Diaphragm valve with “fan support”
delta ms4 series (82 pages)
Summary of Contents for SPX FLOW W70 Series
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INSTRUCTION MANUAL W70 Series Mix Proof Valves W71, W72RS, W72RSP, W73 (IN O.D. TUBING SIZES) FORM NO.: 95-03087 READ AND UNDERSTAND THIS MANUAL PRIOR TO OPERATING OR SERVICING THIS PRODUCT. REVISION: 10/2023...
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All Rights Reserved. part of SPX FLOW, Inc.. No part of this manual may be reproduced or transmitted in any form or by any means, Tef Flow is a trademark of SPX FLOW, Inc.
Equipment Serial Number ......................9 Operating Parameters ......................10 Seal Compatibility .....................10 Seat Options ..........................11 Pressure Ratings ........................11 W70 Series Mix Proof Actuator Air Volumes ................11 Installation ......................12 Location ..........................12 Welding Instructions ......................12 Air Supply ..........................12 Flow Direction ........................12 Fittings ............................13...
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® Waukesha Cherry-Burrell Brand W70 Series Mix Proof Valves Table of Contents Removing Valve from System ....................26 Disassembly of Valve Stems ....................27 Adapter Bearings and O-rings ....................28 Inner O-ring and Bearing Replacement ..............28 Outer O-ring Replacement ..................28 Tri Ring Seat Replacement ....................
(12) months from date of installation or eighteen (18) months from date of delivery, which- ever expires first, and (b) SPX FLOW services are warranted to Buyer to have been performed in a workman- like manner for a period of ninety (90) days from the date of performance. If the goods or services do not conform to the warranty stated above, then as Buyer’s sole remedy, SPX FLOW shall, at SPX FLOW’s option,...
READ AND UNDERSTAND THIS MANUAL PRIOR TO INSTALLING, OPERATING, OR SERVICING THIS EQUIPMENT SPX FLOW recommends users of our equipment and designs follow the latest Industrial Safety Standards. At a minimum, these should include the industrial safety requirements established by: 1.
Waukesha Cherry-Burrell Brand W70 Series Mix Proof Valves Care of Component Materials NOTE: SPX FLOW recommends the use of an FDA-approved anti-seize compound on all threaded connections. WARNING Failure to comply with the Care of Component Materials could lead to bodily injury.
Waukesha Cherry-Burrell brand Mix Proof valves meet 3-A stan- dards for sanitation, design, and style. Double-Seat Mix Proof valves provide safe separation of dissimi- lar products within the same valve body. SPX FLOW offers sev- eral basic valve types in the W70 Series product line: •...
Formic and acetic fuels) acids * NOTE: The temperature listed is the rating for the elastomer only, in static condition. Contact SPX FLOW Application Engineering for other fluid compatibility. FKM and EPDM seals comply with FDA regulations. Page 10 95-03087...
® Waukesha Cherry-Burrell Brand W70 Series Mix Proof Valves Introduction Seat Options Material / Maximum Seat Type Temp. Operation: Tri Ring (TR) 275°F (135°C) Compression Seal: EPDM Sterile: Upper on W71/W72RS 275°F (135°C) Lower on W71/W73 VA100-638 Operation: Radial: Lower on 375°F (190°C)
® Installation Waukesha Cherry-Burrell Brand W70 Series Mix Proof Valves Installation CAUTION When installing the valve, ensure that no foreign materials (e.g. tools, screws, welding wire, lubricants, cloths, etc.) are enclosed in the system. Location The valve must be in a vertical position to ensure that the vent/ drain outlet system functions properly.
® Waukesha Cherry-Burrell Brand W70 Series Mix Proof Valves Installation Fittings When using suitable fittings, Mix Proof valves with detachable connections can be installed in a pipe system per the fitting requirements. The valve must be installed free of tension. After the valve is installed in the pipe system, attach the control air hoses and connect the electrical supply.
® Installation Waukesha Cherry-Burrell Brand W70 Series Mix Proof Valves 6. Connect the electrical control cord to the valve at location A (see Figure 4). NOTE: Control tops are available with strain relief cord grip for hard wiring or threaded pin connectors for quick disconnect.
® Waukesha Cherry-Burrell Brand W70 Series Mix Proof Valves Installation Connect the cavity cleaning supply to a suitable liquid supply to flush the vent/drain (Figure 7) during the operation of the processing system. The flush supply line can be connected to the pipe system by 1/4"...
Installation Waukesha Cherry-Burrell Brand W70 Series Mix Proof Valves Installation Installation of a steam flush system on a W70 Series Mix Proof WARNING valve should be done only by a licensed Steam Fitter. The W70 Series Mix Proof Valve equipped with the steam flush option...
Brand W70 Series Mix Proof Valves Operation Operation All functions of W70 Series Mix Proof valves are pneumatically controlled using a 75 min. to 90 max. psi (5.2 to 6.2 bar) clean air supply. The valve contains a large and small spring in the valve actuator.
® Waukesha Cherry-Burrell Brand W70 Series Mix Proof Valves Operation Test Procedures Positive Fail-Safe Detection Test Perform a test to verify the fully closed fail-safe position. The valve stem feedback proximity sensors should be set for the fully opened and fully closed positions of the valve. See Figure 11 for port and corresponding chambers.
® Operation Waukesha Cherry-Burrell Brand W70 Series Mix Proof Valves Valve Operating See Figure 10 on page 17 for port and corresponding chambers. Conditions Valve Open The valve is open when Chamber 1 is pressurized and Chambers 3 and 2 are vented. See Figure 12.
® Waukesha Cherry-Burrell Brand W70 Series Mix Proof Valves Operation Valve Closed, Lower Seat Push (for W72RS/W72RSP Series Only) Chamber 3 is pressurized, and Chambers 1 and 2 are vented. See Figure 15. For W72RS/W72RSP Series valves, the lower seat is pushed down for seat cleaning.
° ° The 180 F (82 C) max. rating also applies to valves welded together in a manifold. Operating W70 Series Mix Proof valves at ° ° temperatures above 180 F (82 C) could result in shortened life of elastomers and/or erratic valve operation.
® Waukesha Cherry-Burrell Brand W70 Series Mix Proof Valves Maintenance Inspection Inspect the following on a regular basis: • Actuator connections for air leaks DANGER • Valve body and stem O-rings Do not put a hand into the yoke or body of a pneumatically-actuated valve.
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® Maintenance Waukesha Cherry-Burrell Brand W70 Series Mix Proof Valves Cleaning Procedure Mix Proof valves are designed to use a cleaning solution supplied by a CIP system. The vent outlet/cavity must be unobstructed to CAUTION guarantee the leakage of fluid to atmosphere.
® Waukesha Cherry-Burrell Brand W70 Series Mix Proof Valves Maintenance Seat Cleaning Adjustment Seat lifting models are factory set. See Figure 17 and Figure 18. Scribe lines (item A) within the acid-etched adjustment zone (item B) provide a visual indication of the correct factory-set adjustment.
® Maintenance Waukesha Cherry-Burrell Brand W70 Series Mix Proof Valves W72RS Lower Stem Measurement For the W72RS models, the location of the lower stem is more critical than the stem travel. Confirm the proper location of the lower stem by measuring the distance from the lower seal retainer to the lower shoulder of the stem (Figure 20, dimension “A”) when the valve is static.
® Waukesha Cherry-Burrell Brand W70 Series Mix Proof Valves Maintenance Disassembly of Valve Disassembly of the valve stems is required for seat ring replacement. (For ”Reassembly of Valve Stems‚" turn to Stems page 39.) NOTE: (For seat lifting valves) Before disassembly, note the position of the upper and lower seat lifting adjustment nuts.
® Maintenance Waukesha Cherry-Burrell Brand W70 Series Mix Proof Valves Adapter Bearings and Inner O-ring and Bearing Replacement O-rings 1. Remove the valve stem assembly from the actuator and slide the adapter off the outer stem. 2. Remove and replace the O-ring(s) (Figure 24, item A) inside the adapter.
® Waukesha Cherry-Burrell Brand W70 Series Mix Proof Valves Maintenance Tri Ring Seat Replacement VA100-082a Figure 25 - Installing New Tri Ring Seat 1. Remove the Tri Ring seat by carefully cutting or using an O- ring tool or pick to pull the seat out of the groove. Do not scratch or nick the metal seating surface.
® Maintenance Waukesha Cherry-Burrell Brand W70 Series Mix Proof Valves Radial Seat Ring 1. Remove the lower stem radial seal by carefully prying up and cutting the O-ring. Do not scratch or nick the metal seating Replacement (for W72RS surface.
® Waukesha Cherry-Burrell Brand W70 Series Mix Proof Valves Maintenance ® ® Tef Flow P Seat Upper Stem Tef Flow P Seat Removal Replacement with W71 ® W71 Upper Stem Tef Flow P Seat Removal Stems 1. With the upper stem in hand, take note of the orientation of ®...
® Waukesha Cherry-Burrell Brand W70 Series Mix Proof Valves Maintenance ® Lower Stem Tef Flow P Seat Removal ® W71 Lower Stem Tef Flow P Seat Removal 1. With the lower stem in hand, take note of the orientation of ®...
® Waukesha Cherry-Burrell Brand W70 Series Mix Proof Valves Maintenance Lower Bearing Carrier 1. Remove and replace the O-ring(s) (Figure 34, item A) located inside the lower bearing carrier. For the flush/steam barrier O-ring and Bearing adapter, see Figure 6 on page 14.
® Maintenance Waukesha Cherry-Burrell Brand W70 Series Mix Proof Valves Actuator O-ring and CAUTION Bearing Replacement The valve stems and actuator must be removed from the valve body before servicing the actuator components. CAUTION Although WCB fully-maintainable actuators are designed with a...
® Waukesha Cherry-Burrell Brand W70 Series Mix Proof Valves Maintenance Removal of O-rings and Bearings, Seat Lifting Actuators 1,1a NOTE: For larger drawings and complete part lists, see “W71/ W73 Seat Lift Actuator” on page 82 and “W72RS/W72RSP Seat Lift Actuator” on page 86.
® Maintenance Waukesha Cherry-Burrell Brand W70 Series Mix Proof Valves Installation of Piston and See Figure 37 and Figure 38. On 4" diameter actuators, the installation of the piston and spring assembly in the cylinder Spring Assembly Using requires a special sleeve to contain the bearing on the piston Insertion Sleeve during installation.
® Waukesha Cherry-Burrell Brand W70 Series Mix Proof Valves Maintenance Reassembly of Valve NOTE: Perform maintenance on stems and adapter bearings and O-rings while the stems are removed from the actuator and Stems before reassembly. Upper Stem Assembly ® 1. Apply Bostik Never-Seez White Food Grade with PTFE or equivalent to the threads of the upper stem.
® Parts Lists Waukesha Cherry-Burrell Brand W70 Series Mix Proof Valves W71 Mix Proof Seat Lift Valve with External Flush 16b.2 16b.1 VA100-717 ® Tef Flow P Design VA100-644 (17b) (17c) 21a, VA100-643 (17d) VA100-645 (20b) VA100-398 Page 42 95-03087...
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® Waukesha Cherry-Burrell Brand W70 Series Mix Proof Valves Parts Lists W71 Mix Proof Seat Lift Valve with External Flush Notes:* Recommended Spare Parts For one-piece body, qty. 2 are required for item 6 and item 18; for a clamped body, qty. 3 are required.
® Parts Lists Waukesha Cherry-Burrell Brand W70 Series Mix Proof Valves W71 Mix Proof Seat Lift Valve with Steam Adapter 21a, 21c 20a/c VA100-690 Page 44 95-03087 10/2023...
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® Waukesha Cherry-Burrell Brand W70 Series Mix Proof Valves Parts Lists W71 Mix Proof Seat Lift Valve with Steam Adapter Notes: For one-piece body, qty. 2 are required for item 6 and item 18; for a clamped body, qty. 3 are required.
® Parts Lists Waukesha Cherry-Burrell Brand W70 Series Mix Proof Valves W71 Mix Proof Non-Seat Lift Valve with Steam Adapter 21a, 21c VA100-688 Page 50 95-03087 10/2023...
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® Waukesha Cherry-Burrell Brand W70 Series Mix Proof Valves Parts Lists W71 Mix Proof Non-Seat Lift Valve with Steam Adapter Notes:* Recommended Spare Parts For one-piece body, qty. 2 are required for item 6 and item 18; for a clamped body, qty. 3 are required.
® Parts Lists Waukesha Cherry-Burrell Brand W70 Series Mix Proof Valves W72RS Mix Proof Seat Lift Valve with Steam Adapter 21a, 21c 20a/c VA100-691 Page 56 95-03087 10/2023...
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® Waukesha Cherry-Burrell Brand W70 Series Mix Proof Valves Parts Lists W72RS Mix Proof Seat Lift Valve with Steam Adapter 34429 Notes: Recommended Spare Parts For one-piece body, qty. 2 are required for item 6 and item 18; for a clamped body, qty. 3 are required.
® Parts Lists Waukesha Cherry-Burrell Brand W70 Series Mix Proof Valves W72RS Mix Proof Seat Lift Valve with Upper Balancer Option VA100-696 Page 58 95-03087 10/2023...
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® Waukesha Cherry-Burrell Brand W70 Series Mix Proof Valves Parts Lists W72RS Mix Proof Seat Lift Valve with Upper Balancer Option Notes Item # Part Description 2" 2-1/2" 3" 4" Control Top Contact Factory Actuator See actuator parts list O-ring, Outer Stem...
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® Waukesha Cherry-Burrell Brand W70 Series Mix Proof Valves Parts Lists W72RS Mix Proof Non-Seat Lift Valve with External Flush Notes: Recommended Spare Parts For one-piece body, qty. 2 are required for item 6 and item 18; for a clamped body, qty. 3 are required.
® Parts Lists Waukesha Cherry-Burrell Brand W70 Series Mix Proof Valves W72RS Mix Proof Non-Seat Lift Valve with Steam Adapter 20a/c 21a,21c VA100-726 Page 64 95-03087 10/2023...
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® Waukesha Cherry-Burrell Brand W70 Series Mix Proof Valves Parts Lists W72RS Mix Proof Non-Seat Lift Valve with Steam Adapter Notes: Recommended Spare Parts For one-piece body, qty. 2 are required for item 6 and item 18; for a clamped body, qty. 3 are required.
® Parts Lists Waukesha Cherry-Burrell Brand W70 Series Mix Proof Valves W72RS Mix Proof Seat Lift Tank Outlet Valve VA100-695 Page 66 95-03087 10/2023...
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® Waukesha Cherry-Burrell Brand W70 Series Mix Proof Valves Parts Lists W72RS Mix Proof Seat Lift Tank Outlet Valve Notes Recommended Spare Parts 1/4" tank flange must be ordered separately. This valve is not available with external flush. 10/2023 95-03087...
® Parts Lists Waukesha Cherry-Burrell Brand W70 Series Mix Proof Valves W72RSP Mix Proof Seat Lift Valve with External Flush VA100-731 Page 70 95-03087 10/2023...
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® Waukesha Cherry-Burrell Brand W70 Series Mix Proof Valves Parts Lists W72RSP Mix Proof Seat Lift Valve with External Flush Notes Item # Part Description 3" 4" 6" Control Top Contact Factory Actuator See Actuator Parts List O-ring, Outer Stem (qty 2 req)
® Troubleshooting Waukesha Cherry-Burrell Brand W70 Series Mix Proof Valves Troubleshooting PROBLEM POSSIBLE CAUSE SUGGESTED ACTION Leakage Leakage from vent/ Upper or lower seat ring failure. Remove valve. Replace seat rings. drain with valve closed. Debris trapped in upper seat or Inspect/change cleaning procedure to lower seat.
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P: (262) 728-1900 or (800) 252-5200 F: (262) 728-4904 or (800) 252-5012 E: wcb@spxflow.com SPX FLOW, Inc. reserves the right to incorporate our latest design and material changes without notice or obligation. Design features, materials of construction and dimensional data, as described in this bulletin, are provided for your information only and should not be relied upon unless confirmed in writing.
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