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Dunster House Atlas Installation Manual

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Please note:
1. If you have bought shingles, please use our provided shingle installation instructions.
2. If you have bought Atlas Double Carport/Garage, Hercules Single Carport/Garage or wall panel
packs for your gazebo, please follow the instructions provided at the end of these manual for how
to assemble the panels.
3. If you have bought Atlas Double Garage or Hercules Single Garage, refer to the instructions
provided with the garage door pack for how to assemble the doors.
4. If you have bought a Pheonix Chunky Corner Gazebo, please refer to the instructions
supplied in P3-36CHGAP.
Installation Manual
For
Atlas Open Gazebo 6x3
Unique Product Reference Number:
.........................
www.dunsterhouse.co.uk

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Summary of Contents for Dunster House Atlas

  • Page 1 3. If you have bought Atlas Double Garage or Hercules Single Garage, refer to the instructions provided with the garage door pack for how to assemble the doors.
  • Page 2 In the unlikely event that you need to contact us, please do so in writing to: Email: cs@dunsterhouse.co.uk Post: Dunster House Ltd., Caxton Road, Elms Farm Industrial Estate, Bedford, MK41 0LF, England. Our Customer Service department is open 9 a.m. - 5 p.m. Monday to Friday. Please include your Sales Order (SO) number in any correspondence with Customer Services to enable them to locate your file.
  • Page 3 Components required for Atlas Open Gazebo 6x3 145x145x2260.A 4x Pressure Treated Support Post with DH Logo 2260 DH Logo 145x145x2260.C 2x Pressure Treated Support Post with DH Logo 2260 DH Logo 140x45x3200.B 3200 2x Pressure Treated Purlin 140x45x3095.A 3095 2x Pressure Treated Purlin 140x45x3050.A...
  • Page 4 Components required for Atlas Open Gazebo 6x3 140x45x2282.A 2282 4x Pressure Treated Purlin 140x45x1804.A 1804 4x Pressure Treated Purlin 140x45x1785.A 1785 6x Pressure Treated Purlin 140x45x1035.A 1035 4x Pressure Treated Purlin 140x45x1035.B 4x Pressure Treated Purlin 1035 140x45x630.A 12x Pressure Treated Support...
  • Page 5 Components required for Atlas Open Gazebo 6x3 2843 F.2843 38x Pressure Treated Roof Board 2843 F.2843.A 2x Pressure Treated Roof Board Roof Boards Pressure Treated Roof Board Sizes Roof Board Sizes DIM 'A' DIM 'A' F.1597.A F.782.A F.1516.A F.700.A Dim 'A' F.1434.A...
  • Page 6 Assembly Instructions for Atlas Open Gazebo 6x3 Components required for 'Step 1' 2x 140x45x3200.B 4x 145x145x2260.A 8x 120mm Screws **Avoid splitting timber by pre-drilling ALL screw holes** Step 1. Prepare 2 assemblies of the purlins and support posts as shown in the diagram below. Fix screwing through the support posts into the purlins using 2x 120mm screws per post.
  • Page 7 If you have bought Atlas Double Garage or Hercules Single Garage, refer to the instructions provided with garage door wall pack for how to assemble the door.
  • Page 8 Assembly Instructions for Atlas Open Gazebo 6x3 Components required for 'Step 3' 2x SMB014 24x Clave nut bracket 6x 140x45x1785.A 2x 45x45x2830 6x h2.5 bracket 60x 35mm Screws 24x M6x45mm Hex Head Bolt and Washer Step 3. Follow the diagram and assemble the roof purlins. Fix 3x '140x45x1785.A' purlins to each spider bracket at right angles to each other, so that you can then lift up the 3 purlins and spider bracket together and slot them into place.
  • Page 9 Assembly Instructions for Atlas Open Gazebo 6x3 Components required for 'Step 4' 24x M6x45mm Hex Head Bolt and Washer 1x 140x45x2762.A 24x Clave nut 4x 120mm Screws 4x 140x45x2282.A Step 4. Once the main purlins are in place and set at the correct height with the temporary supports you can now fit the remaining purlins, by slotting and bolting them into place.
  • Page 10 Assembly Instructions for Atlas Open Gazebo 6x3 Components required for 'Step 5' 12x h2.5 Bracket 4x 140x45x1035.A 4x 140x45x1804.A 8x LS30 Bracket 4x 140x45x1035.B 4x ABR70 Bracket 216x 35mm Screws Step 5. Fix the remaining purlins. Each purlin will be fixed to the horizontal purlins using the 'h2.5 brackets' and 10x 35mm screws per bracket.
  • Page 11 Assembly Instructions for Atlas Open Gazebo 6x3 Components required for 'Step 7' Step 7. Start to fix the roof boards by positioning the Roof Boards longest board so that it is flush with the ends of the DIM 'A' purlins and in the position shown in the diagram. Use 1x shank nail for every purlin that the roof board sits on.
  • Page 12 Assembly Instructions for Atlas Open Gazebo 6x3 Components required for 'Step 8' Step 8. Follow the principles in 'Step 7' and Roof Boards continue fixing the roof boards until you have an assembly the same as the diagram. Make sure...
  • Page 13 Assembly Instructions for Atlas Open Gazebo 6x3 Components required for 'Step 9' Step 9. Fix the remaining roof boards the same 38x F.2843 way as you have fixed the other roof boards. Start by making sure that the first board is flush with...
  • Page 14 Installation Manual Additional Wall Panels Atlas Gazebo Half Panel Wall Full Panel Wall Glass Panel Wall Please note: 1. These instructions are for how to assemble additional wall panels in your gazebo. The configuration of the panels shown on the illustrations may vary from the product you have purchased.
  • Page 15 Components required for Additional Wall Panels for Atlas Gazebo Panel CP1 Panel CP2 Pressure Treated Pressure Treated Panel CP8 glass 825x960 Pressure Treated Page 01...
  • Page 16 Components required for Additional Wall Panels for Atlas Gazebo 70x15x2120 2120 Pressure Treated Panel Support 70x15x1060 1060 Pressure Treated Panel Support 105x20x900 Pressure Treated Sill ACCESSORIES Description 35mm Screws for trims varies 60mm Screws for panels varies 2 per panel...
  • Page 17 Assembly Instructions for Additional Wall Panels for Atlas Gazebo Components required - quantities vary depending on your purchase Panel CP1 60mm Screws M10x110mm Bolts M10 Shield Anchors M10x28mm Washers **Full height wall panels assembly** Step 1. Position the panels between the support posts as shown in the diagram below. Join the panels to each other and the support posts using 5x 60mm screws per panel side.
  • Page 18 Assembly Instructions for Additional Wall Panels for Atlas Gazebo Components required - quantities vary depending on your purchase 70x15x2120 90x20x3430.B 35mm Screws from gazebo pack **Full height wall panels assembly** Step 2. Inside the gazebo, on full panel wall, fix components '90x20x3430.B' using 4x 35mm screws.
  • Page 19 Assembly Instructions for Additional Wall Panels for Atlas Gazebo Components required - quantities vary depending on your purchase Panel CP2 60mm Screws M10x110mm Bolts M10 Shield Anchors M10x28mm Washers **Half height wall panels assembly** Step 1. Position the panels between the support posts as shown in the diagram below. Join the panels to each other and the support posts using 3x 60mm screws per panel side.
  • Page 20 Assembly Instructions for Additional Wall Panels for Atlas Gazebo Components required for - quantities vary depending on your purchase 105x20x900 70x15x1060 35mm Screws **Half height wall panels assembly** Step 2. On the top of the 'CP2' panels, position '105x20x900' sills so that they are flush with the panel frames from the inside of the gazebo.
  • Page 21 Assembly Instructions for Additional Wall Panels for Atlas Gazebo Components required - quantities vary depending on your purchase glass 825x960 Panel CP8 60mm Screws **Windows assembly** Assemble the half height wall panels according to the instructions given on the previous pages.
  • Page 22 Assembly Instructions for Additional Wall Panels for Atlas Gazebo Components required - quantities vary depending on your purchase 60mm Screws Panel CP2 M10x110mm Bolts M10 Shield Anchors M10x28mm Washers **Half height, half glazed partition wall panels assembly** Step 1. Position the panels between the support posts as shown in the diagram below. Join the panels to each other and the support posts using 3x 60mm screws per panel side.
  • Page 23 Assembly Instructions for Additional Wall Panels for Atlas Gazebo Components required for - quantities vary depending on your purchase 105x20x900 70x15x1060 35mm Screws **Half height, half glazed partition wall panels assembly** Step 2. On the top of the 'CP2' panels, position '105x20x900' sills so that they are flush with the panel frames from the inside of the gazebo.
  • Page 24 Assembly Instructions for Additional Wall Panels for Atlas Gazebo Components required - quantities vary depending on your purchase glass 825x960 Panel CP8 60mm Screws **Half height, half glazed partition wall panels assembly** Take off the beading trims from one side of the 'CP8' glass panel frames.
  • Page 25 Assembly Instructions for Additional Wall Panels for Atlas Gazebo Components required - quantities vary depending on your purchase Panel CP1 60mm Screws M10x110mm Bolts M10 Shield Anchors M10x28mm Washers **Full height partition wall panels assembly** Step 1. Position the panels between the support posts as shown in the diagram below. Join the panels to each other and the support posts using 5x 60mm screws per panel side.
  • Page 26 Assembly Instructions for Additional Wall Panels for Atlas Gazebo Components required for - quantities vary depending on your purchase 90x20x3430.B 70x15x2120 35mm Screws from gazebo pack **Half height, half glazed partition wall panels assembly** Step 2. Inside the gazebo, on full panel wall, fix component '90x20x3430.B' using 4x 35mm screws.
  • Page 27 Guttering layout for Hercules Single Carport/Garage Guttering installation - optional extra If you have bought the guttering, follow the principles given in the assembly instructions supplied with this kit. Fix the gutter unions to the purlins in the positions shown and the support brackets to each remaining purlin (screws not supplied).
  • Page 28 Guttering layout for Atlas Double Carport/Garage Guttering installation - optional extra If you have bought the guttering, follow the principles given in the assembly instructions supplied with this kit. Fix the gutter unions to the purlins in the positions shown and the support brackets to each remaining purlin (screws not supplied).
  • Page 29 GENERIC INSTALLATION MANUAL Additional extras: Felt Shingles Guttering Please note: For illustration purposes, we have shown a log cabin in these instructions but assembly principals stay the same for other products. www.dunsterhouse.co.uk...
  • Page 30 Roofing felt fitting instructions Silicone, roof membrane or felt glue are not supplied. CHALET STYLE ROOF Fig. 1 Roof Membrane 1) All installations where we supply the felt and where we carry out the installation should have a membrane fitted to the roof underneath the felt. Fully cover the roof boards with the plastic waterproof membrane, then use a staple gun to staple to the edge of the...
  • Page 31 Roofing felt fitting instructions Second layer First layer Fig. 4 Ridge cover Fig. 5 HIP OR HEXAGONAL STYLE ROOF HIP OR HEXAGONAL STYLE ROOF Second 200mm overlap Cut felt Roof Membrane layer at an angle (not supplied) Fig.6 Fig.7 HIP OR HEXAGONAL STYLE ROOF Use silicone for top section and ridge parts.
  • Page 32 Shingle installation instructions - Chalet style roof Please ignore the instructions of the shingle packs, please follow these instructions. Please be careful of the length of the clout nails. In any large batch, occasionally miss-sized nails can be present. Please check for these as oversized nails may protrude through the underside of the roof boards.
  • Page 33 Shingle installation instructions - Hip and hexagonal style roof For each roof panel mark out a line through the middle from the top to the bottom edge. Fix the shingles from this line towards the sides; when you meet the roof ridge cut the shingles at an angle to suit the shape of each roof section. Please refer to the instructions given for the chalet style roof for further information of how to install the shingles.
  • Page 34 Guttering assembly instructions Predrill for all screws to avoid splitting the timber. Fix the support brackets to the eaves egding (purlin, wall) using two screws per bracket. The outermost brackets should be positioned approximately 200mm from the ends of the roof (Fig. 16). Stop end Stop end outlet Downpipe...