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TJM T13 Fitting Instructions Manual

Outback bar toyota 70 series my23+
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FITTING INSTRUCTIONS
Product:
T13 Outback Bar
Vehicle:
Toyota 70 Series MY23+
Part No.
070ST13O69J
Australian Standards Relating to Installing Vehicle Frontal Protection Systems (VFPS): AS 4876.1-2002
a)
Do not attach V.F.P.S. to vehicle using anchorages not intended for this purpose (e.g., engine mounting bolts), other than those
specified by the V.F.P.S. manufacturer in this instruction.
b)
Do not use this product for any vehicle make or model other than those specified by the V.F.P.S. manufacturer (as above).
c)
Do not remove any plaques or labels from the V.F.P.S.
d)
Do not modify the structure of the V.F.P.S. in any way.
For product warranty please refer to our website www.tjm.com.au
F-39523.docx
Page 1 of 19
01/08/2024

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Summary of Contents for TJM T13

  • Page 1 Do not use this product for any vehicle make or model other than those specified by the V.F.P.S. manufacturer (as above). Do not remove any plaques or labels from the V.F.P.S. Do not modify the structure of the V.F.P.S. in any way. For product warranty please refer to our website www.tjm.com.au F-39523.docx Page 1 of 19...

  • Page 2: Parts List

    K0977 ABC Warning Label HC0057 M12 x 32 x 2.5mm Flat Washer K0623 Rated Recovery Point Label HC0064 Nylon Plug K0665 Christmas/Fir Tree Plug K0666 For product warranty please refer to our website www.tjm.com.au F-39523.docx Page 2 of 19 01/08/2024...

  • Page 3: Consumables Required

    Ensure vehicle is properly Must be worn when using cutting, drilling, or mechanical lifting aid supported before commencing power tools. grinding. required for FPS fitment. work. For product warranty please refer to our website www.tjm.com.au F-39523.docx Page 3 of 19 01/08/2024...
  • Page 4 • Left hand & right-hand components are determined as seated in the vehicle. • The fitment of TJM products does not nullify the OE manufacturer's operating guidelines and/or warnings. Ensure you are familiar with and adhere to the usage instructions specified by the manufacturer in the owner's manual or other official documentation.
  • Page 5 NOTE: The 3 center scrivets located behind the upper bumper section can be pushed up from the underside of the lower bumper section. Scrivet location Centre Scrivet locations For product warranty please refer to our website www.tjm.com.au F-39523.docx Page 5 of 19 01/08/2024...
  • Page 6 Remove the nut indicated from the underside RHS Shown of the bumper frame. Repeat on LHS Remove the 2 fasteners indicated. RHS Shown Repeat on LHS For product warranty please refer to our website www.tjm.com.au F-39523.docx Page 6 of 19 01/08/2024...
  • Page 7 Step 10 Remove the fastener now exposed on the RHS RHS Shown chassis. Repeat on LHS Remove the 2 fasteners indicated. RHS Shown Repeat on LHS For product warranty please refer to our website www.tjm.com.au F-39523.docx Page 7 of 19 01/08/2024...
  • Page 8 RHS chassis. With assistance, remove the front bumper frame. With the bonnet open, remove and retain the grille shroud by removing the 8 scrivets shown. For product warranty please refer to our website www.tjm.com.au F-39523.docx Page 8 of 19 01/08/2024...
  • Page 9 With the grille separated from the car, remove the 3 fasteners holding the radar in place, then set the radar and grille aside. Take care not to drop or damage the radar For product warranty please refer to our website www.tjm.com.au F-39523.docx Page 9 of 19 01/08/2024...
  • Page 10 RHS Shown x 1.25 x 35mm Bolt (2), 3/8 x 1” Washer (2), M10 Spring Washer (2) in the locations shown. Step 24 Step 25 For product warranty please refer to our website www.tjm.com.au F-39523.docx Page 10 of 19 01/08/2024...
  • Page 11 “End Plate Spacers” (F-38671) in place using M10 x 35mm Bolts (2), M10 x 30mm Washers (2) and M10 Spring Washers (2) Repeat on LHS For product warranty please refer to our website www.tjm.com.au F-39523.docx Page 11 of 19 01/08/2024...
  • Page 12 (or something symmetrical and similar), centralize the winch to the vehicle body. 33. Fully tighten all fasteners to the required specifications from steps 24 to 31. For product warranty please refer to our website www.tjm.com.au F-39523.docx Page 12 of 19 01/08/2024...
  • Page 13 36.2 36.2 36.2 Washer (4), M8 Nyloc Nut (2) 36.2. M8 x 25 Bolts (3), M8 Spring Washer (3), M8 x 19mm Washer 36.1 36.1 For product warranty please refer to our website www.tjm.com.au F-39523.docx Page 13 of 19 01/08/2024...
  • Page 14 M5 x 20mm Hex Head Screw (4), M5 Spring Washer (4), and M5 x 10mm Flat Washer 43. If a Fairlead is to be installed, install it now using the fasteners supplied. For product warranty please refer to our website www.tjm.com.au F-39523.docx Page 14 of 19 01/08/2024...
  • Page 15 38889) and M12 x 1.25 x 40 Hex Bolts (4), M12 x Ø32mm Flat Washers (8) & M12 Nyloc Nuts (4) at the indicated locations. Repeat on the opposite side. For product warranty please refer to our website www.tjm.com.au F-39523.docx Page 15 of 19 01/08/2024...
  • Page 16 52. Ensure the clearance between FPS and the vehicle is at least 15mm in all directions. Adjust as required. Tighten all the fasteners to the relevant torque settings listed on Page 1. For product warranty please refer to our website www.tjm.com.au F-39523.docx Page 16 of 19 01/08/2024...
  • Page 17 60. If necessary, adjust the vertical alignment of the radar by pushing or pulling the bottom of the radar. 61. Once level, fully tighten the 2 radar bracket bolts on each side. For product warranty please refer to our website www.tjm.com.au F-39523.docx Page 17 of 19 01/08/2024...
  • Page 18 1.0 x 20mm Button Head Bolt (5), M6 x 2.5mm x 1.2mm Spring Washer (5) & M6 x Ø18mm x 1.6mm Flat Washer (5). Repeat on the opposite side. For product warranty please refer to our website www.tjm.com.au F-39523.docx Page 18 of 19 01/08/2024...
  • Page 19 FPS, no vehicle components are crushed or will chafe. Check the operation of the indicators, park lights, and winch (if installed) to ensure that they are functioning correctly. For product warranty please refer to our website www.tjm.com.au F-39523.docx Page 19 of 19 01/08/2024...