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Dunster House P5-3060CORGAZ Installation Manual

Dunster House P5-3060CORGAZ Installation Manual

Unicorn chunky corner gazebo

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INSTALLATION MANUAL
Please note:
1. This manual is designed for a right handed Gazebo but can be also used to build a left handed version.
2. If you have bought shingles, please use our shingle installation instructions.
3. If you have bought Atlas Single Carport/Garage or wall panel packs for your gazebo, please follow
the instructions provided at the end of these manuals for how to assemble the panels.
4. If you have bought Atlas Single Garage, please refer to the instructions provided with the garage
door pack on how to assemble doors.
5. Fixings are supplied with Gazebo (except for those required to secure Bracket to base)
Manufacturer:
Dunster House Ltd.
Caxton Road
Bedford
Bedfordshire
England
MK41 0LF
UNICORN CHUNKY CORNER GAZEBO
P5-3060CORGAZ
Unique Product Reference Number:
__________________________________
3m x 6m
V5
Customer Service Department:
cs@dunsterhouse.co.uk
www.dunsterhouse.co.uk

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Summary of Contents for Dunster House P5-3060CORGAZ

  • Page 1 4. If you have bought Atlas Single Garage, please refer to the instructions provided with the garage door pack on how to assemble doors. 5. Fixings are supplied with Gazebo (except for those required to secure Bracket to base) Unique Product Reference Number: Manufacturer: Dunster House Ltd. Caxton Road __________________________________ Bedford Customer Service Department: Bedfordshire cs@dunsterhouse.co.uk...
  • Page 2 In the unlikely event that you need to contact us, please do so in writing to: Email: cs@dunsterhouse.co.uk Post: Dunster House Ltd, Caxton Road, Elms Farm Industrial Estate, Bedford, MK41 0LF, England. Our Customer Service department is open 9 a.m. to 5 p.m. Monday to Friday. Please include your Sales Order (SO) number or post code in any correspondence with Customer Service to enable them to locate your file.
  • Page 3 Components required for Unicorn Chunky Corner Gazebo 6m x 3m 120x120x2260.A 6x Post (Pressure Treated) 2260 120x120x2260.C 2x Post (Pressure Treated) 2260 45x140x3200.A 2x Beam (Pressure Treated) 3200 45x140x3095.A 2x Beam (Pressure Treated) 3095 45x140x3050.A 2x Rafter (Pressure Treated) 3050 45x140x2282.A 4x Rafter (Pressure Treated) 2282...
  • Page 4 Components required for Unicorn Chunky Corner Gazebo 6m x 3m 45x140x1804.A 4x Rafter (Pressure Treated) 1804 45x140x1035.A 1035 4x Rafter (Pressure Treated) 45x140x1035.B 4x Rafter (Pressure Treated) 1035 45x140x2762.A 1x Ridge Board (Pressure Treated) 2762 45x140x630.A 16x Brace (Pressure Treated) 20x120x300.A 32x Post Trim (Pressure Treated) F.2843...
  • Page 5 H2.5 Bracket M6x45mm Hex. Head Bolts for SMB014 Brackets Bracket LS30 M6 Washers for SMB014 Brackets 70x70x55mm L Bracket Dunster House Logo M6 Clave Nuts for SMB014 Brackets M10x120mm Hex. Head Screws for Braces Customer Instructions M10x20mm Washers for Braces...
  • Page 6 Assembly Steps for Unicorn Chunky Corner Gazebo 6m x 3m ** Avoid splitting timber parts by pre-drilling all screw holes ** - M6x45mm Hex.Head Bolt - M10x120mm Hex, Head Screw - Clave nut - 35mm, 70mm, 100mm, 120mm, Screws - Circular Washer - SMB015 Bracket - Bracket LS30 - 70x70x55 L Bracket...
  • Page 7 Assembly Steps for Unicorn Chunky Corner Gazebo 6m x 3m ** Avoid splitting timber parts by pre-drilling all screw holes ** 120x120x2260.A 45x145x3200.A 100mm Screws • Assemble (2x) 120x120x2260.A Posts and 45x140x3200.A Beam as shown in the diagram below. Step 1. •...
  • Page 8 Assembly Steps for Unicorn Chunky Corner Gazebo 6m x 3m ** Avoid splitting timber parts by pre-drilling all screw holes ** 120x120x2260.A 45x140x3050.A 120x120x2260.C 100mm Screws 45x140x3095.A 120mm Screws Connect assemblies created in step 1 and 2 using (1x) 45x140x3095.A and 45x140x3050.A Beam Step 3.
  • Page 9 Assembly Steps for Unicorn Chunky Corner Gazebo 6m x 3m ** Avoid splitting timber parts by pre-drilling all screw holes ** 45x140x630.A 70x70x55 Bracket M10x120mm Hex Head Screw 35mm Screws M10x28mm Washer Step 5. • Position and fix 10x 45x140x630.A Brace onto the posts. Use (2x) M10 x120mm Hex Head Screw and 2x Washer for each post as shown in the diagram below.
  • Page 10 Assembly Steps for Unicorn Chunky Corner Gazebo 6m x 3m ** Avoid splitting timber parts by pre-drilling all screw holes ** 45x140x1785.B H2.5 Bracket 35mm Screws 45x45x2830 M6x45mm Hex Head Bolt and Washer 24x Washer SMB014 Bracket Clave Nut Step 6. •...
  • Page 11 Assembly Steps for Unicorn Chunky Corner Gazebo 6m x 3m ** Avoid splitting timber parts by pre-drilling all screw holes ** 45x140x2282.A M6 Washers 120mm Screws M6x45mm Hex Head Bolts M6 Clave Nuts 45x140x2762.A • Fit 45x145x2282.A rafters and 45x140x2762.A ridge beam by slotting and bolting them into place. Step 7.
  • Page 12 Assembly Steps for Unicorn Chunky Corner Gazebo 6m x 3m ** Avoid splitting timber parts by pre-drilling all screw holes ** 45x140x1035.A 45x140x1035.B 192x 35mm Screws H2.5 Bracket Bracket LS30 Step 8. • Fix 4x 45x140x1035.A and 4x 45x140x1035.B rafters to 45x140x1804.A rafters. •...
  • Page 13 Assembly Steps for Unicorn Chunky Corner Gazebo 6m x 3m ** Avoid splitting timber parts by pre-drilling all screw holes ** Roof Boards (Per Section) F.2843 40mm Ring Shank Nail (Per Section) Step 9. • Start to fix the Roof Boards by positioning the longest board flush to the ends of Rafter and 22mm to the centre.
  • Page 14 Fix four (4x) 20x120x300.A Trim onto each of the Posts using 2x 35mm screws per Trim. 64x - 20x120x300.A 35mm Screw Fix Dunster House metal logo to the post as shown with (2x) 35mm Screws Congratulations on your new Gazebo !!
  • Page 15 Assembly Steps for Unicorn Chunky Corner Gazebo 6m x 3m (Felt) Plastic Waterproof Membrane: • Fully cover the roof with the plastic waterproof membrane leaving a minimum of 30mm overhang. • Use a staple gun or tacks to secure the membrane to the roof boards. Felt: •...
  • Page 16 Assembly Steps for Unicorn Chunky Corner Gazebo 6m x 3m Important: If your shingles have a peelable plastic backing remove this before installing them to the roof. • Felt lap Adhesive is an optional extra. • Membrane: Place membrane over top of roof leaving a 15-20mm overhang on each side. if membrane does not overlap •...
  • Page 17 Place further shingles across the top ridge of the gazebo using shingles cut out from the previous step. Secure Step 6: these into place with nails provided. Important: Adhesive layer (Bitumen) on the back of the shingles will adhese the shingles together in warm sunlight. Dunster House Shingles installation video - https://www.youtube.com/watch?v=IFMFYYSUEUI Page 17...
  • Page 18 Assembly Steps for Unicorn Chunky Corner Gazebo 6m x 3m Important: • If your shingles have a peelable plastic backing remove this before installing them to the roof. • Felt lap Adhesive is an optional extra. Membrane: Place membrane over top of roof leaving a 15-20mm overhang on each side. if membrane does not overlap whole area of roof face overlap a second piece with at least a 20mm overlap.
  • Page 19 Place further shingles across the top ridge of the gazebo using shingles cut out from the previous step. Secure Step 6: these into place with nails provided. Important: Adhesive layer (Bitumen) on the back of the shingles will adhese the shingles together in warm sunlight. Dunster House Shingles installation video - https://www.youtube.com/watch?v=IFMFYYSUEUI Page 19...
  • Page 20 Assembly Steps for Unicorn Chunky Corner Gazebo 6m x 3m • Start with the rear wall of the cabin. (Guttering) Fig. A • The guttering pack includes wooden wedges which should be fixed to the eaves edging using one screw per wedge. •...
  • Page 21 4. If you have bought Atlas Single Garage, please refer to the instructions provided with the garage door pack on how to assemble doors. 5. Fixings are supplied with Gazebo (except for those required to secure Bracket to base) Unique Product Reference Number: Manufacturer: Dunster House Ltd. Caxton Road __________________________________ Bedford Customer Service Department: Bedfordshire cs@dunsterhouse.co.uk...
  • Page 22 Assembly Steps for Unicorn Chunky Corner Gazebo 6m x 3m ** Avoid splitting timber parts by pre-drilling all screw holes ** 35x70x1300 35x35x800 90mm Screw • Assemble (2x) balustrades by fixing (2x) 35x70x1300.A Handrails and (6x) 35x35x800 Balustrade. Step 16. •...
  • Page 23 INSTALLATION MANUAL Additional Wall Panels IMPORTANT INFORMATION Please remove component 45x140x630.A (Brace) if components CP1 and or CP8 are being installed. Please note: 1. These instructions will enable you to assemble additional wall panels to your Gazebo. 2. Avoid splitting timber by pre-drilling ALL screw holes...
  • Page 24 Components for Additional Wall PanelsUnicorn Chunky Corner Gazebo 6m x 3m Panel CP1 Panel CP2 Pressure Treated Pressure Treated Panel CP8 Pressure Treated Page 24...
  • Page 25 Components required for Additional Wall Panels for Atlas Gazebo 15x70x2120 Full Wall Panel Trim (Pressure Treated) 2120 15x70x1065 Half Wall Panel Trim (Pressure Treated) (Cut from full height trim) 1065 15x70x1035 Glass Wall Panel Trim (Pressure Treated) 1035 (Cut from full height trim) 20x100x908 Glass Wall Panel Sill (Pressure Treated)
  • Page 26 Assembly Steps for Unicorn Chunky Corner Gazebo 6m x 3m Full height wall panels assembly ** Quantity of components will vary, Panel CP1 M10 Shield Anchors depending on your purchase. 60mm Screws M10x28 Washers M10x110 Bolts Step 1. Position the Panel CP1 between the Posts as shown in the diagram below. •...
  • Page 27 Assembly Steps for Unicorn Chunky Corner Gazebo 6m x 3m Full height wall panels assembly 15x70x2120 Trim 35mm Screws Step 2. • Fix 15x70x2120 Trims using (8) 35mm screws per trim on the outside of the wall panels. • Fix 15x70x2120 Trims using (8) 35mm screws per trim on the inside of the wall panels. The Trims will cover the joints between the panels.
  • Page 28 Assembly Steps for Unicorn Chunky Corner Gazebo 6m x 3m Half height wall panels assembly ** Quantity of components will vary, Panel CP2 M10 Shield Anchors depending on your purchase. 25x70x1065 Trim M10x28 Washers M10x110 Bolts Step 1. • Position the Panel CP2 between the Posts as shown in the diagram below. Join (2) Panel CP2 using (6) 60mm screws.
  • Page 29 Assembly Steps for Unicorn Chunky Corner Gazebo 6m x 3m Half height wall panels assembly 20x100x908 Sills 15x70x1065 & 15x70x1085 35mm Screws Step 2. • Position 20x100x908 Sills on top of Panels CP2 so that they are flush with the panel frame from inside the gazebo.
  • Page 30 Assembly Steps for Unicorn Chunky Corner Gazebo 6m x 3m Window panels assembly Panel CP8 35mm Screws **Assemble half height wall panels according to 15x70x1035 the instructions given on the previous pages. 60mm Screws • Remove the beading trims from one side of Panel CP8 frames. Step 1.
  • Page 31 Assembly Steps for Unicorn Chunky Corner Gazebo 6m x 3m 40mm Pin Nail 4x825x960 TGLASS 19x25x840 19x25x915 Step 1: Place silicone around the edge of the frame. Silicone Please note: The glass is a smaller size compared to panel frame to compensate for timbers Silicone Silicone contracting, swelling and glass not being...