Dover UIC 5588 Series Instruction Manual
  1. Manuals
  2. Brands
  3. Dover Manuals
  4. Industrial Equipment
  5. UIC 5588 Series
  6. Instruction manual

Dover UIC 5588 Series Instruction Manual

Tape cutting jig
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
INSTRUCTION MANUAL
Tape Cutting Jig
Splicing Tape
G-S038-01, 02, 03, 04
UIC Manual ID No. 50391921
Read this instruction manual carefully and keep it at hand.
• Before operating the machine, read these safety instructions
carefully and fully understand them.
• Always keep this instruction manual carefully at hand to refer it
anytime and anywhere.
G-S037-02
5588 Series

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the UIC 5588 Series and is the answer not in the manual?

Questions and answers

Related Manuals for Dover UIC 5588 Series

Summary of Contents for Dover UIC 5588 Series

  • Page 1 INSTRUCTION MANUAL Tape Cutting Jig G-S037-02 Splicing Tape G-S038-01, 02, 03, 04 5588 Series UIC Manual ID No. 50391921 Read this instruction manual carefully and keep it at hand. • Before operating the machine, read these safety instructions carefully and fully understand them. •...
  • Page 2 INSTRUCTION MANUAL Tape Cutting Jig G-S037-02 Splicing Tape G-S038-01, 02, 03, 04 5588 Series This instruction manual is compiled especially for the splicing procedure. Please read this manual carefully for correct operations and pay special attention to safety precautions. After reading through this manual, please use this manual as an occasional reference and keep it within reach.
  • Page 3 Before using this manual, please note the following items. 1. The contents of this manual are subject to change for improvement without prior notice. Please pay attention to the latest information that will be provided or issued by our company. 2.

  • Page 4: Before Use

    Before Use We are grateful to you for purchasing our products. This instruction manual describes the functions, handling, and operations of these prod- ucts for those who have finished the basic training of the chip mounter. Before operating these products, please read this instruction manual carefully to fully understand the instructions and precautionary measures for safety purposes.

  • Page 5: About The Instruction Manual

    About the Instruction Manual First of all, please read the paragraphs in "Caution and Warning" and "Safety Precau- tions" (first part of this manual). Identifying Icons in Manual This icon represents an important precautionary or a regulatory item. Notice This icon should be identified as an item required for correct operations of the machine.

  • Page 6: Safety Precautions

    Safety Precautions "Safety Precautions" describes the precautionary items that should be kept to prevent personal injury or property damage beforehand and use these products safely. Before using these products, please understand the contents of the following safety precautions. 1. About Safety Precaution Labels The safety precautions are expressed, using the combinations of safety alert symbols "...
  • Page 7 Safety Precautions • Identifying Alert Icons : This symbol mark represents danger or prompts warning. : This symbol mark represents prohibited operations. : This symbol mark represents forced operations or instructions. 0507-003 Tg1147-PM-SO...

  • Page 8: Common Precautionary Items

    Safety Precautions 2. Common Precautionary Items Basic Precautions Only a well-trained person should perform the splicing operation. Do not allow any untrained person to perform the splicing operation. Mishandling of the operation can cause personal injury. Before performing the splicing operation, please read this instruction manual carefully for correct operation.
  • Page 9 Safety Precautions Basic Precautions (continued) Although the precautionary items, on the machine (5588 series) or in this instruction manual, have been reviewed repeatedly, an incident far beyond any expectation may occur. Not only follow the precautionary instructions described in this instruction manual but also try to perform the splicing operation as carefully as you can at all times.

  • Page 10: Notes On Machine Operations

    Safety Precautions Notes on Machine Operations Only a well-trained person should operate the machine. (5588 series) Do not allow any untrained person to perform the splicing opera- tion. The splicing operation is performed while the machine is run- ning. Keep yourself (including all parts of your body and clothing) and WARNING other objects away from any moving mechanism within the area for the splicing operation.
  • Page 11 Safety Precautions Notes on Machine Operations (continued) If the tape feeder is dropped, it might injure your foot or the feeder itself be damaged. Handle one by one carefully and take care not to drop. When the green lamp of the machine (GXH series) light tower is ON or flickering (ON and OFF), it indicates that the static machine is in CAUTION the "Automatic"...

  • Page 12: Table Of Contents

    Contents Page Before Use ....................About the Instruction Manual ..............Safety Precautions About Safety Precaution Labels ............ Common Precautionary Items ............Basic Precautions ................Notes on Machine Operations ............Contents ....................Scope ....................Preparation of Splicing..............Setting in the Main Machine before Splicing Operation ....Setting in the Splicing Stop and Warning Mode ......

  • Page 13: Contents

    Contents Page 4.2.3 24 mm Width Tape Splicing Procedure ........Cutting New Tape ..............Cutting Tape on Feeder Side ..........Tape Splicing Procedure (For 24 mm : FC24QE) ....Precautions ................4.2.4 32 mm Width Tape Splicing Procedure ........Cutting New Tape ..............Cutting Tape on Feeder Side ..........

  • Page 14: Scope

    1. Scope 1. Scope The taping components can be supplied to the tape feeder without stopping automatic operation by splicing during operation. Preparation of Splicing When the splicing operation is to be performed, the splicing setting in the machine body is required before beginning the splicing operation. The tape cutting jig and splicing tape are required for the splicing operation.

  • Page 15: Setting In The Main Machine Before Splicing Operation

    3. Setting in the Main Machine before Splicing Operation 3. Setting in the Main Machine before Splicing Op- eration When the splicing operation is to be performed, the splicing setting in the machine body is required. Notice 3.1 Setting in the Splicing Stop and Warning Mode (1) Press the [OPERATION] button in the "AUTO.
  • Page 16 3.1 Setting in the Splicing Stop and Warning Mode (4) Set the requirements to indicate the warning mode. • Specified with [Tape Length] The splicing notice is not indicated with a remaining tape length of less than 900 mm. Note (4.1) Press the [3] [Tape Length] button.

  • Page 17: Indication Of "Alarm For Splicing

    4. Indication of "Alarm for Splicing" on the Machine Information Window 4. Indication of "Alarm for Splicing" on the Machine Information Window 4.1 Characteristics of the Tape Feeders applicable to the Splicing Operation Fig. 4 "Alarm for Splicing" Display (1) Confirm the contents on the machine information window and press the [OK] button.
  • Page 18 4.1 Characteristics of the Tape Feeders applicable to the Splicing Operation (2) Press the [COMP. RELD.] button in the AUTO. OPN. submenu win- dow. The "COMP. RELD." window will appear. Fig. 5 Example of "Component Replenishment" Window The displayed contents will differ depending on selection of the options. Note Refer to "5588 series main machine instruction manual, Volume 2 : Operation, Chapter 2 Menus for Automatic Operation, 3.
  • Page 19 4.2 Splicing Operation 4.2 Splicing Operation The cutter blade in the tape cutting jig is very sharp, take the greatest care not to get injured. Also, take care not to catch your finger in the spring section. When the tape is to be cut off by using the tape cutting jig, set the tape on the pilot pins and hold it securely with your thumb and the forefinger;...
  • Page 20 4.2 Splicing Operation Lock Fig. 8 Cutter Blades are Closed. • Before using the tape cutting jig, make sure that there is no dust or debris on the cutter blades. Notice If there is any debris or dust on the cutter blades, remove it by blowing air or with a cotton swab.
  • Page 21 Shiro-Page...

  • Page 22: Mm Width Tape Splicing Procedure

    1•Í ‘•’u‚ɂ‚¢‚Ä 4.2.1 8 mm Width Tape Splicing Procedure 1. Cutting New Tape 2. Cutting Tape on Feeder Side 3. Tape Splicing Procedure 4. Precautions Tape Cutting Jig : G-S037-02 Splicing Tape (For 8 mm Width) : G-S038-01 (HT8GE) 0511-005 Tg1147-PM-SO...
  • Page 23 4.2.1 8 mm Width Tape Splicing Procedure 1. Cutting New Tape (1) Prepare a new tape. (2) Cut the tape, using the tape (3) Cut the cover tape. (4) The preparation of new tape cutting jig. has been completed. Component Compertment Pilot Pins Hole Cover Tape...

  • Page 24: Tape Splicing Procedure (For 8 Mm : Ht8Ge)

    4.2.1 8 mm Width Tape Splicing Procedure 3. Tape Splicing Procedure (For 8 mm : HT8GE) Peel off the white peeling paper on First, adhere the cover tape surface Adhere the cover tape surface on Bend the splicing tape along the the splicing tape, so that the paper of the new tape onto the splicing the feeder side.

  • Page 25: Precautions

    4.2.1 8 mm Width Tape Splicing Procedure 4. Precautions (2) When the carrier tape is cut or spliced, take (3) Cut and splice the carrier tape so that there is (1) Lay the cover tapes correctly on each other. The new tape is laid on the tape on the care so that the component feed pitch does no gap, overlap or deviation of the carrier feeder side.

  • Page 26: Mm And 16 Mm Width Tape Splicing Procedure

    1•Í ‘•’u‚ɂ‚¢‚Ä 4.2.2 12 mm and 16 mm Width Tape Splicing Procedure 1. Cutting New Tape 2. Cutting Tape on Feeder Side 3. Tape Splicing Procedure 4. Precautions Tape Cutting Jig : G-S037-02 Splicing Tape Splicing Tape For 12 mm Width : G-S038-02 For 16 mm Width : G-S038-03 FC12QE, FC16QE,...

  • Page 27: Cutting New Tape

    4.2.2 12 mm and 16 mm Width Tape Splicing Procedure 1. Cutting New Tape (1) Prepare a new tape. (2) Cut the tape, using the tape (3) Cut the cover tape. (4) The preparation of new tape cutting jig. has been completed. Component Compertment Hole Pilot Pins...

  • Page 28: Tape Splicing Procedure (For 24 Mm : Fc24Qe)

    4.2.2 12 mm and 16 mm Width Tape Splicing Procedure 3. Tape Splicing Procedure (For 12 mm : FC12QE, 10896-96-430 (For backing), For 16 mm : FC16QE, 10896-96-430 (For backing)) Peel off the white peeling First, adhere the cover tape Adhere the cover tape sur- Bend the splicing tape along Peel off the transparent film.

  • Page 29: Precautions

    4.2.2 12 mm and 16 mm Width Tape Splicing Procedure 4. Precautions (2) When the carrier tape is cut or spliced, take (3) Cut and splice the carrier tape so that there is (1) Lay the cover tapes correctly on each other. The new tape is laid on the tape on the care so that the component feed pitch does no gap, overlap or deviation of the carrier...
  • Page 30 1•Í ‘•’u‚ɂ‚¢‚Ä 4.2.3 24 mm Width Tape Splicing Procedure 1. Cutting New Tape 2. Cutting Tape on Feeder Side 3. Tape Splicing Procedure 4. Precautions Tape Cutting Jig : G-S037-02 Splicing Tape (For 24 mm Width) : G-S038-04 (FC24QE) 0507-003 Tg1147-PM-SO...
  • Page 31 4.2.3 24 mm Width Tape Splicing Procedure 1. Cutting New Tape (1) Prepare a new tape. (2) Cut the tape, using the tape (3) Cut the cover tape. (4) The preparation of new tape cutting jig. has been completed. Component Compertment Pilot pins Hole Cover Tape...
  • Page 32 4.2.3 24 mm Width Tape Splicing Procedure 3. Tape Splicing Procedure (For 24 mm : FC24QE) Cut off the splicing tape along Peel off the white peeling First, adhere the cover tape Adhere the cover tape sur- Bend the splicing tape along the perforations.
  • Page 33 4.2.3 24 mm Width Tape Splicing Procedure 4. Precautions (2) When the carrier tape is cut or spliced, take (3) Cut and splice the carrier tape so that there is (1) Lay the cover tapes correctly on each other. The new tape is laid on the tape on the care so that the component feed pitch does no gap, overlap or deviation of the carrier feeder side.

  • Page 34: Mm Width Tape Splicing Procedure

    1•Í ‘•’u‚ɂ‚¢‚Ä 4.2.4 32 mm Width Tape Splicing Procedure 1. Cutting New Tape 2. Cutting Tape on Feeder Side 3. Tape Splicing Procedure 4. Precautions Tape Cutting Jig : G-S037-02 Splicing Tape (Using splicing tape for 24 mm width tape) : G-S038-04 (FC24QE) 0507-003 Tg1147-PM-SO...
  • Page 35 4.2.4 32 mm Width Tape Splicing Procedure 1. Cutting New Tape (1) Prepare a new tape. (2) Cut the tape, using the tape (3) Cut the cover tape. (4) The preparation of new tape cutting jig. has been completed. Component Compertment Pilot Pins Hole Cover Tape...

  • Page 36: (Using Splicing Tape For 24 Mm Width Tape : Fc24Qe)

    4.2.4 32 mm Width Tape Splicing Procedure 3. Tape Splicing Procedure (Using splicing tape for 24 mm width tape : FC24QE) Cut off the splicing tape along Peel off the white peeling First, adhere the cover tape Adhere the cover tape sur- Peel off the peeling paper, the perforations.

  • Page 37: Precautions

    4.2.4 32 mm Width Tape Splicing Procedure 4. Precautions (1) Lay the cover tapes correctly on each other. (2) When the carrier tape is cut or spliced, take (3) Cut and splice the carrier tape so that there is The new tape is laid on the tape on the care so that the component feed pitch does no gap, overlap or deviation of the carrier feeder side.

  • Page 38: Splicing Procedure Using A Pocket On The Carrier Tape

    1•Í ‘•’u‚ɂ‚¢‚Ä 4.2.5 Splicing Procedure using a pocket on the carrier tape 1. Cutting New Tape 2. Preparation of Carrier Tape for Joint 3. Cutting Tape on Feeder Side 4. Tape Splicing Procedure Tape Cutting Jig : G-S037-02 5. Precautions Splicing Tape Splicing Tape Splicing Tape...

  • Page 39: Preparation Of Carrier Tape For Joint

    4.2.5 Splicing Procedure using a pocket on the carrier tape 1. Cutting New Tape (1) Prepare a new tape. (2) Cut the tape, using the tape (3) Cut the cover tape. (4) The preparation of new tape has cutting jig. been completed.

  • Page 40: Cutting Tape On Feeder Side

    4.2.5 Splicing Procedure using a pocket on the carrier tape 3. Cutting Tape on Feeder Side (1) Prepare the tape on the feeder (2) Cut the tape, using the tape (3) The preparation of the tape on the feeder side has been completed. side.

  • Page 41: Tape Splicing Procedure

    4.2.5 Splicing Procedure using a pocket on the carrier tape 4. Tape Splicing Procedure Cover the prepared carrier Cover also the tape on the In the case of the tape with Peel off the white peeling Align the reference guide with tape for joint over the head feeder side over the head 24 mm and 32 mm width, cut...

  • Page 42: Precautions

    4.2.5 Splicing Procedure using a pocket on the carrier tape 5. Precautions (1) Lay the cover tapes correctly on each other. (2) Cut and splice the carrier tape so that there is (3) When the splicing tape is adhered, set the The new tape is laid on the tape on the no overlap of the carrier tape on the splicing center of the cut position of the splicing tape.

  • Page 44: Confirmation Of The No. Of Components To Be Replenished

    4.3 Confirmation of the No. of Components to be replenished 4.3 Confirmation of the No. of Components to be replen- ished • If the components are replenished with the new carrier tape spliced (1) Press the [8] [Fdr Reload] button in the "Component Replenishment" window (See Fig.
  • Page 45 1st Edition Issued Nov., 2004 Copying Prohibited 5th Edition Issued Nov., 2005 0511-005 Tg1147-PM-SO...

This manual is also suitable for:

Uic g-s037-02Uic g-s038-01Uic g-s038-02Uic g-s038-03Uic g-s038-04

Table of Contents