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Dover markem-imaje 2200 User Manual

Dover markem-imaje 2200 User Manual

Corner wrap
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the team to trust
the team to trust
en
A41568-B
9, rue Gaspard Monge B.P. 110
26501 Bourg-lès-Valence Cedex
France
Tél. : +33 (0) 4 75 75 55 00
www.markem-imaje.com
Fax : +33 (0) 4 75 82 98 10
User manual
2200
Corner wrap

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Summary of Contents for Dover markem-imaje 2200

  • Page 1 User manual the team to trust the team to trust 2200 Corner wrap A41568-B 9, rue Gaspard Monge B.P. 110 26501 Bourg-lès-Valence Cedex France Tél. : +33 (0) 4 75 75 55 00 www.markem-imaje.com Fax : +33 (0) 4 75 82 98 10...
  • Page 2: Table Of Contents

    Contents „ Overview The 2200 Corner Wrap Applicator Applicator type Authorized configurations Front-Top Apply: Vertical with Nose Down Front-Side Apply: Horizontal with 360° KIT „ Installation Tools Module preparation Torsion spring Installation of the hardware Front and side application Front and top application Software configuration Adjustments „...
  • Page 3 Contents A41568-B...
  • Page 4 Overview A41568-B...
  • Page 5 Overview A41568-B...
  • Page 6: X84; Overview

    Overview „ Overview This guide gives details of the installation, use and maintenance of the 2200 Corner Wrap applicators. The 2200 Corner Wrap Applicator The main benefits of the Series 2200 Corner Wrap applicator are: • Applying a single label on adjacent faces of a moving case. •...
  • Page 7 Overview Due to the print unit orientation. The printer can only be installed on the right side of the conveyor for a front and side application. A41568-B...
  • Page 8: Authorized Configurations

    Overview Authorized configurations The Corner Wrap has 2 authorized configurations. „ Front-Top Apply: Vertical with Nose Down A41568-B...
  • Page 9: Front-Side Apply: Horizontal With 360° Kit

    Overview „ Front-Side Apply: Horizontal with 360° KIT A41568-B...
  • Page 10: Installation

    Installation A41568-B...
  • Page 11 Installation A41568-B...
  • Page 12: X84; Installation

    Installation „ Installation This section describes how to assemble, install and adjust the Corner Wrap applicator module. Tools In order to be able to do this task, you will need to have access to Allen keys: 2,5 mm - 3 mm - 4 mm - 5 mm. Module preparation This section explains how to prepare the module so it can be installed.
  • Page 13: Pad

    Installation 2. Put a 4mm allen key in the hole on the spring torsion ring. 3. Next, pull the key down so it is in line with the table. 4. Now, tighten the lock screw on the opposite/inner side of the ring with a 3mm allen key.
  • Page 14 Installation 1. Loosen the two screws in the middle of the pad with a 5mm allen key. 2. Move the pad to the new correct position. You can use the 10mm incremental holes when replacing a small pad with a medium pad. Jumping 4 steps will move the pad 40 3.
  • Page 15: Installation Of The Hardware

    Installation Installation of the hardware Black tube White tube 1. Assemble the applicator and the applicator bracket. 2. Connect the pneumatic interface and signal cable to B connector. 3. Once the Applicator is bolted to the bracket, set the applicator pad 1mm from the printer dispensing edge.
  • Page 16: Front And Side Application

    Installation „ Front and side application Dispensing edge and 1 pad in line Side View 1. Set the Pad 90° to the conveyor. Side View 90° Conveyor 2. Set the 2 90°-95° to oncoming box. A41568-B...
  • Page 17: Front And Top Application

    Installation „ Front and top application Top View 90°-95° 1. Set the pad 90° - 95° to the conveyor. Side view 90°-95° Conveyor 2. Set 2 pad parallel to oncoming box. A41568-B...
  • Page 18: Software Configuration

    Installation Top View „ Software configuration Make sure that your printer has 2200 printer firmware 3.5.x or later. Please check the User Manual for the 2200 Applicator to find out how to find out which printer firmware version is installed. The web Interface: ASCII interface: 1.
  • Page 19: Adjustments

    Installation „ Adjustments It is necessary to do some label support and vacuum adjustments on the module. Here you can see which settings influence which part of the pad. LS = Label Support V1 = Pad Vacuum on 1 Pad. V2 = Pad Vacuum on 2 Pad.
  • Page 20 Technical Specifications A41568-B...
  • Page 21: Technical Specifications

    Technical Specifications A41568-B...
  • Page 22: Label Sizes

    Technical Specifications „ Technical specifications This section describes the technical specifications for the Corner Wrap 2200 Applicator Series. Label sizes The labels will be available in different lengths. General Label specifics: • Min Width (Height): 50 mm, max 120 mm (24x0 versions) •...
  • Page 23: Firmware And Hardware Versions

    Technical Specifications Firmware and hardware versions The printer firmware 3.5.x or later is required. Capacity The Corner Wrap can label up to 30 products per minute depending on label length, conveyor speed and product spacing. See table below for capacity estimations. Product weight The Corner Wrap unit weights less than 2kg.
  • Page 24 Troubleshooting A41568-B...
  • Page 25 Troubleshooting A41568-B...
  • Page 26: X84; Troubleshooting

    Troubleshooting „ Troubleshooting Trouble shooting for Front-Side & Front-Top Apply. Fault Causes Actions Label buckles when feeding Vacuum on second pad too high Reduce 2 pad vacuum pressure across the 2 by half a turn at a time Label flaps during feed out e.g. Support blow too high Reduce support blow by half •...
  • Page 27: Trouble Shooting For Front-Side Apply

    Troubleshooting Trouble shooting for Front-Side Apply. Fault Causes Actions Label dropping off the pads at Not enough vacuum on 2 Increase vacuum by half a turn at the end of print feed a time. Label falling away from 2 pad Vacuum not holding onto Increase support blow by half •...
  • Page 28 Revision 2200 Corner Wrap Instructions update – The revision A index corresponds to the first edition of this manual. – The revision index changes with each update. Date published Documentation revision Firmware version 08/07/2010 18/08/2011 For Marking & Coding Equipment. Photographs and drawings are not binding in detail. This document was originally written in English. The English text of this document shall alone be authentic and shall prevail in the event of a dispute.
  • Page 29 A41568-B...
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