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INSTALLATION MANUAL
Please note:
1. If you have bought shingles, please use our shingle installation instructions.
2. If you have bought the LEVIATHAN Single Carport/Garage or wall panel packs for your gazebo, please follow
the instructions provided at the end of these manuals for how to assemble the panels.
3. If you have bought the LEVIATHAN Single Garage, please refer to the instructions provided with the garage
door pack on how to assemble doors.
4. Fixings are supplied with Gazebo (except for those required to secure Bracket to base)
Manufacturer:
Dunster House Ltd.
Caxton Road
Bedford
Bedfordshire
England
MK41 0LF
LEVIATHAN OPEN GAZEBO
6m x 3.2m
P5-6030GAZAT
Unique Product Reference Number:
__________________________________
V5
Customer Service Department:
cs@dunsterhouse.co.uk
www.dunsterhouse.co.uk
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Summary of Contents for Dunster House P5-6030GAZAT
- Page 1 3. If you have bought the LEVIATHAN Single Garage, please refer to the instructions provided with the garage door pack on how to assemble doors. 4. Fixings are supplied with Gazebo (except for those required to secure Bracket to base) Unique Product Reference Number: Manufacturer: Dunster House Ltd. Caxton Road __________________________________ Bedford Customer Service Department: Bedfordshire cs@dunsterhouse.co.uk...
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Page 2: You Will Need
In the unlikely event that you need to contact us, please do so in writing to: Email: cs@dunsterhouse.co.uk Post: Dunster House Ltd, Caxton Road, Elms Farm Industrial Estate, Bedford, MK41 0LF, England. Our Customer Service department is open 9 a.m. to 5 p.m. Monday to Friday. Please include your Sales Order (SO) number or post code in any correspondence with Customer Service to enable them to locate your file. - Page 3 Components required for Leviathan Gazebo 6m x 3.2m 120x120x2260.A 4x Post (Pressure Treated) 2260 120x120x2260.C 2x Post (Pressure Treated) 2260 45x140x3200.A 2x Beam (Pressure Treated) 3200 45x140x3095.A 2x Beam (Pressure Treated) 3095 45x140x3050.A 2x Beam (Pressure Treated) 3050 45x140x2282.A 4x Rafter (Pressure Treated) 2282 45x140x1785.A 6x Rafter (Pressure Treated)
- Page 4 Components required for Leviathan Gazebo 6m x 3.2m 45x140x1804.A 4x Rafter (Pressre Treated) 1804 35x70x2196A 4x Rafter Tie (Pressure Treated) 2196 45x140x2762.A 1x Ridge (Pressure Treated) 2762 45x140x1035.A 4x Rafter (Pressure Treated) 1035 45x140x1035.B 4x Rafter (Pressure Treated) 1035 45x140x630.A 20x120x300.A 12x Brace (Pressure Treated) 24x Post Trim (Pressure Treated)
- Page 5 2x SMB014 Support (Pressure Treated) 2830 FIXINGS PACKING LIST PART NUMBER DESCRIPTION DH LOGO METAL Dunster House logo Plate SMB014 - bracket ver. 2 Bracket for rectangular roof M6 Claw Nut M6 Claw Nut ISO 7089 - 6 - 140 HV M6 Plain washers M6×55 Bolt...
- Page 6 Assembly Steps for Leviathan Gazebo 6m x 3.2m ** Avoid splitting timber parts by pre-drilling all screw holes ** - M6x55mm Hex.Head Bolt - M10x120mm Hex, Head Screw - Claw nut - 35mm, 70mm, 100mm, 120mm, Screws - Circular Washer - SMB014 Bracket - Bracket LS30 - 70x70x55 L Bracket...
- Page 7 Assembly Steps for Leviathan Gazebo 6m x 3.2m ** Avoid splitting timber parts by pre-drilling all screw holes ** 120x120x2260.A 2x 120x120x2260.C 45x140x3200.A 2x 45x140x3095.A 100mm Screws 2x 45x140x3050.A • Prepare the 2 end assemblies of Beams and Posts as shown in the diagram A below. Step 1.
- Page 8 Assembly Steps for Leviathan Gazebo 6m x 3.2m ** Avoid splitting timber parts by pre-drilling all screw holes ** M12 Washer 45x140x630.A 70mm screws 35mm Screws 70x70x55 L Bracket M10x120mm Hex Head Screws Step 2. Position prepared assemblies and remaining Beams. Join using the same principles as shown in 'Step 1'. •...
- Page 9 Assembly Steps for Leviathan Gazebo 6m x 3.2m ** Avoid splitting timber parts by pre-drilling all screw holes ** 45x140x1785.A SMB014 Bracket M6 Claw Nut 45x140x2762.A 35mm Screws H2.5 Bracket 45x45x2830 M6x55mm Hex Head Bolt & Washer Step 3. • Connect 3x 45x140x1785.B Rafters by sliding onto the chamfered arms of SMB014 Bracket.
- Page 10 Assembly Steps for Leviathan Gazebo 6m x 3.2m ** Avoid splitting timber parts by pre-drilling all screw holes ** 45x140x1785.A 120mm Screws M6x55mm Hex Head Bolt & Wash. 45x140x2282.A 35mm Screws SMB014 Bracket 45x45x2830 M6 Claw Nuts H2.5 Bracket Step 4. •...
- Page 11 Assembly Steps for Leviathan Gazebo 6m x 3.2m ** Avoid splitting timber parts by pre-drilling all screw holes ** 45x140x1035.A 45x140x1035.B 45x140x1804.A H2.5 Bracket Bracket LS30 192x 35mm Screws 70x70x55 L Bracket Step 5. • Fix remaining Rafters 45x140x1035.A and 1035.B to 45x140x2282.A and Beams using Bracket LS30 and 35mm screws.
- Page 12 Assembly Steps for Leviathan Gazebo 6m x 3.2m ** Avoid splitting timber parts by pre-drilling all screw holes ** Roof Boards per section 40mm Ring Shank Nail per section F.2843 • Start to fix the Roof Boards by positioning the longest boards flush to the ends of Rafter and 22mm to the centre. Step 6.
- Page 13 Assembly Steps for Leviathan Gazebo 6m x 3.2m ** Avoid splitting timber parts by pre-drilling all screw holes ** F.2843.A 35mm Screws 40mm Ring Shank Nail 20x120x300.A Step 8 • Fix the remaining Roof Boards F.2843.A using the same principles from the previous steps. •...
- Page 14 Assembly Steps for Leviathan Gazebo 6m x 3.2m (Felt) Plastic Waterproof Membrane: • Fully cover the roof with the plastic waterproof membrane leaving a minimum of 30mm overhang. • Use a staple gun or tacks to secure the membrane to the roof boards. Felt: •...
- Page 15 Assembly Steps for Leviathan Gazebo 6m x 3.2m Important: If your shingles have a peelable plastic backing remove this before installing them to the roof. • Felt lap Adhesive is an optional extra. • Membrane: Place membrane over top of roof leaving a 15-20mm overhang on each side. if membrane does not overlap •...
- Page 16 Place further shingles across the top ridge of the gazebo using shingles cut out from the previous step. Secure Step 6: these into place with nails provided. Important: Adhesive layer (Bitumen) on the back of the shingles will adhese the shingles together in warm sunlight. Dunster House Shingles installation video - https://www.youtube.com/watch?v=IFMFYYSUEUI Page 16...
- Page 17 Assembly Steps for Leviathan Gazebo 6m x 3.2m Important: • If your shingles have a peelable plastic backing remove this before installing them to the roof. • Felt lap Adhesive is an optional extra. Membrane: Place membrane over top of roof leaving a 15-20mm overhang on each side. if membrane does not overlap whole area of roof face overlap a second piece with at least a 20mm overlap.
- Page 18 Place further shingles across the top ridge of the gazebo using shingles cut out from the previous step. Secure Step 6: these into place with nails provided. Important: Adhesive layer (Bitumen) on the back of the shingles will adhese the shingles together in warm sunlight. Dunster House Shingles installation video - https://www.youtube.com/watch?v=IFMFYYSUEUI Page 18...
- Page 19 Assembly Steps for Leviathan Gazebo 6m x 3.2m • Start with the rear wall of the cabin. (Guttering) Fig. A • The guttering pack includes wooden wedges which should be fixed to the eaves edging using one screw per wedge. •...
- Page 20 INSTALLATION MANUAL Additional Wall Panels Leviathan Gazebo P5 - 6030CHGAP IMPORTANT INFORMATION Please remove component 45x140x630.A (Brace) if components CP1 and or CP8 are being installed. Please note: 1. These instructions will enable you to assemble additional wall panels to your Gazebo. The configuration of the panels shown on the illustrations may very from the product you have purchased.
- Page 21 Components required for Additional Wall Panels Panel CP1 Panel CP2 Pressure Treated Pressure Treated 1065 Panel CP8 Pressure Treated Page 21...
- Page 22 Components required for Additional Wall Panels for Leviathan Gazebo 15x70x2120 Full Wall Panel Trim 2120 15x70x1065 Half Wall Panel Trim 1065 (Cut from full height trim) 15x70x1035 1035 Glass Wall Panel Trim (Cut from full height trim) 20x100x908 Glass Wall Panel Sill 15x70x1085 Trim 1085...
- Page 23 Assembly Steps for Leviathan Gazebo 6m x 3.2m Full height wall panels assembly ** Quantity of components will vary, Panel CP1 M10 Shield Anchors depending on your purchase. 60mm Screws M10x28 Washers M10x110 Bolts Step 1. Position the Panel CP1 between the Posts as shown in the diagram below. •...
- Page 24 Assembly Steps for Leviathan Gazebo 6m x 3.2m Full height wall panels assembly 15x70x2120 Trim 35mm Screws Step 2. • Fix 15x70x2120 Trims using (8) 35mm screws per trim on the outside of the wall panels. • Fix 15x70x2120 Trims using (8) 35mm screws per trim on the inside of the wall panels. The Trims will cover the joints between the panels.
- Page 25 Assembly Steps for Leviathan Gazebo 6m x 3.2m Half height wall panels assembly ** Quantity of components will vary, Panel CP2 M10 Shield Anchors depending on your purchase. 25x70x1065 Trim M10x28 Washers M10x110 Bolts Step 1. • Position the Panel CP2 between the Posts as shown in the diagram below. Join (2) Panel CP2 using (6) 60mm screws.
- Page 26 Assembly Steps for Leviathan Gazebo 6m x 3.2m Half height wall panels assembly 20x100x908 Sills 15x70x1065 & 15x70x1085 35mm Screws Step 2. • Position 20x100x908 Sills on top of Panels CP2 so that they are flush with the panel frame from inside the gazebo.
- Page 27 Assembly Steps for Leviathan Gazebo 6m x 3.2m Window panels assembly Panel CP8 35mm Screws **Assemble half height wall panels according to 15x70x1035 the instructions given on the previous pages. 60mm Screws • Remove the beading trims from one side of Panel CP8 frames. Step 1.
- Page 28 Assembly Steps for Leviathan Gazebo 6m x 3.2m 40mm Pin Nail 4x825x960 TGLASS 19x25x840 19x25x915 Step 1: Place silicone around the edge of the frame. Silicone Please note: The glass is a smaller size compared to panel frame to compensate for timbers Silicone Silicone contracting, swelling and glass not being...
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