SPX FLOW WR60 Series Instruction Manual
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SPX FLOW WR60 Series Instruction Manual

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INSTRUCTION MANUAL
W60 and W80 Series Valves
READ AND UNDERSTAND THIS MANUAL PRIOR TO OPERATING OR SERVICING THIS PRODUCT.
FORM NO.: 95-03022 REVISION: 02/2020

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Summary of Contents for SPX FLOW WR60 Series

  • Page 1 INSTRUCTION MANUAL W60 and W80 Series Valves READ AND UNDERSTAND THIS MANUAL PRIOR TO OPERATING OR SERVICING THIS PRODUCT. FORM NO.: 95-03022 REVISION: 02/2020...
  • Page 3 All Rights Reserved. part of SPX FLOW, Inc. No part of this manual may be reproduced or transmitted in any form or by any means, Never-Seez is a registered trademark of Bostik Findley.

  • Page 4: Table Of Contents

    ® Table of Contents Waukesha Cherry-Burrell Brand W60/W80 Valves Warranty ......................6 Shipping Damage or Loss ....................6 Warranty Claim ........................6 Safety ......................7 Care of Component Materials ...............8 Stainless Steel Corrosion ....................8 Elastomer Seal Replacement Following Passivation ............8 Introduction ....................9 General Information ......................9 Factory Inspection ......................
  • Page 5 ® Waukesha Cherry-Burrell Brand W60/W80 Valves Table of Contents W64ET/W84ET Valve Disassembly ................32 W64ET/W84ET Valve Assembly ..................33 W65/W85 Valve Disassembly ..................34 W65/W85 Valve Assembly ....................36 Seat Replacement ......................37 Standard Tef-Flow™ Seat ..................37 Tef-Flow™ P Seat ....................37 Standard Tri Ring Seat .....................

  • Page 6: Warranty

    (12) months from date of installation or eighteen (18) months from date of delivery, which- ever expires first, and (b) SPX FLOW services are warranted to Buyer to have been performed in a workman- like manner for a period of ninety (90) days from the date of performance. If the goods or services do not conform to the warranty stated above, then as Buyer’s sole remedy, SPX FLOW shall, at SPX FLOW’s option,...

  • Page 7: Safety

    READ AND UNDERSTAND THIS MANUAL PRIOR TO INSTALLING, OPERATING, OR SERVICING THIS EQUIPMENT SPX FLOW recommends users of our equipment and designs follow the latest Industrial Safety Standards. At a minimum, these should include the industrial safety requirements established by: 1.

  • Page 8: Care Of Component Materials

    Care of Component Materials Waukesha Cherry-Burrell Brand W60/W80 Valves Care of Component Materials NOTE: SPX FLOW recommends the use of an FDA-approved anti-seize compound on all threaded connections. WARNING Failure to comply with the Care of Component Materials could lead to bodily injury.

  • Page 9: Introduction

    W60/W80 valves. Always use installation tools and lubricants recommended by SPX FLOW. Waukesha Cherry-Burrell brand products are subject to intensive intermediate and final leakage and functional tests. W60/W80 Series valves meet 3-A standards for sanitation, design and style.

  • Page 10: Operating Parameters

    (alcohols, ketones, esters) Superheated steam Mineral oil products (oils, greases and compatible Formic and acetic fuels) with acids Contact SPX FLOW Application Engineering for other fluid compatibility.  FKM and EPDM seals comply with FDA regulations. Page 10 95-03022 02/2020...

  • Page 11: Seat Options

    ® Waukesha Cherry-Burrell Brand W60/W80 Valves Introduction Seat Options Seat Type Maximum Temperature Application Standard seat of choice. ™ Tef-Flow (TF) Standard 180°F (82°C)* General Purpose White in color >90% of applications Operation 280°F (137°C) EPDM Tri Ring (TR) Sterile 275°F (135°C) EPDM High Pressure Standard EPDM, FKM...

  • Page 12: Installation

    ® Installation Waukesha Cherry-Burrell Brand W60/W80 Valves Installation WARNING To avoid electrocution, ALL electrical When installing valves, ensure that no foreign materials (e.g. work should be done by a registered tools, screws, welding wire, lubricants, cloths, etc.) are enclosed electrician, following industrial safety in the system.

  • Page 13: Flow Direction

    ® Waukesha Cherry-Burrell Brand W60/W80 Valves Installation Flow Direction Install the valves to close against the flow to prevent hammering. VA100-241c Flow Figure 2: Flow Direction W80 Stem Flush Adapter W80 Series valves utilize a stem flush adapter to provide a liquid or steam barrier around the valve stem.

  • Page 14: Operation

    ® Operation Waukesha Cherry-Burrell Brand W60/W80 Valves Operation Air Connections NOTE: Actual air pressure values may vary depending on the valve size, actuator size, holding pressure requirements and spring selection. Maintainable Actuators 4", 5", and 6" Air-to-Raise • Air Pressure Range = minimum 50 psi to maximum 90 psi (min.

  • Page 15: 4" Air-To-Lower, 3-Position

    ® Waukesha Cherry-Burrell Brand W60/W80 Valves Operation 4" Air-to-Lower, 3-Position • Air Pressure Range = minimum 50 psi to maximum 90 psi (3.4 bar to 6.2 bar) • 1/8"-27 NPT Thread A. Vent B. Full Air In C. 3-Position Air In VA100-179a Figure 6: 4"...

  • Page 16: Maintenance-Free Actuators

    ® Operation Waukesha Cherry-Burrell Brand W60/W80 Valves Maintenance-Free Actuators A, B, and C Size Air-to-Raise, Maintenance-Free • A, B and C Size Air Pressure Range = 87-120 psi (6-8 bar) • 1/8" BSPP x 1/4" OD Thread A, B, and C Size Air-to-Lower, Maintenance-Free A.

  • Page 17: Pressure Setting

    ® Waukesha Cherry-Burrell Brand W60/W80 Valves Operation Pressure Setting Air-To-Raise, Adjustable-Spring Actuator CAUTION CAUTION Do not use vice-grips, channel locks, or Overpressure valve models WR61 and WR63 are NOT pre-set at the factory. Final adjustment needs to be made prior to operation pipe wrenches, as damage to the of these overpressure protection devices adjustment screw can result.

  • Page 18: Maintenance

    ® Maintenance Waukesha Cherry-Burrell Brand W60/W80 Valves Maintenance Maintenance Intervals Maintain adequate stock of replacement parts. See the items in bold beginning on page 48 for recommended spare parts. Maintenance intervals should be determined by the user and spe- cific application, based on the following conditions: •...

  • Page 19: Valve Removal

    ® Waukesha Cherry-Burrell Brand W60/W80 Valves Maintenance Valve Removal Before detaching the port connections on the valve body, perform the following: 1. Clean, rinse and drain the pipe system elements attached to the valve. 2. Remove or block the fluid and gas lines to prevent material from entering the pipe system elements attached to the valve.

  • Page 20: W61/W81 Valve Disassembly

    ® Maintenance Waukesha Cherry-Burrell Brand W60/W80 Valves W61/W81 Valve Air-to-Raise Actuator Disassembly 1. Apply air to Port A to raise the stem. 2. Remove the body clamp (Figure 10, item 5). 3. Release the air pressure. 4. Remove the body from the adapter (item 3). For two-piece bodies, un-clamp and remove the lower body first.

  • Page 21: W61/W81 Valve Assembly

    ® Waukesha Cherry-Burrell Brand W60/W80 Valves Maintenance W61/W81 Valve Assembly Air-to-Raise Actuator 1. Screw the adapter (Figure 11, item 3) onto the yoke. 2. Install the body O-ring (item 6), stem O-ring (item 4), and PTFE bearing (item 2). 3. Using 5/8-inch torque wrench flats on the stem, install the valve stem (item 7).

  • Page 22: W61Y Valve Disassembly

    ® Maintenance Waukesha Cherry-Burrell Brand W60/W80 Valves W61Y Valve Disassembly Air-to-Raise Actuator 1. Apply air to Port A to raise the stem. 2. Remove the body clamp (Figure 10, item 5). 3. Release the air pressure. 4. Remove the body from the adapter (item 3). For two-piece bodies, un-clamp and remove the lower body first.

  • Page 23: W61Y Valve Assembly

    ® Waukesha Cherry-Burrell Brand W60/W80 Valves Maintenance W61Y Valve Assembly Air-to-Raise Actuator 1. Screw the adapter (Figure 11, item 3) onto the yoke. 2. Install the body O-ring (item 6), stem O-ring (item 4), and PTFE bearing (item 2). 3. Using 5/8-inch torque wrench flats on the stem, install the valve stem (item 7).

  • Page 24: W62/W82 Valve Disassembly

    ® Maintenance Waukesha Cherry-Burrell Brand W60/W80 Valves W62/W82 Valve Air-to-Raise Actuator Disassembly 1. Apply air to Port A to raise the stem. 2. Remove the lower body clamp (Figure 14, item 5) and lower body. 3. Shut off the air and disconnect the air line to the actuator. 4.

  • Page 25: W62/W82 Valve Assembly

    ® Waukesha Cherry-Burrell Brand W60/W80 Valves Maintenance W62/W82 Valve Assembly Air-to-Raise Actuator 1. Screw the adapter (Figure 15, item 3) onto the yoke. 2. Install the body O-ring (item 6), stem O-ring (item 4), and PTFE bearing (item 2). 3. Assemble the upper body to the adapter; secure it with the upper body clamp (item 5).

  • Page 26: W63/W83 Valve Disassembly

    ® Maintenance Waukesha Cherry-Burrell Brand W60/W80 Valves W63/W83 Valve Air-to-Raise Actuator Disassembly 1. Remove the lower body clamp Figure 16, item 5) and the lower body (item 9). 2. Remove the body O-ring (item 6); replace as needed. 3. Shut off the air and disconnect the air line to the actuator. 4.

  • Page 27: W63/W83 Valve Assembly

    ® Waukesha Cherry-Burrell Brand W60/W80 Valves Maintenance W63/W83 Valve Assembly Air-to-Raise Actuator 1. Screw the adapter (Figure 17, item 3) onto the yoke. 2. Install the body O-ring (item 6), stem O-ring (item 4) and PTFE bearing (item 2). 3. Assemble the upper body to the adapter; secure it with the upper body clamp (item 5).

  • Page 28: W64/W84 Valve Disassembly

    ® Maintenance Waukesha Cherry-Burrell Brand W60/W80 Valves W64/W84 Valve Air-to-Raise Actuator Disassembly 1. Shut off the air and disconnect the air line to the actuator. 2. For valves with control modules, disconnect/lockout the electrical power to the valve. 3. Remove the body/tank flange clamp (Figure 18, item 5) and remove the valve from the tank flange.

  • Page 29: W64/W84 Valve Assembly

    ® Waukesha Cherry-Burrell Brand W60/W80 Valves Maintenance W64/W84 Valve Assembly Air-to-Raise Actuator 1. Screw the adapter (Figure 19, item 3) onto the yoke. 2. Install the body O-ring (item 6), stem O-ring (item 4), and PTFE bearing (item 2). 3. Assemble the upper body to the adapter; secure it with the upper body clamp (item 5).

  • Page 30: W64R/W84R Valve Disassembly

    ® Maintenance Waukesha Cherry-Burrell Brand W60/W80 Valves W64R/W84R Valve Air-to-Raise Actuator Disassembly 1. Remove the body/tank flange clamp (item 5) and remove the valve from the tank flange. 2. Apply air to Port A to raise the stem. 3. Remove the body clamp (item 5). 4.

  • Page 31: W64R/W84R Valve Assembly

    ® Waukesha Cherry-Burrell Brand W60/W80 Valves Maintenance W64R/W84R Valve Air-to-Raise Actuator Assembly 1. Screw the adapter (Figure 21, item 3) onto the yoke. 2. Install the body O-ring (item 6), stem O-ring (item 4), and the PTFE bearing (item 2). 3.

  • Page 32: W64Et/W84Et Valve Disassembly

    ® Maintenance Waukesha Cherry-Burrell Brand W60/W80 Valves W64ET/W84ET Valve Air-to-Raise Actuator Disassembly 1. Shut off the air and disconnect the air line to the actuator. 2. For valves with control modules, disconnect/lockout the electrical power to the valve. 3. Remove the body/tank flange clamp (Figure 22, item 5) and remove the valve from the tank flange.

  • Page 33: W64Et/W84Et Valve Assembly

    ® Waukesha Cherry-Burrell Brand W60/W80 Valves Maintenance W64ET/W84ET Valve Air-to-Raise Actuator Assembly 1. Screw the body onto the yoke. 2. Install the stem O-ring (Figure 23, item 4) and PTFE bearing (item 2). 3. Using 5/8-inch torque wrench flats on the stem, install the valve stem (item 7).

  • Page 34: W65/W85 Valve Disassembly

    ® Maintenance Waukesha Cherry-Burrell Brand W60/W80 Valves W65/W85 Valve Air-to-Raise Actuator Disassembly 1. Remove the lower body clamp (Figure 25, item 5) and the lower body. 2. Remove the body O-ring (item 6); replace as needed. 3. If necessary, remove the lower bearing carrier (item 11) from the lower body.
  • Page 35 ® Waukesha Cherry-Burrell Brand W60/W80 Valves Maintenance Air-to-Lower Actuator 1. Remove the lower body clamp (Figure 25, item 5) and the lower body. 2. Remove the body O-ring (item 6); replace as needed. 3. If necessary, remove the lower bearing carrier (item 11) from the lower body.

  • Page 36: W65/W85 Valve Assembly

    ® Maintenance Waukesha Cherry-Burrell Brand W60/W80 Valves W65/W85 Valve Assembly Air-to-Raise Actuator 1. Screw the adapter (Figure 25, item 3) onto the yoke. 2. Install the upper body O-ring (item 6) onto the adapter. 3. Using 5/8-inch torque wrench flats on the stem, install the upper valve stem (item 7a).

  • Page 37: Seat Replacement

    ® Waukesha Cherry-Burrell Brand W60/W80 Valves Maintenance ™ Seat Replacement Standard Tef-Flow Seat ™ Standard Tef-Flow seats are white and can be cut for removal. 1. Place a piece of shim stock or a feeler gauge behind the seat ring (Figure 28, item C) to prevent scratching the stem surface.

  • Page 38: Standard Tri Ring Seat

    ® Maintenance Waukesha Cherry-Burrell Brand W60/W80 Valves Standard Tri Ring Seat 1. Remove the Tri Ring seat by carefully cutting or using an O- ring tool or pick to pull the seat out of the groove. Do not scratch or nick the metal seating surface. 2.

  • Page 39: Servicing Actuators: U-Cups, O-Rings And Bearings

    ® Waukesha Cherry-Burrell Brand W60/W80 Valves Maintenance Servicing Actuators: U-cups, O-rings and Shut off the air and disconnect the air supply line to the actuator. Bearings Disconnect/lockout the electrical power to the valve. CAUTION Valves with Control Module Although WCB fully-maintainable For control top information, please refer to publication 95-03083.

  • Page 40: U-Cup Replacement: 4" And 5" Actuator

    ® Maintenance Waukesha Cherry-Burrell Brand W60/W80 Valves U-cup Replacement: 4" and 5" Actuator 1,1a 1. Inspect the piston U-cup seal (Figure 36, item 8). 2. Remove the worn U-cup seal. Do not score or nick grooves in the piston (item 10). ®...

  • Page 41: U-Cup, O-Ring And Bearing Replacement

    ® Waukesha Cherry-Burrell Brand W60/W80 Valves Maintenance U-cup, O-ring and Bearing Replacement:  4” Air-to-Raise 3-Position Actuator 1. Inspect the upper piston U-cup seal (Figure 38, item 8). 1,1a,1b, 1c,1d 2. Remove the worn U-cup seal. Do not score or nick grooves in the piston (item 10).

  • Page 42: U-Cup, O-Ring And Bearing Replacement

    ® Maintenance Waukesha Cherry-Burrell Brand W60/W80 Valves U-cup, O-ring and Bearing Replacement:  4” Air-to-Lower 3-Position Actuator 1. Inspect the lower piston U-cup seal (Figure 39, item 8). 2. Remove the worn U-cup seal. Do not score or nick grooves in the piston (item 10).

  • Page 43: O-Ring And Bearing Replacement: Maintenance-Free Actuator

    ® Waukesha Cherry-Burrell Brand W60/W80 Valves Maintenance O-ring and Bearing Replacement: Maintenance-Free Actuator 1. Remove the actuator from the valve assembly: a. Remove the control top. b. Remove the retaining nut and spacer located on top of the actuator. c. Unclamp the valve body and remove the body and stem. d.

  • Page 44: 4", 5", And 6" Adjustable-Spring Actuator

    ® Maintenance Waukesha Cherry-Burrell Brand W60/W80 Valves O-ring and Bearing Replacement:  4”, 5”, and 6" Adjustable-Spring Actuator WARNING Adjustable-Spring actuators cannot be Adjustable-spring actuators are fully welded and cannot be disas- disassembled. Do not attempt to cut the sembled or reversed. Only compressed air side seals and bear- actuator or otherwise disassemble it, as ings require maintenance.
  • Page 45 ® Waukesha Cherry-Burrell Brand W60/W80 Valves Maintenance Air-to-Lower, Adjustable-Spring Actuator 1. Remove the valve from the body. 2. Shut off the air and disconnect the air supply line to the actuator. 3. Disconnect/lockout the electrical power to the valve. WARNING For Adjustable-Spring actuators, unload the spring adjustment completely before attempting to service the actuator.

  • Page 46: Reversing The Spring Action On The Maintenance-Free Actuator

    ® Maintenance Waukesha Cherry-Burrell Brand W60/W80 Valves Reversing the Spring 1. Remove the control top (if applicable). Action on the 2. Loosen and remove the retaining nut and spacer from the Maintenance-Free Actuator stem on the top of the actuator. 3.

  • Page 47: Reversing The Spring Action On The Maintainable Actuator

    ® Waukesha Cherry-Burrell Brand W60/W80 Valves Maintenance Reversing the Spring CAUTION Action on the Maintainable Although WCB fully-maintainable actuators are designed with a Actuator contained spring for safety, always use caution when handling any piston/spring assembly as any compressed coil spring can ...

  • Page 48: Parts Lists

    ® Parts Lists Waukesha Cherry-Burrell Brand W60/W80 Valves Parts Lists W61/W81 Shutoff Valve 3,3a,3b,3c,3d (3a) (3b) (3d) (3c) VA100-241 Page 48 95-03022 02/2020...
  • Page 49 ® Waukesha Cherry-Burrell Brand W60/W80 Valves Parts Lists W61/W81 Shutoff Valve Notes: Recommended Spare Parts Wiping Stem Seal Adapter and Wiping Stem Seal options available for W60 Series valves only. W80 Adapter allows for liquid or steam flush of stem O-ring only. W81A Adapter allows for liquid or steam flush of stem O-ring and body O-ring.

  • Page 50: W61Y Shutoff Valve

    ® Parts Lists Waukesha Cherry-Burrell Brand W60/W80 Valves W61Y Shutoff Valve (3d) VA100-501 Page 50 95-03022 02/2020...
  • Page 51 ® Waukesha Cherry-Burrell Brand W60/W80 Valves Parts Lists W61Y Shutoff Valve Item # Part Description 2-1/2" 3" 4" Notes See actuator parts list Actuator 106047+ Bearing Adapter, W60 (Std.) 119617+ 119618+ 119619+ Adapter, Wiping Stem Seal 122002+ 122003+ 122004+ E70214 O-ring EPDM V70214...

  • Page 52: W62/W82 Divert Valve

    ® Parts Lists Waukesha Cherry-Burrell Brand W60/W80 Valves W62/W82 Divert Valve 3,3a,3b,3d (3a) (3b) (3d) VA100-242 Page 52 95-03022 02/2020...
  • Page 53 ® Waukesha Cherry-Burrell Brand W60/W80 Valves Parts Lists W62/W82 Divert Valve Part Description Item # 1" 1-1/2" 2" 2-1/2" 3" 4" Notes Control Top Contact Factory Actuator See actuator parts list Bearing 102757+ Adapter, W60 (Std.) 102406+ 102407+ 102408+ 102409+ 102410+ Adapter, High 109293+ 109294+ 109295+...

  • Page 54: W63/W83 Reverse Shutoff Valve

    ® Parts Lists Waukesha Cherry-Burrell Brand W60/W80 Valves W63/W83 Reverse Shutoff Valve 3,3a,3b,3d (3a) (3b) (3d) VA100-243 Page 54 95-03022 02/2020...
  • Page 55 ® Waukesha Cherry-Burrell Brand W60/W80 Valves Parts Lists W63/W83 Reverse Shutoff Valve Part Description Item # 1" & 1-1/2" 2" 2-1/2" 3" 4" 6" Notes Control Top Contact Factory Actuator See actuator parts list Bearing 102757+ 106047+ Adapter, W60 (Std.) 102406+ 102407+ 102408+ 102409+ 102410+ 113822+ Adapter,...

  • Page 56: W64/W84 Tank Outlet Valve

    ® Parts Lists Waukesha Cherry-Burrell Brand W60/W80 Valves W64/W84 Tank Outlet Valve 3,3a,3b,3d (3a) (3b) (3d) VA100-244 Page 56 95-03022 02/2020...
  • Page 57 ® Waukesha Cherry-Burrell Brand W60/W80 Valves Parts Lists W64/W84 Tank Outlet Valve Part Description Item # 1" & 1-1/2" 2" 2-1/2" 3" 4" Notes Control Top Contact Factory Actuator See actuator parts list Bearing 102757+ Adapter, W60 (Std.) 102406+ 102407+ 102408+ 102409+ 102410+ Adapter, High 109293+ 109294+ 109295+...

  • Page 58: W64R/W84R Tank Outlet Valve

    ® Parts Lists Waukesha Cherry-Burrell Brand W60/W80 Valves W64R/W84R Tank Outlet Valve 3,3a,3b,3d (3a) (3b) (3d) VA100-244R Page 58 95-03022 02/2020...
  • Page 59 ® Waukesha Cherry-Burrell Brand W60/W80 Valves Parts Lists W64R/W84R Tank Outlet Valve Item # Part Description 1" & 1-1/2" 2" 2-1/2" 3" 4" Notes Control Top Contact Factory Actuator See actuator parts list Bearing 102757+ Adapter, W60 (Std.) 102406+ 102407+ 102408+ 102409+ 102410+ Adapter, High 109293+ 109294+ 109295+...

  • Page 60: W64Et Tank Outlet Valve

    ® Parts Lists Waukesha Cherry-Burrell Brand W60/W80 Valves W64ET Tank Outlet Valve Page 60 95-03022 02/2020...
  • Page 61 ® Waukesha Cherry-Burrell Brand W60/W80 Valves Parts Lists W64ET Tank Outlet Valve Item # Part Description 2" 2-1/2" 3" Control Top Contact Factory Actuator See actuator parts list Bearing 102757+ O-ring EPDM E70210 V70210 Clamp Standard 119-33 119-34 119-51 O-ring, Body EPDM E70228 E70232...

  • Page 62: W65/W85 Non-Slam Divert Valve

    ® Parts Lists Waukesha Cherry-Burrell Brand W60/W80 Valves W65/W85 Non-Slam Divert Valve 3,3a,3b,3d 11,11a,11b,11d (3a) (3b) (3d) (11a) (11b) (11d) VA100-245 Page 62 95-03022 02/2020...
  • Page 63 ® Waukesha Cherry-Burrell Brand W60/W80 Valves Parts Lists W65/W85 Non-Slam Divert Valve Notes: Recommended Spare Parts Wiping Stem Seal Adapter and Wiping Stem Seal options are available for the W60 Series valves only. W80 Adapter allows for liquid or steam flush of the stem O-ring only. High Pressure Body Clamp is only required for valves equipped with High Pressure Adapters (items 3a and 11a).
  • Page 64 ® Parts Lists Waukesha Cherry-Burrell Brand W60/W80 Valves W60/W80 Series Single Seat Valve Bodies W61/W81/ W68/W88 W62/W82/W682/W882 W63/W83/W68R/W88R W65/W85 W61/W81 Offset Port Bodies W64/W84 VA100-363 Page 64 95-03022 02/2020...

  • Page 65: W60/W80 Series Single Seat Valve Bodies - Inch O.d. Tube Sizes

    ® Waukesha Cherry-Burrell Brand W60/W80 Valves Parts Lists W60/W80 Series Single Seat Valve Bodies - inch O.D. Tube sizes 6" Item Part Description 1" 1-1/2" 2" 2-1/2" 3" 4" Buttweld 108321+ 108322+ 108323+ 108324+ 108325+ 108326+ 116739+ Tee, Offset Port - Right (TOPR) S-Line 108433+ 108438+ 108443+ 108448+ 108453+ 108458+ Buttweld 108327+ 108328+ 108329+ 108330+ 108331+ 108332+ 116735+...

  • Page 66: 4" And 5" Air-To-Spring Or Air-To-Air Actuators

    ® Parts Lists Waukesha Cherry-Burrell Brand W60/W80 Valves 4" and 5" Air-to-Spring or Air-to-Air Actuators 1,1a,1b,1c,1d VA100-410 Page 66 95-03022 02/2020...
  • Page 67 Stem only - does not include target Stem for use with WCB 2-piece control top SPX FLOW does not recommend any attempt at disassembly or replacement of the spring in the piston assembly – please replace the entire caged piston & spring assembly when necessary.

  • Page 68: 6" Air-To-Spring Or Air-To-Air Actuators

    ® Parts Lists Waukesha Cherry-Burrell Brand W60/W80 Valves 6" Air-to-Spring or Air-to-Air Actuators 1,1a,1b,1c,1d VA100-407 Page 68 95-03022 02/2020...
  • Page 69 Stem for use with WCB 2-piece control top This actuator is for W60/W80/W90 series valves. SPX FLOW does not recommend any attempt at disassembly or replacement of the spring in the piston assembly – please replace the entire caged piston & spring assembly when necessary.

  • Page 70: 4" And 6" Air-To-Spring Long Stroke Actuator

    ® Parts Lists Waukesha Cherry-Burrell Brand W60/W80 Valves 4" and 6" Air-to-Spring Long Stroke Actuator 1,1a,1b,1c,1d VA100-406 Page 70 95-03022 02/2020...
  • Page 71 Stem for use with WCB 2-piece control top Assemblies are different for each valve size. SPX FLOW does not recommend any attempt at disassembly or replacement of the spring in the piston assembly – please replace the entire caged piston & spring assembly when necessary.

  • Page 72: 6" Air-To-Air Long Stroke Actuator

    ® Parts Lists Waukesha Cherry-Burrell Brand W60/W80 Valves 6" Air-to-Air Long Stroke Actuator 1,1a,1b,1c,1d VA100-408 Page 72 95-03022 02/2020...
  • Page 73 ® Waukesha Cherry-Burrell Brand W60/W80 Valves Parts Lists 6" Air-to-Air Long Stroke Actuator 6" Diameter Notes Item # Indicator Stem - Visual 110296+ Indicator Stem - WCB 2-piece Control Top 110800+ Indicator Stem - Bürkert 8681 Control Top 134716+ Indicator Stem - CU4 control Top Indicator Stem - Set and forget 119679+ Stem, Lower...

  • Page 74: 4" Air-To-Raise 3-Position Actuator

    ® Parts Lists Waukesha Cherry-Burrell Brand W60/W80 Valves 4" Air-to-Raise 3-Position Actuator 1,1a,1b, 1c,1d VA100-375 Page 74 95-03022 02/2020...
  • Page 75 Stem only - does not include target Stem for use with WCB 2-piece control top SPX FLOW does not recommend any attempt at disassembly or replacement of the spring in the piston assembly – please replace the entire caged piston & spring assembly when necessary.

  • Page 76: 4" Air-To-Lower 3-Position Actuator

    ® Parts Lists Waukesha Cherry-Burrell Brand W60/W80 Valves 4" Air-to-Lower 3-Position Actuator VA100-179 Page 76 95-03022 02/2020...
  • Page 77 105792+ PL5027-CH31 Notes Recommended Spare Parts SPX FLOW does not recommend any attempt at disassembly or replacement of the spring in the piston assembly – please replace the entire caged piston & spring assembly when necessary. 02/2020 95-03022 Page 77...

  • Page 78: 4", 5", And 6" Air-To-Raise And Air-To-Lower Adjustable-Spring Actuator

    ® Parts Lists Waukesha Cherry-Burrell Brand W60/W80 Valves 4", 5", and 6" Air-to-Raise and Air-to-Lower Adjustable-Spring Actuator Air-to-Raise Air-to-Lower VA100-660 VA100-661 Item # Part Description 4" Diameter 5" Diameter 6" Diameter O-ring Nitrile N70210 N70210 N70210 Vent Plug 3023957+ 3023957+ 3023957+ Locknut, Cover 124058+...

  • Page 79: Maintenance Free Actuator

    ® Waukesha Cherry-Burrell Brand W60/W80 Valves Parts Lists Maintenance Free Actuator VA100-772 A Size B Size C Size Item # Part Description (74 mm) (110 mm) (165 mm) Complete Actuator Assembly - Air to Spring * M18HP816307 M18HP816308 M18HP816309 Complete Actuator Assembly - Air to Air ** M18AP818163 M18AP818164 M18AP818165 Seal Bearing (includes 1a, 1b, and 1c below) H204256...

  • Page 80: Maintenance Free Actuator Cap

    ® Parts Lists Waukesha Cherry-Burrell Brand W60/W80 Valves Maintenance Free Actuator Cap VA100-771 A Size B Size C Size (74 mm) (110 mm) (165 mm) Item # Part Description Cap Assembly Complete * 18MB816568 18MB816503 18MB816503 Cover Plate 18HP816649 18HP816333 18HP816333 589P800276 589P800276...

  • Page 81: Hand Lock Manual Handle

    ® Waukesha Cherry-Burrell Brand W60/W80 Valves Parts Lists Hand Lock Manual Handle Item # Part Description Part No. Note Actuator Assembly 105167+ Hex Nut 36-54 Plane Washer 43-31 Retaining Ring 2104600+ Nut-Adjusting 2098700+ Locknut with Handle 36-50 Plain Washer 43-55 Stem - Manual Actuator 105168+ Adjusting Screw Assembly...

  • Page 82: Hand Lock Long Stroke Manual Handle

    ® Parts Lists Waukesha Cherry-Burrell Brand W60/W80 Valves Hand Lock Long Stroke Manual Handle Long Stroke Extra Long Stroke Item # Part Description Note Part No. Part No. Actuator Assembly 112100+ 121914+ Hex Nut 36-54 36-54 Plane Washer 43-31 43-31 Retaining Ring 2104600+ 2104600+...

  • Page 83: Micrometer Handle

    ® Waukesha Cherry-Burrell Brand W60/W80 Valves Parts Lists Micrometer Handle Item # Part Description Part No. Actuator Assembly 112884+ Yoke 112881+ Handle 112882+ Stem 112883+ Bearing 102757+ Retaining Ring 113163+ Clip 65-1 O-Ring, PTFE Coated 9-40 PL5027-CH41 Notes When the micrometer handle assembly is ordered as a loose component, a vernier scale is not acid-etched on the handle and body.

  • Page 84: Installation Tools

    ® Installation Tools Waukesha Cherry-Burrell Brand W60/W80 Valves Installation Tools Tef-Flow™ P Tools VA100-806 VA100-381a ™ ™ Tef-Flow P Installation tools Tef-Flow P Removal tools Part No. Notes: Does not apply to W61Y Tef-Flow™ P Tool Kits 135036+ Includes all items listed under "Installation" Installation Tool Kit 133470+ Includes all items listed under "Removal"...

  • Page 85: Tri-Ring Tool

    ® Waukesha Cherry-Burrell Brand W60/W80 Valves Installation Tools Tri-Ring Tool Tri Ring Tool 102797+ PL5027-CH85 VA100-208b 02/2020 95-03022 Page 85...

  • Page 86: Troubleshooting

    ® Troubleshooting Waukesha Cherry-Burrell Brand W60/W80 Valves Troubleshooting PROBLEM POSSIBLE CAUSE SUGGESTED ACTION Leakage Leakage from inside port with Seat ring failure Replace seat rings. valve closed Debris trapped in valve seats Remove valve from service. Inspect and replace seat as needed. Seat ring not on valve body seat Check actuator for function.
  • Page 88 P: (262) 728-1900 or (800) 252-5200 F: (262) 728-4904 or (800) 252-5012 E: wcb@spxflow.com SPX FLOW, Inc. reserves the right to incorporate our latest design and material changes without notice or obligation. Design features, materials of construction and dimensional data, as described in this bulletin, are provided for your information only and should not be relied upon unless confirmed in writing.

This manual is also suitable for:

Wr80 seriesWr61Wr63

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