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Please read these warnings and use and assembly
instructions completely and carefully before starting.
Failure to do so may cause product failure, or result
in environmental contamination due to liquid leakage
into the soil, creating hazardous spill conditions.
OPW Standard Product Warranty Tag: Notice:
Flex-Works by OPW, Inc., VAPORSAVER™ and all
other OPW products must be used in compliance
with all applicable federal, state, provincial and local
laws, rules and regulations. Product selection is the
sole responsibility of the customer and/or its agents
and must be based on physical specifications and
limitations, compatibility with the environment and
material to be handled. All illustrations and
specifications in this literature are based on the
latest production information available at the time of
publication. Prices, materials and specifications are
subject to change at any time, and models may be
discontinued at any time, in either case, without
notice or obligation.
OPW warrants solely to its customer (the initial
purchaser and any subsequent purchasers within
the warranty period) that the following products sold
by OPW will be free from defects in materials and
workmanship under normal use and conditions for
the periods indicated:
210271 – Fibrelite Multiport Spill Container
Fibrelite Multiport Installation and
Maintenance Instructions
OPW's exclusive obligation under this limited
warranty is, at its option, to repair, replace or issue
credit (in an amount not to exceed the list price for
the product) for future orders for any product that
may prove defective within the applicable warranty
period. (Parts repaired or replaced under warranty
are subject to prorated warranty coverage for
remainder of the original warranty period). Complete
and proper warranty claim documentation and proof
of purchase required. All warranty claims must be
made in writing and delivered during the applicable
warranty period to OPW at OPW 9393 Princeton-
Glendale Road Hamilton, Ohio, USA 45011,
Attention: Customer Service Manager. No products
may be returned to OPW without its prior written
authority.
This limited warranty shall not apply to any
FlexWorks or VAPORSAVER™ product unless it is
installed by an OPW attested installer and all
required site and warranty registration forms are
completed and received by OPW within 60 days of
installation. This limited warranty also shall not
apply to any FlexWorks, VAPORSAVER™ or other
OPW product: unless all piping connections are
installed with a nationally-recognized or state-
approved leak detection device in each tank and
dispenser sump (which are not for storage and from
which all discharge hydrocarbons must be removed,
and the systems completely cleaned, within 24
hours); unless testable sumps utilize FlexWorks pipe
and access fit-tings; unless a sump inspection log or
an EPA recommended/required checklist is
maintained and the results are furnished to OPW
upon request; and unless OPW is notified within 24
hours of any known or suspected product failure and
is provided with unrestricted access to the product
and the site. This limited warranty also shall not
apply to any product which has been altered in any
way, which has been repaired by anyone other than
a service representative authorized by OPW, or
when failure or defect is due to: improper
installation or maintenance (including, without
limitation, failure to follow FlexWorks Quick
Reference Manu-al Installation Guide and all product
warning labels); abuse or misuse; violation of health
or safety requirements; use of another
manufacturer's, or otherwise un-authorized,
substances or components; soil or other surface or
subsurface conditions; or fire, flood, storm, lightning,
earthquake, accident or any other conditions, events
or circumstances beyond OPW's control .
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Summary of Contents for Dover OPW Fibrelite Multiport

  • Page 1 Fibrelite Multiport Installation and Maintenance Instructions OPW’s exclusive obligation under this limited Please read these warnings and use and assembly instructions completely and carefully before starting. warranty is, at its option, to repair, replace or issue Failure to do so may cause product failure, or result credit (in an amount not to exceed the list price for in environmental contamination due to liquid leakage the product) for future orders for any product that...
  • Page 2 THIS LIMITED WARRANTY IS IN LIEU OF ALL TOOLS NEEDED FOR INSTALLATION AND ASSEMBLY: OTHER WARRANTIES, EXPRESS OR IMPLIED, AND ALL OTHER WARRANTIES INCLUDING, WITHOUT LIMITATION, THE WARRANTIES OF 1. FL7A Lifting handle MERCHANTABILITY AND FITNESS FOR A 2. Pipe wrench PARTICULAR PURPOSE, ARE HEREBY 3.
  • Page 3 Fibrelite Multiport Parts Diagram FL100-MP16S Cover FLMP-IP Inspection Port FC-11 Fill Covers FLMP-SB Shroud Boot Kit Qty. 2 shown FL100F Frame WSP37-16S Water Shroud Platform FL100-SK12 S8-3100-TH Skirt Top Hat with Ring S8CR / S8CRD Sump Base FLMP-IP Inspection Port P761C-FLPL P761C-FLDV Spill Container,...
  • Page 4 - For new installations with OPW / Fibrelite single wall tanks sumps proceed to step 1 on page 5. - For new installations with double wall tank sumps proceed to step 34 on page 12. - For retrofit installations replacing an existing steel multiport or new installations onto a round single wall sump proceed to step 38 on page...
  • Page 5 Fibrelite Multiport Spill Container whatsoever for the integrity of joints using Installation Instructions for new installation with alternate tank sump mounting systems. OPW / Fibrelite single wall tank sump. 3. For collar mount installation. Measure IMPORTANT: across the tank collar and ensure it is the For best results, OPW / Fibrelite Fiberglass Tank same size as the tank sump before Sumps should be installed when the ambient...
  • Page 6 6. Use a jigsaw or angle grinder with a diamond grit blade to trim the top of the sump at the marked line from step 5. Ensure that the sump is cut evenly. A jagged or uneven cut must be corrected before proceeding.
  • Page 7 Figure 10 13. Using brush, paint resin onto sanded Figure 7 surfaces at the tank collar joint. Apply resin around circumference of the tank collar. 9. Immediately after cleaning, install the tank sump onto the tank collar. Note: Prior to fiberglassing the sump to the tank collar, dry fit it onto the collar and position so that the sump facets align perpendicular with the pipework exit/entry...
  • Page 8 16. Allow a minimum of one hour for the resin to cure before proceeding with any other work on the tank sump. Allow 24 hours before putting any stress on the sump. Figure 15 17. In addition to fiberglassing the outside tank Figure 12 collar joint, the inner tank collar joint should be filled with an epoxy resin to ensure that...
  • Page 9 Important: Resin Set-up Times After joining the sump base to the collar 24. Measure the distance from the string line to allow the epoxy resin adhesive to harden the top of the top hat. This dimension should measure between 10.5” to 11.5”. If before proceeding.
  • Page 10 Figure 21 28. Smooth off the epoxy resin inside the joint and around the outside of the joint. 29. Allow adhesive to set-up undisturbed until it is hard. Important: Resin Set-up Times After joining the sump top hat to the sump base allow the epoxy resin adhesive to harden before proceeding.
  • Page 11 Figure 23 32. Leak Testing OPW recommends the following procedure for hydrostatic testing of tank sumps 1) Visually inspect all entry boots for band Figure 24 clamps, compression rings and donuts for possible leak points prior to testing. Correct as needed. 33.
  • Page 12 Fibrelite Multiport Spill Container Installation Instructions for new installation with double wall tank sump. 34. Three methods are currently available to adapt the Fibrelite multiport spill container system to double wall tank sumps. These include: a. Factory installed WS-RING-37 onto Western Fiberglass, Xerxes, or similar double wall tank sump.
  • Page 13 Fibrelite Multiport Spill Container mounted in the bottom of the spill container Installation Instructions for retrofit installations (on FSA face seal adapter) the valve will replacing an existing steel multiport or new need to be adjusted or replaced to meet the installations onto a round single wall sump dimension in the new configuration.
  • Page 14 Figure 27 210271 – Fibrelite Multiport Spill Container Page 14...
  • Page 15 Fibrelite Multiport Spill Container Installation Instructions for aligning / installing Point of Facet the skirt and frame 47. After the sumps have been installed and backfilled, the multiport or offset fill covers can be installed. The FL100F frame must be carefully installed to ensure the fill and vapor port openings will line up properly Obs.
  • Page 16 Fibrelite Multiport Spill Container 52. Remove existing FL100 cover and measure Installation Instructions for retrofit into existing the distance from the spill platform to the final grade. Distance should be 12” +/- 4” in composite frame order to retrofit. If distance does not meet 49.
  • Page 17 Figure 32 210271 – Fibrelite Multiport Spill Container Page 17...
  • Page 18 Figure 33 210271 – Fibrelite Multiport Spill Container Page 18...
  • Page 19 54. Remove spill platform from existing tank sump top hat. If present remove S-CS- SEALANT sealant between skirt and top hat. See Figure 34. Figure 34 210271 – Fibrelite Multiport Spill Container Page 19...
  • Page 20 Fibrelite Multiport Spill Container Installation Instructions 55. Adjust the riser(s) from the underground tank so that both the fill and vapor risers are set below the final grade. Use the dimensions below: Spill Container Inches below top of multiport (L) 5 Gal.
  • Page 21 Once the cam-lock is secure refit the water shroud platform. Note: It may be necessary to further adjust the cam-lock height until the optimal position is located. Figure 38 61. Install water shroud platform and boots over spill containers. See Figure 39. Figure 40 Figure 39 62.
  • Page 22 63. Align holes on shroud boots with holes in spill container upper ring and bellows. After aligning holes tighten shroud boot clamps to 60 in-lbs. See Figure 46. Figure 42 Figure 46 64. Install new FL100-MPS cover into FL100F frame. Ensure observation port in shroud cover and FL100-MPS cover are aligned.
  • Page 23 Figure 49 66. Install the spill bucket covers. For retrofit installations into an existing composite frame not requiring concrete proceed to step 71 on page 24. 67. Confirm frame is still aligned properly as determined in step 47. Complete backfilling to appropriate level.
  • Page 24 71. Install overfill valve, jack screw kits, pipe hazardous waste. If the leak cannot be nipples, adapters, and caps into spill corrected the spill container should be containers as specified.in their installation replaced with another. instructions. Adapters must be no more than 8”...
  • Page 25 Operation and Maintenance: the drain valve with P/N 1DK-2100-EVR (specified After each fuel delivery, the operator must remove torque 11.5 ft-lbs min to 13.5 ft-lbs max, 5/16-18 UN any standing fuel from the container. Fuel can be thread). The sealable cover (1SC) adjustment nut is removed by actuating the drain valve or with a set at the factory, but due to environmental gasoline absorbing disposable towel.
  • Page 26: Appendix A - P7Xx Or P5Xx Bucket With Adapter Ring Installation Only

    Appendix A – P7XX or P5XX Bucket with Adapter Ring Installation Only Riser Height dimensions for use of P7XX or P5XX Buckets with Adapter Ring. Figure 53 210271 – Fibrelite Multiport Spill Container Page 26...
  • Page 27 Appendix A (continued) – P7XX or P5XX Bucket with Adapter Ring Installation Only Before installing P7XX or P5XX bucket attach adapter ring to bucket. Attach adapter ring 210641-KIT to P7XX or P5XX Buckets as shown in Figure 54. Ensure lockwasher and flat washer are installed on the bolt. Tighten the four supplied 5/16-18 bolts to 15 ft-lbs minimum to 20 ft-lbs maximum.
  • Page 28: Appendix B - Adjusting Sc-Series Sealable Cover Gasket, Sc Port Covers Only

    Appendix B – Adjusting SC-Series Sealable Cover Gasket, SC Port Covers Only When using an SC-Series sealable cover in an FL100-MP16S multiport or FL100-OF8S single port cover, the gasket must be adjusted prior to installation to ensure a watertight seal. Follow the steps below for proper gasket adjustment: B1.