014 edition)/DIN 11866 series B 2) Valve body material Code C2: 1.4435, investment casting GEMÜ 543 eSyStep 24 / 68 www.gemu-group.com OPEN / CLOSE (Code AE)
  • Page 25 Code 1: Threaded socket DIN ISO 228 Code 3D: Threaded socket NPT, end-to-end dimension ETE DIN 3202-4 series M8 2) Valve body material Code 37: 1.4408, investment casting www.gemu-group.com 25 / 68 GEMÜ 543 eSyStep OPEN / CLOSE (Code AE)
  • Page 26 Code 3C: Threaded socket Rc ISO 7-1, EN 10226-2, JIS B 0203, BS 21, end-to-end dimension ETE DIN 3202-4 series M8 Code 3D: Threaded socket NPT, end-to-end dimension ETE DIN 3202-4 series M8 2) Valve body material Code 37: 1.4408, investment casting GEMÜ 543 eSyStep 26 / 68 www.gemu-group.com OPEN / CLOSE (Code AE)
  • Page 27 Code 1: Threaded socket DIN ISO 228 Code 3D: Threaded socket NPT, end-to-end dimension ETE DIN 3202-4 series M8 2) Valve body material Code 37: 1.4408, investment casting www.gemu-group.com 27 / 68 GEMÜ 543 eSyStep OPEN / CLOSE (Code AE)
  • Page 28 Dimensions in mm 1) Connection type Code 9: Threaded spigot DIN ISO 228 2) Valve body material Code 37: 1.4408, investment casting Code 40: 1.4435 (F316L), forged body GEMÜ 543 eSyStep 28 / 68 www.gemu-group.com OPEN / CLOSE (Code AE)
  • Page 29 13.0 175.0 50.0 G 2⅜ 15.0 Dimensions in mm 1) Connection type Code 9: Threaded spigot DIN ISO 228 2) Valve body material Code 37: 1.4408, investment casting www.gemu-group.com 29 / 68 GEMÜ 543 eSyStep OPEN / CLOSE (Code AE)
  • Page 30 Code 10: Flange EN 1092, PN 25, form B, face-to-face dimension FTF EN 558 series 1, ISO 5752, basic series 1 2) Valve body material Code 37: 1.4408, investment casting GEMÜ 543 eSyStep 30 / 68 www.gemu-group.com OPEN / CLOSE (Code AE)
  • Page 31 1) Connection type Code 13: Flange EN 1092, PN 25, form B Code 47: Flange ANSI Class 150 RF 2) Valve body material Code 34: 1.4435, investment casting www.gemu-group.com 31 / 68 GEMÜ 543 eSyStep OPEN / CLOSE (Code AE)
  • Page 32 Code 86: Clamp DIN 32676 series A, face-to-face dimension FTF EN 558 series 1 Code 88: Clamp ASME BPE, for pipe ASME BPE, face-to-face dimension FTF EN 558 series 1 2) Valve body material Code 34: 1.4435, investment casting GEMÜ 543 eSyStep 32 / 68 www.gemu-group.com OPEN / CLOSE (Code AE)
  • Page 33 Code 86: Clamp DIN 32676 series A, face-to-face dimension FTF EN 558 series 1 Code 88: Clamp ASME BPE, for pipe ASME BPE, face-to-face dimension FTF EN 558 series 1 2) Valve body material Code C2: 1.4435, investment casting www.gemu-group.com 33 / 68 GEMÜ 543 eSyStep OPEN / CLOSE (Code AE)

  • Page 34: Manufacturer's Information

    Use appropriate, functional and safe tools. 4. Do not store solvents, chemicals, acids, fuels or similar ● fluids in the same room as GEMÜ products and their spare 1. Ensure the product is suitable for the relevant application. parts. 2. Check the technical data of the product and the materials.

  • Page 35: Installation Position

    11 Installation in piping 11.2 Installation position 11.5 Installation with threaded spigots GEMÜ recommend installing the actuator vertically upright or vertically down to optimise the service life. 11.3 Installation with butt weld spigots Fig. 3: Threaded spigots NOTICE Fig. 1: Butt weld spigots Thread sealant! 1.

  • Page 36: Installation With Clamp Connections

    4. Connect the gasket between the body of the product and the pipe connection using clamps. 5. Re-attach or reactivate all safety and protective devices. GEMÜ 543 eSyStep 36 / 68 www.gemu-group.com OPEN / CLOSE (Code AE)

  • Page 37: Specific Data Io-Link (Pin 6)

    12.1 Operation on IO-Link 12.1.1 Operation on PLC as a 24 V device The motorized actuator GEMÜ eSyStep can be operated directly in a PLC control unit without limitations. Technical data of the product and of PLC must be complied with.
  • Page 38 During IO-Link operation, pin 6 cannot be evaluated by the PLC control unit as an output signal. Item Name eSyStep PLC with supply voltage USB IO-Link Master USB interface Mains plug – laptop GEMÜ 543 eSyStep 38 / 68 www.gemu-group.com OPEN / CLOSE (Code AE)
  • Page 39 ● Connect pin 4 (CQ) IO-Link master with pin 6 of the product. Do not connect (pin 3) L- IO-Link master. (L-) Item Name eSyStep B1 and B2 Supply voltages USB IO-Link Master www.gemu-group.com 39 / 68 GEMÜ 543 eSyStep OPEN / CLOSE (Code AE)

  • Page 40: Process Data

    Valve position Close 0 → Process valve not in Closed position 1 → Process valve in Closed position Operating mode 0 → Normal operation 1 → Initialization mode GEMÜ 543 eSyStep 40 / 68 www.gemu-group.com OPEN / CLOSE (Code AE)

  • Page 41: Parameter Overview

    "eSyStep On/Off" 0x15 Serial number Read out serial "XXXXXXXX/YYYY" number 0x16 Hardware revision Read out hardware "Rev. XX/XX" version 0x17 Firmware revision Read out software "V X.X.X.X." version www.gemu-group.com 41 / 68 GEMÜ 543 eSyStep OPEN / CLOSE (Code AE)
  • Page 42 Configure logical di- 0 → Active high gital input/output 1 → Active low Output 2 Configure logical di- 0 → Active high gital output 1 → Active low GEMÜ 543 eSyStep 42 / 68 www.gemu-group.com OPEN / CLOSE (Code AE)
  • Page 43 Motor unable to move Motor fault / motor 0 … 65.535 blocked Internal error Internal error of the 0 … 65.535 actuator www.gemu-group.com 43 / 68 GEMÜ 543 eSyStep OPEN / CLOSE (Code AE)
  • Page 44 0 to 255 CLOSE (0 to 25.5s) 0x90 Drive sets Speed Speed – average 1 … 3 traversing range Force Force, dependent on 1 … 6 valve used GEMÜ 543 eSyStep 44 / 68 www.gemu-group.com OPEN / CLOSE (Code AE)

  • Page 45: Parameter

    Data storage index Data Storage Cmd UIntegerT8 1 byte State Property UIntegerT8 4 bytes Data Storage Size UIntegerT32 4 bytes Parameter Check- UIntegerT32 41 bytes Index List OctetStringT www.gemu-group.com 45 / 68 GEMÜ 543 eSyStep OPEN / CLOSE (Code AE)
  • Page 46 Characteristics 0x8002 0x8003 0x8100 Description of parameter values Index name Parameter Values Description Profile Characteristics 0x8000 Device identification objects 0x8002 Process data mapping 0x8003 Diagnostics 0x8100 External identification GEMÜ 543 eSyStep 46 / 68 www.gemu-group.com OPEN / CLOSE (Code AE)
  • Page 47 The device name can be read out in ASCII format with the Product name parameter. Index Sub- Off- Access Length Index name Parameter Type Values Index Rights 0x12 14 bytes Product name StringT "eSyStep On/Off" www.gemu-group.com 47 / 68 GEMÜ 543 eSyStep OPEN / CLOSE (Code AE)
  • Page 48 For example, installation location, function, installation date, etc. Index Sub- Off- Access Length Index name Parameter Type Values Index Rights 0x18 32 bytes Application StringT „**************** " specific tag GEMÜ 543 eSyStep 48 / 68 www.gemu-group.com OPEN / CLOSE (Code AE)
  • Page 49 Rights 0x25 39 byte Detailed Device ArrayT See chapter 12.5 Events Status Description of parameter values Index name Parameter Values Description Detailed Device Status See chapter 12.5 Events www.gemu-group.com 49 / 68 GEMÜ 543 eSyStep OPEN / CLOSE (Code AE)
  • Page 50 The functions of the digital inputs can be configured with the Function digital inputs parameter. Index Sub- Off- Access Length Index name Parameter Type Default Values Rights 0x4B 3 bits Function digital in- Input 1 uint:8 puts 3 bits Input 2 uint:8 GEMÜ 543 eSyStep 50 / 68 www.gemu-group.com OPEN / CLOSE (Code AE)
  • Page 51 The safety position is defined by the parameter Error Action (index 0x4F (see "Error Action'"). (Init) Input can be used as an initialization input. www.gemu-group.com 51 / 68 GEMÜ 543 eSyStep OPEN / CLOSE (Code AE)
  • Page 52 (Output Error & Warning) Output error and warnings. (Input Init) Configure input/output as initialization input. Type in- / output (Push-Pull) Configure output as Push-Pull. (NPN) Configure output as NPN. (PNP) Configure output as PNP. GEMÜ 543 eSyStep 52 / 68 www.gemu-group.com OPEN / CLOSE (Code AE)
  • Page 53 (Active low) Input 2 inversed. Input / output 1 (Active high) Input/output not inversed. (Active low) Input/output inversed. Output 2 (Active high) Output not inversed. (Active low) Output inversed. www.gemu-group.com 53 / 68 GEMÜ 543 eSyStep OPEN / CLOSE (Code AE)
  • Page 54 (Hold) Actuator remains in the current position in case of an error. (Open) Actuator moves to the OPEN position in case of an error. (Close) Actuator moves to the CLOSED position in case of an error. GEMÜ 543 eSyStep 54 / 68 www.gemu-group.com OPEN / CLOSE (Code AE)
  • Page 55 Manual initialization mode activated. IO-Link process data (Disabled) Use of IO-Link process data (see “Process data“, page 40) is deactivated. (Enabled) Use of IO-Link process data (see “Process data“, page 40) is activated. www.gemu-group.com 55 / 68 GEMÜ 543 eSyStep OPEN / CLOSE (Code AE)
  • Page 56 0 … 4092 Analog value valve position OPEN Close 0 … 4092 Analog value valve position CLOSED Stroke 0 … 4092 Analog value stroke (difference between OPEN and CLOSED). GEMÜ 543 eSyStep 56 / 68 www.gemu-group.com OPEN / CLOSE (Code AE)
  • Page 57 16 bits Potifail close uint: 16 0 … 65.535 16 bits Overcurrent out 1 uint: 16 0 … 65.535 16 bits Overcurrent out 2 uint: 16 0 … 65.535 www.gemu-group.com 57 / 68 GEMÜ 543 eSyStep OPEN / CLOSE (Code AE)
  • Page 58 Read out current analog value of the potentiometer. Supply voltage 0 … 4095 Read out current analog value of the supply voltage. Temperature 0 … 4095 Read out current analog value of the temperature sensor. GEMÜ 543 eSyStep 58 / 68 www.gemu-group.com OPEN / CLOSE (Code AE)

  • Page 59: Events

    App/Disapp Error 0x5000 Motor Unable To Move App/Disapp Error 0x8CE0 Device Temperature Over-Run App/Disapp Warning/Error 0x4210 Emergency Power App/Disapp Warning 0x5100 Primary Supply Voltage Under-Run App/Disapp Error 0x5111 www.gemu-group.com 59 / 68 GEMÜ 543 eSyStep OPEN / CLOSE (Code AE)
  • Page 60 Event Description Possible cause Troubleshooting Device Hardware Fault The event occurs when a hard- Fault in valve position detec- Contact GEMÜ Support 0x5000 ware fault is detected. tion. Parameter can no longer be read when switching the device on. Motor Unable To Move...
  • Page 61 (spindle, diaphragm or valve body incorrectly mounted, for example). Not Calibrated The event occurs if the actu- Contact GEMÜ Support 0x8CA9 ator does not have a valid cal- ibration. The actuator is calib- rated in the factory. Over Current Output 1...

  • Page 62: Operation

    ð Turn clockwise to close the valve. 4. Valve automatically moves into the CLOSED position. ð Turn anticlockwise to open the valve. 5. Initialization mode is automatically ended. 6. The end positions are set. GEMÜ 543 eSyStep 62 / 68 www.gemu-group.com OPEN / CLOSE (Code AE)

  • Page 63: Inspection And Maintenance

    5. Depressurize the plant or plant component. 4. Clean all parts of contamination (do not damage parts dur- ing cleaning). 6. Actuate GEMÜ products which are always in the same po- sition four times a year. 5. Check parts for potential damage, replace if necessary (only use genuine parts from GEMÜ).
  • Page 64 DN 8 35 Nm parts during cleaning) following removal. Check parts for DN 10 35 Nm potential damage; replace if necessary (only use genuine parts from GEMÜ). DN 15 35 Nm CAUTION Actuator size 0A Incorrect combination of actuator and...

  • Page 65: Troubleshooting

    Emergency power operation, position unknown Mechanical stop, OPEN position Mechanical stop, CLOSED position Abort IO-Link communication Maintenance required, OPEN position Maintenance required, CLOSED position Maintenance required, position unknown www.gemu-group.com 65 / 68 GEMÜ 543 eSyStep OPEN / CLOSE (Code AE)
  • Page 66 Retighten mounting parts flange and valve body Valve body / actuator damaged Replace valve body/actuator Valve body of the GEMÜ product is leak- Valve body of the GEMÜ product is faulty Check valve body of the GEMÜ product or corroded...

  • Page 67: Removal From Piping

    3. Disassemble the product. Observe warning notes and goods can be processed only when this note is completed. If safety information. no return delivery note is included with the product, GEMÜ cannot process credits or repair work but will dispose of the 17 Disposal goods at the operator's expense.
  • Page 68 GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG Fritz-Müller-Straße 6-8, 74653 Ingelfingen-Criesbach, Germany Subject to alteration Phone +49 (0) 7940 1230 · info@gemue.de www.gemu-group.com 12.2023 | 88668391...

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