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Manual marine generator Panda 12000x PMS 12 kVA 230/400 V - 50 Hz Panda 15000x PMS 15 kVA 230/400 V - 50 Hz Super silent technology Panda_12000-15000_xControl_PMS_eng.R01.1 10.6.16...
Duplication and change of the manual is permitted only in consultation with the manufacturer! Fischer Panda GmbH, 33104 Paderborn, reserves all rights regarding text and graphics. Details are given to the best of our knowledge. No liability is accepted for correctness. Technical modifications for improving the product without previous notice may be undertaken without notice.
3.5.1 Bolted Fischer Panda transport box ................... 26 3.5.2 Fischer Panda transport box with metal tab closure ............26 Opening the MPL sound insulation capsule ..................27 3.6.1 Opening the GFK sound insulation capsule ............... 28 Transport and loading/unloading ....................
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5.3.4 Protection conductor: ......................47 5.3.5 Operating control system on the Fischer Panda generator ..........47 Instructions for capacitors - not present at all models................. 47 Checks before start, starting and stopping the generator ..............47 6 Installation Instructions..........................
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Inhalt / Contens 6.2.3 Advice for optimal sound insulation ..................51 Generator Connections........................51 Installation of the cooling system - raw water ..................52 6.4.1 General information ......................52 6.4.2 Installation of the through hull fitting in Yachts - scheme ........... 52 6.4.3 Quality of the raw water sucking in line ................
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Inhalt / Contens 6.15 Special recommendations........................75 6.16 Instructions on prevention of galvanic corrosion ................. 75 6.16.1 Instructions and measures on prevention of galvanic corrosion ......... 75 6.17 Isolation test ............................76 6.18 Initial operation............................ 76 7 Maintenance Instructions ........................
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Inhalt / Contens 8.4.8 Motor runs unsteady ......................102 8.4.9 Motor speed drops ......................103 8.4.10 Motor runs in off position ....................103 8.4.11 Motor stops by itself ......................103 8.4.12 Sooty, black exhaust ......................103 8.4.13 Generator must be shut off immediately if: ..............
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Inhalt / Contens 11.0.11 Overview Screens German Text ..................131 11.1 Start of the Generator ........................133 11.1.1 Marine version starting preparation / Checks (daily) ............133 11.1.2 Vehicle version starting preparation / Checks (daily) ............133 11.1.3 Starting the generator .....................
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Not only do you have a Fischer Panda generator on board, you also have worldwide support from the Fischer Panda Team. Please take the time to read this and find how we can support you further.
General Instructions and Regulations 1. General Instructions and Regulations 1.1 Safety first! These symbols are used throughout this manual and on labels on the machine itself to warn of the possibility of personal injury of lethal danger during certain maintenance work or operations. Read these instructions carefully. Can cause acute or chronic health impairments or death WARNING: Hazardous materials even in very small quantities if inhaled, swallowed, or...
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General Instructions and Regulations General warning of a hazard area WARNING: General warning Can cause acute or chronic health impairments or death WARNING: Danger due to inhalation and/or even in very small quantities if inhaled or ingested. ingestion Warning of live parts that may cause electric shock upon WARNING: Risk of electric shock upon contact contact.
General Instructions and Regulations Wearing the applicable snugly fitting protective clothing MANDATORY INSTRUCTION: Wear snugly fitting provides protection from hazards and can prevent damage to protective clothing (PPE). your health. Wearing hearing protection provides protection from acute MANDATORY INSTRUCTION: Wear hearing and gradual hearing loss.
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General Instructions and Regulations Socket wrench set Hexagon socket wrench set Clamp-on ammeter (DC for synchronous generators; AC for asynchronous generators) Torque wrench 10.6.16 Kapitel/Chapter 1: General Instructions and Regulations - Seite/Page 13...
• You will receive free upgrades as necessary. Additional advantages: Based on your complete data record, Fischer Panda technicians can provide you with fast assistance, since 90 % of the disturbances result from defects in the periphery. Problems due to installation errors can be recognized in advance.
General Instructions and Regulations 1.5 Safety Instructions - Safety First! 1.5.1 Safe operation Careful handling of the equipment is the best insurance against an accident. Read the manual diligently, and make sure you understand it before starting up the equipment. All operators, regardless of their experience level, shall read this manual and additional pertinent manuals before commissioning the equipment or installing an attachment.
General Instructions and Regulations 1.5.5 Safe handling of fuels and lubricants Keep fuels and lubricants away from naked fire. Before filling up the tank and/or applying lubricant, always shut down the generator and secure it against accidental start-up. Do not smoke and avoid naked flame and sparking near fuels and the generator. Fuel is highly flammable and may explode under certain conditions.
General Instructions and Regulations 1.5.7 Safety precautions against burns and battery explosions The generator and its cooling agents and lubricants as well as the fuel can get hot while the generator is operated. Use caution around hot components such as parts containing exhaust fumes, radiator, hoses, and engine block during operation and after the generator was shut down.
General Instructions and Regulations 1.5.10 Implementation of safety inspections and maintenance Disconnect the battery from the engine before performing service work. Affix a sign to the control panel - both the main and the corresponding slave panel - with the instruction “DO NOT START UP - MAINTENANCE IN PROGRESS“...
General Instructions and Regulations 1.6.1.1 Protective conductor and potential equalisation: Electric voltage above 60 V may be life-threatening. Fort this reason systems are grounded with a protective conductor. In connection with a RCD the current supply will be disconnected in case of a failure. Appropriate safety precautions like the RCD and corresponding fuses have to be provided by the customer to guarantee a save operation of the generator.
• Battery connection cables shall be installed with utmost care and shall be checked for excessive heating under load. Check the battery near vibrating components regularly for chafing and insulation defects. ATTENTION! For battery charger generators (Fischer Panda AGT-DC)! Prior to installation, verify that the voltage of the battery bank complies with the output voltage of the generator.
In case of Emergency First Aid / Im Notfall - Erste Hilfe 2. In case of Emergency First Aid / Im Notfall - Erste Hilfe First Aid in case of accidents by electrical shocks 5 Safety steps to follow if someone is the victim of electrical shock Do not touch the injured person while the generator is running.
In case of Emergency First Aid / Im Notfall - Erste Hilfe 2.1 WHEN AN ADULT STOPS BREATHING DO NOT attempt to perform the rescue breathing Warning: techniques provided on this page, unless certified. Performance of these techniques by uncertified personnel could result in further injury or death to the victim.
This manual contains the working instructions and operating guidelines for the owner and user of Fischer Panda generators. The manual is the base and the guideline for the correct installation and maintenance of Fischer Panda generators. It does not substitute the technical evaluation and should be used as an example guide only. The installation must be undertaken and proved by a suitable qualified/trained person and should be in accordance with the law as required by the country and special situation.
Basics 3.2.3 User Users are persons, established by the operator/owner, to operate the generator. The operator/owner has to ensure that the user has read and understood the manual and that all hazard notes and safety instructions are respected. The user must be instructed by the operator/owner regarding his activity at the generator, especially concerning the maintenance.
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Basics 3. AC-Control Box Fig. 3.3-3: AC-Control box representative picture Not present at all models 4. FP- Bus cable 15 mtr Fig. 3.3-4: FP- Bus cable 15 mtr 5. Termination resistor Fig. 3.3-5: Termination resistor 10.6.16 Kapitel/Chapter 3: Basics - Seite/Page 25...
4. Remove the bolts for sidewalls / floor pallet 5. Remove the sidewalls 6. Open the generator attachment 3.5.2 Fischer Panda transport box with metal tab closure 1. Bend up the metal tab closures on the transport box lid 2. Remove the cover 3.
Basics 3.6 Opening the MPL sound insulation capsule To open the sound insulation capsule, the closures must Fig. 3.6-1: Sound insulation capsule, side part be rotated roughly 180° counter-clockwise. Use a flat head screwdriver. Pull the sidewalls out by gripping into the slots.
3.7.1 Transporting the generator • The generator must always be upright for transport. • For transport, the Fischer Panda transport box shall be used for the generator. The generator shall be securely attached to the bottom of the box. • For loading/unloading, an adequate industrial truck shall be used.
The decommissioning and storage must be undertaken and Note: proved regarding the operation and storage situation. Fischer Panda takes no responsibilty for damages through wrong decommissioning and storage. Downtimes are categorised in the following groups: • Short downtime (1 to 3 months) •...
- 25.2 V upper open-circuit voltage (full battery) - trickle charge full battery at 26.4 V. These values are based on a battery temperature of 20-25°C. Observe the instructions from the battery manufacturer. Fischer Panda recommends: Note: Starter battery recommendation • Install battery circuit breaker and switch to OFF on the machine.
Basics • Spray engine parts and V-belt disks with preservative. • Clean air filter housing and spray with preservative (metal housing only). • Close off intake and exhaust apertures (e.g. with tape or end caps). Before recommissioning, remove preservatives and Attention! protective measures.
• Hold stop lever on generator motor in neutral position and crank starter for approx. 10 seconds. Then, pause for 10 seconds. Repeat this procedure 2 times. • Perform visual check of the generator similar to initial commissioning and start up generator. Fischer Panda recommends: Note: After extended downtimes, a full 150 h inspection as per the inspection list should be performed.
The Panda Generator 4. The Panda Generator 4.1 Type plate at the Generator Fig. 4.1-1: Type plate at the generator Fig. 4.1-2: Description type plate 10.6.16 Kapitel/Chapter 4: The Panda Generator - Seite/Page 33...
The Panda Generator 4.2 Description of the Generator 4.2.1 Right Side View Fig. 4.2.1-1: Right Side View Water-cooled exhaust manifold / Heat exchanger (inside) Flat fuse DC-alternator Ground isolation relay (option) V-belt for DC-alternator and cooling water pump Exhaust connection Oil pressure switch Sound-cover base part Magnetic switch for starter motor...
The Panda Generator 4.2.2 Left Side View Fig. 4.2.2-1: Left Side View Charge control for DC-alternator xControl ECU Air suction housing with air filter Oil dipstick Actuator for speed control Seawater pump Generator housing with winding Fuel solenoid valve Cooling water connection block Internal cooling water pump Sound cover base part Ventilation screw thermostat housing...
The Panda Generator 4.2.3 Font View Fig. 4.2.3-1: Front View 16 17 Ventilation screw thermostat housing Fuel intake connection (feed line) Fuel solenoid valve Fuel backflow connection (return line) Internal cooling water pump xControl connection panel Alternator DC Oil drain hose V-belt for DC-alternator and internal cooling water pump Power out Engine oil filter...
The Panda Generator 4.2.4 Back View Fig. 4.2.4-1: Back View Generator terminal box Generator front plate Air suction housing with air filter Oil cooled bearing Capacitor Cooling water connection block 10.6.16 Kapitel/Chapter 4: The Panda Generator - Seite/Page 37...
The Panda Generator 4.2.5 View from above Fig. 4.2.5-1: View from above Ventilation screw fuel solenoid valve Water cooled exhaust manifold / Heat exchange (inside) Ventilation screw internal cooling water pump Injection nozzle Ventilation screw thermostat housing Cylinder head thermosensor Thermostat housing with thermostat set Air suction housing with air filter DC-alternator/Dynamo...
The Panda Generator 4.3 Details of functional units 4.3.1 xControl panel The control panel is fitted with various monitoring functions, which increase functional reliability and operating safety of the generator. Various parts of the generator are monitored with sensors which, when triggered, generate an error message and can shut down generator operation under certain circumstances to prevent damage.
The Panda Generator 4.3.2 The Cooling System - Scheme Fig. 4.3.2-1: The Cooling System - Scheme Seite/Page 40 - Kaptitel/Chapter 4: The Panda Generator 10.6.16...
The Panda Generator 4.3.3 The Fuel System - Scheme Fig. 4.3.3-1: The Fuel System - Scheme 10.6.16 Kapitel/Chapter 4: The Panda Generator - Seite/Page 41...
The Panda Generator 4.3.4 The operation surveillance system Thermo-sensor at cylinder head Fig. 4.3.4-1: Thermo-seneor at cylinder head The thermo-sensor at the cylinder head serves to monitor the generator temperature. Thermo-sensor at exhaust connection Fig. 4.3.4-2: Thermo-sensor at exhaust connection If the impeller pump stops and delivers no more raw water, the exhaust connection becomes extremely hot.
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The Panda Generator Thermo-switch at the front plate (Models with oil cooled Fig. 4.3.4-4: Oil thermo-switch bearing only) The generator bearing is equipped with an oil thermo-switch, which switches the engine off, if the oil temperature becomes too high. At generators with xControl the thermo switch is for service only.
The Panda Generator 4.3.5 The Oil Circuit - Scheme Fig. 4.3.5-1: The Oil Circuit - Scheme 4.4 Remote Control Panel - see separate Control Panel Manual 4.4.1 Starting the Generator - see separate Control Panel Manual 4.4.2 Stopping the Generator - see separate Control Panel Manual Seite/Page 44 - Kaptitel/Chapter 4: The Panda Generator 10.6.16...
Generator operation instruction 5. Generator operation instruction 5.1 Personal requirements Only instructed persons are allowed to run the generator. Instructed Persons has read the manual of the generator and all ancillary components and external equipment. He must be acquaint with the specific risks and safety instructions.
It is harmless for the generator to deliver full nominal power for 2-3 hours. The hole conception of the Fischer Panda generator make sure, that the full power operation at extreme condition will not increase the engine temperatures over. Please note that the emissions of the generator also increase at full power operation.
5.3.5 Operating control system on the Fischer Panda generator Fischer Panda generators are equipped with various sensors/temperatures switches. The combustion engine is fur- ther equipped with a oil pressure control switch, which switches the motor off, if the oil pressure sinks to a particular level.
Damages caused by faulty or incorrect installation are not covered by the warranty. 6.1 Personal requirements The described installation must be done by a technical trained person or a Fischer Panda service point. 6.1.1 Hazard notes for the installation see “Safety first!” on Page 10.
Installation Instructions Danger!: Danger of poisoning Contact with engine oil, antifreeze and fuel can result in . Therefor: damage to health • Avoid skin contact with engine oil, fuel and antifreeze. • Remove oil and fuel splashes and antifreeze from the skin immediately.
Installation Instructions machinery must still remain accessible at least at the front (drive belt, water pump) and the service-side (actuator, dipstick). Please also note that in spite of the automatic oil-pressure sensor it is still essential that the oil level has to be checked regularly.
Installation Instructions Before working (installation) on the System read the ATTENTION! section „Safety Instructions“ in this Manual. 6.4 Installation of the cooling system - raw water 6.4.1 General information The genset should have its own raw water (coolant water) inlet and should not be connected to any other engine systems.
In this case the impeller should be removed out of the impeller pump. Contact Fischer Panda for further information. Never change the impeller for many years, without NOTE: exchanging the old pump.
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Installation Instructions The rubber hose for the external vent valve will be cut..and bend upwards. Fig. 6.4.5-3: Split rubber hose for vent valve Both hose ends will be extended respectively with a hose and connected with a vent valve 600 mm over the waterline.
Installation Instructions 6.5 Installation of the cooling system - fresh water 6.5.1 Position of the external cooling water expansion tank Position of the external cooling water expansion tank Fig. 6.5.1-1: Position of the external cooling water expansion tank The Panda generator is normally supplied with an additional, external cooling water expansion tank.
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Installation Instructions Expansion tank Fig. 6.6-1: Expansion tank 7. Open the ventilating screw on the thermostat housing. Fig. 6.6-2: Ventilating screw on the thermostat housing Use spanner size 10 mm. 8. Pour cooling water into the external expansion tank. Fig. 6.6-3: filling level 20% 9.
Installation Instructions stood still for a long time. During the ventilating process repeated checks must be ATTENTION! made to check the cooling water is indeed circulating. If there are air bubbles in the internal cooling water pump, it could be that the cooling water is not circulating. The generator will heat up very quickly and switch off, because of overheating.
Installation Instructions 6.7 Installation of the water cooled exhaust system 6.7.1 Installation of the standard exhaust system The generator exhaust system must remain completely independent and separate from the exhaust system of any other unit(s) on board. The water lock must be installed at the lowest point of the exhaust system. An optional noise insulated water lock can also be installed.
Installation Instructions Thereby, the position of the generator and the waterlock, as well as the arrangement of the cooling water and exhaust hoses play the decisive role. If the waterlock is arranged in an unfavourable position, the cooling water flowing back in the exhaust hose can rise so high, that it reaches the exhaust stack.
Installation Instructions The deeper the waterlock is located underneath the generator, the better the protection from entering water into the combustion chamber. The picture below shows that the distance between the critical point at the exhaust elbow and the maximum permissible water level in the exhaust hose is stated with 600 mm.
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Installation Instructions center line. See the following pictures: Fig. 6.8.3.1-1: Ideal position of the waterlock In Fig. 6.8.3.1-1, the waterlock is mounted in center underneath the generator. When the ship tilts, the position of the waterlock related to the critical point at the exhaust hose, changes only slightly. Fig.
Installation Instructions Fig. 6.8.3.1-4: Tilted position 45 degrees Tilted position 45 degrees - Fig. 6.8.3.1-4 In this case the water level rise so high, that the distance constitutes only 325 mm. Even when the water lock is mounted in the ideal spot, at an extremely tilted position of 45 degrees there is still the risk that water can get straight into the discharge stack area through strong rocking motions („sloshing“).
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Installation Instructions Fig. 6.8.3.2-2: Tilted position 45 degrees Tilted position 45 degrees - Fig. 6.8.3.2-2 The water level is now at the same height as the critical point at the exhaust elbow. If the ship is sailed in a tilted position of 45 degrees with an installation like this, the ingress of cooling water into the combustion chamber is inevitable.
In order to reduce the noise level of the generator unit to a minimum, an optional exhaust outlet muffler can be mounted next to the through-hull fitting. Additionally there is a component at Fischer Panda, which acts as both an „exhaust goose neck“, and water separator.
The external Fuel pump should be installed near the tank Electrical fuel pump Fig. 6.11.0-1: electrical fuel pump With the Fischer Panda generator is usually supplied an external, electrical fuel pump (DC). The fuel pump must be installed close at the fuel tank. The electrical connections is prepared at the generator.
Installation Instructions Fig. 6.11.0-2: Fuel system - schema 1. Fuel tank 4. Non return valve 2. external fuel pump 5. Fuel fine filter 3. external fuel prefilter with water separator 6. Generator External fine filter Fig. 6.11-3: externer Feinfilter At generators with Kubota EA 300 or Farymann engines, the fine filter is delivered with the generator.
Installation Instructions been switched off, if it is not possible to use the return flow pipe as a submerge pipe placed in the tank. The instruc- tions „Bleeding Air from the Fuel System“ must be read after initial operation or after it has stood still for a long period, in order to preserve the starter battery.
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Installation Instructions Panda Generators Panda 6000 and higher normally NOTE: provided with an alternator/dynamo to charge the starter battery. At generators without alternator/dynamo it is needed to charge the starter battery with an external battery charger. Make sure that the voltage of the starter battery fits to ATTENTION! the start system voltage f.e.
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Installation Instructions Positive battery cable Fig. 6.13.1-1: Positive battery cable The positive (+) battery cable is connected directly to the solenoid switch of the starter. Negative battery cable Fig. 6.13.1-2: Negative battery cable The negative (-) battery cable is connected to the engine foot.
Terminal FP CAN-Bus (external xControl components) 6.13.3.1 xControl ECU The xControl ECU is the main modul of the xControl. installation and modifikation are only allowed by Fischer Panda or authorized service points. Seite/Page 72 - Kaptitel/Chapter 6: Installation Instructions 10.6.16...
Installation Instructions 6.13.3.2 FP CAN-Bus for internal use The FP CAN-Bus termial is for internal use only. 6.13.3.3 Boostrelay (optional) The Boostrelay connect extra capacitors to the generator for a short time to compensate peak load. 6.13.3.4 Line Relay (optional) The line relay protect the consumers against undervoltage and overvoltage.
Installation Instructions The xControl controls the generator voltage and motor speed. An actuator/servo on the injection pump can increasethe engine speed compared to the idle speed. If the generator runs without load, the frequency should be approx. 48,5 - 49 Hz (50 Hz System) or 58,5 - 59 Hz (60 Hz System).
Installation Instructions separate. As disconnector a cam switch should be used. This Fig. 6.14.2-1: 3-way cam switch switch should have three positions: "Shore power" - "OFF" - "Generator". If an (DC-AC) inverter is used, a fourth position will be required. 0 Off I Generator II Shore power connection...
The original initial operation record has to be sent to Note: Fischer Panda to receive the complete guarantee. Please make a copy for your own documentation. Seite/Page 76 - Kaptitel/Chapter 6: Installation Instructions 10.6.16...
7.1 Personal requirements All maintenance, if not special marked, can be done by the trained persons. Further maintenance must be done by technical personal or Fischer Panda service points. 7.2 Hazard notes for the maintenance and failure Follow the general safety instruction at the front of this Notice!: manual.
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Maintenance Instructions Contact with engine oil, antifreeze and fuel can result in Danger!: Danger of poisoning damage to health. Therefor: • Avoid skin contact with engine oil, fuel and antifreeze. • Remove oil and fuel splashes and antifreeze from the skin immediately.
Maintenance Instructions 7.3 Environmental protection Danger to the environment due to mishandling! Environmental protection. Significant environmental damage can occur, particularly for incorrect disposal, if environmentally hazardous operating materials are mishandled. Therefore: • Always observe the instructions mentioned below. • Take immediate action if environmentally hazardous materials reach the environment.
Maintenance Instructions 7.6 Oil Change Intervals The first oil change is to be accomplished after a period of operation from 35 to 50 hours. Afterwards the oil is to be changed after 150 hours. For this, the oil SAE30 for temperatures over 20°C and SAE20 for temperatures between 5°C and 20°C is to be used.
• if the oil-level is under the minimum mark by less than 50h, there might be a technical problem! In that case, we recommend going to a shop or a Fischer Panda service point. • if the oil is cloudy or even „creamy“, coolant might have mixed with the oil. See a garage or a Fischer Panda service point immediately.
Maintenance Instructions 7.8 Replacement of engine oil and engine oil filter You require: - Engine oil. See attachment. - New oil filter (not with generators with EA300 engines) - Sealing for oil drain screw - Personal protective gear - Container to collect used oil (heat resistant and of sufficient size) - Open-ended wrench for oil drain screw - Paper towels and cloth...
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Maintenance Instructions 2. Loosen oil filling cap Fig. 7.8-1: Oil filling cap Unscrew the oil filling cap. This is necessary, because otherwise a vacuum will form and the oil can not completely drain off. Sample picture 3. Open oil drain screw. Fig.
Maintenance Instructions Oil screen with generators with EA300 engines Fig. 7.8-4: Oil screen The oil screen should be cleaned every 500 operating hours: to do so follow the instructions in the engine manual. Use spanner size 17 mm. Sample picture 6.
Maintenance Instructions 7.9 Verifying the starter battery and (if necessary) the battery bank Check the condition of the battery. Proceed here as prescribed by the battery manufacturer. If from the battery manufacturer not otherwise mentioned. 7.9.1 Battery 7.9.1.1 Check battery and cable connections •...
Maintenance Instructions 7.9.1.3 Check electrolyte density • Measure the electrolyte density of individual cells with a Fig. 7.9.1.3-1: Battery commercial hydrometer. The hydrometer reading (see table on following page) indicates the battery’s state of charge. During measurement, the temperature of the electrolyte should preferably be 20 °C.
Maintenance Instructions 7.10 Checking the water separator in the fuel supply The pre-filter with water separator has a cock underneath, by Fig. 7.10-1: Pre-filter with water separator which means the water can be drained. This water sinks to the bottom, due to the difference in the densities of water and fuel.
Maintenance Instructions 7.10.2 Alternative replacement of the air filter mat with pull out holder 1. Air filter housing with pull out holder. Fig. 7.10.2-1: Air suction housing with pull out holder 2. Tip the two fasteners 90°. Fig. 7.10.2-2: Air suction housing with pull out holder 3.
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Maintenance Instructions 4. Replace the air filter mat. Fig. 7.10.2-4: Air suction housing with pull out holder 5. Re-assembly in reversed order. 10.6.16 Kapitel/Chapter 7: Maintenance Instructions - Seite/Page 89...
Maintenance Instructions 7.10.3 Alternative replacement of the air filter at housing with snap fasteners 1. Open the combustion air housing by loosening the closure Fig. 7.10.3-1: Air suction housing on the right side of the housing. 01. Closure 2. Open the combustion air housing by loosening the closure Fig.
Maintenance Instructions 7.10.4 Ventilation of the coolant circuit / freshwater Special notes for the ventilation of the cooling system Attention If the cooling water is drained, or if other air has entered the cooling system, it is necessary to ventilate the cooling system.
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Maintenance Instructions 2. Open the ventilating screw on the thermostat casing. Fig. 7.10-3: Ventilating screw on the thermostat housing Use spanner size 10 mm. 3. Pour cooling water into the cooling water filling necks. Fig. 7.10-4: Cooling water filler cap (At generators without filler, The cooling water can be filled into the external expansion tank instead) 4.
Maintenance Instructions 7.10.5 V-belt replacement for the internal cooling water pump The V-belt wears in a short time due to high ambient temperature within the closed capsule (approx. 85 °C). The air in the generator capsule is not only warm but also very dry. Therefore it is possible, that the „softener“ in the rubber composers wear after a very short time of operation.
Maintenance Instructions 3. The alternator must be pressed in the direction of the Fig. 7.10.5-3: Alternator thermostat housing. 4. Exchange the V-belt. Sample Picture 5. Afterwards, the V-belt must be tightened again. Fig. 7.10.5-4: V-belt 6. The V-belt must be tightened in such a way, that it is possible to press it about approx.
Maintenance Instructions The raw water filter should be released regularly from Fig. 7.11.1-1: Raw water filter arrears. In each case the water cock must be closed before. It is mostly sufficient to beat the filter punnet. If water should seep through the cover of the raw water filter, this may be sealed in no case with adhesive or sealant.
Maintenance Instructions 7.12.1 Replacement of the impeller Close the raw water stop cock. Fig. 7.12.1-1: Raw water cock Representative picture Raw water pump on the front side of the genset. Fig. 7.12.1-2: Raw water pump Representative picture Remove the cover of the raw water pump by loosen the Fig.
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Maintenance Instructions Fig. 7.12.1-4: Impeller pump Pull to the impeller with a multigrip pliers of the wave. Mark the impeller, to make sure that these is used in the correct position at re-installation. Representative picture Check to the impeller for damage and replace it if Fig.
Generator Faults 8. Generator Faults 8.1 Personal requirements The work described here, unless otherwise indicated, are performed by the operator. More repair work may be performed only by specially trained personnel or by authorized repair shops (Fischer Panda service points). This is especially for working on the valve timing, fuel injection system and the engine repair. 8.2 Hazard notes for the troubleshooting Follow the general safety instruction at the front of this Notice!:...
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Generator Faults Contact with engine oil, antifreeze and fuel can result in Danger!: Danger of poisoning damage to health. Therefor: • Avoid skin contact with engine oil, fuel and antifreeze. • Remove oil and fuel splashes and antifreeze from the skin immediately.
Generator Faults 8.3 Tools and Measuring Instruments In order to be able to manage disturbances while driving, the following tools and measuring instruments should belong to the equipment kept on board: • Multimeter for voltage (AC), frequency and resistance • Measuring instrument for inductance •...
Starter battery voltage insufficient. Check battery. Damaged bearing(s) piston (seized). Repairs need to be carried out by engine manufacturer service, or Fischer Panda representative. Cooling water in combustion chamber. 1. Turn generator „OFF“ at control panel. 2. Remove the glow plug 3.
Readjust valve clearance to correct value (refer to Farymann-manual). Poor fuel quality. Use better quality diesel (recommended: 2-D Diesel). Poor combustion. Incorrect AFR (air/fuel ratio) due to motor timing adjustment. Engine maintainance by engine manufacturer service, or Fischer Panda representative. 10.6.16 Kapitel/Chapter 8: Generator Faults - Seite/Page 103...
Solution - motor rpm suddenly rises or drops Refer to respective section of manual and if necessary, have repaired by engine manufacturer service, or Fischer Panda representative. - unusual noise comes from genset - exhaust colour suddenly becomes dark - leakage in the cooling water system.
„normally“. The Fischer Panda generators are aligned that they keep these default values during normal load. With high load or overload it can occur that the voltage drops on 190 V (95 V in the 60 Hz version) and partly still more deeply.
In the case of asynchronous generators, the generator cannot independently increase voltage after standing still, or, if it is switched off under full load. This is because the rotor has lost its remaining magnetism. This remaining magnetism can be restored by Fischer Panda or service partner. 8.8 Engine Starting Problems 8.8.1 Lifting solenoid for motor stop - optional...
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Generator Faults Damage to starter motor The starter is fitted with a free wheel or axial rotating spring cog, which prevents the starter being driven externally by means of the motor. The free wheel will be heavily worn, if the starter still operates, thereby causing damage to the springs, roller bearings or cog teeth.
Tables 9. Tables 9.1 Technical data Fig. 9.1-1: Technical data Panda 4000s Panda 4200 FCB 4500FCB Panda 4k Panda 5000 LPE Panda 4,5ND Panda 5k Type Farymann Farymann Farymann Z482 EA300 18W430 18W430 18W430 Governor mechanic mechanic mechanic mechanic Automatic start booster Cylinder Bore 82 mm...
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Tables Panda 6500 Panda 8000 Panda 9000 Panda 10000 Panda 12000 Panda 7 mini Panda 8 mini Panda 9 mini Max. power (DIN 6271-NB) at 3000 rpm 9,32 kW 9,32 kW 14,0 kW 11,6 kW 14,0 kW Rated speed 3000 rpm 3000 rpm 3000 rpm 3000 rpm...
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Tables Panda 12000 Panda 15000 Panda 18 Panda 24 Panda 30 15 mini digital Recommend cable cross size starter battery 25 mm² 25 mm² 25 mm² 25 mm² 25 mm² cable Length 4 meter max. Max. exhaust back pressure 9,3 kPa 10,7 kPa 10,7 kPa 10,7 kPa...
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Tables Panda 7,5-4 Panda 9-4 Panda 12-4 Panda 17-4 Panda 22-4 Stroke volume 898 cm³ 1123 cm³ 1498 cm³ 2197 cm³ 2434 cm³ Max. power (DIN 6271-NB) at 3000 rpm 17,5 kW 18,7 kW 23,3 kW 20,1 kW 31,1 kW Rated speed 1500 rpm 1500 rpm...
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Tables Panda 30/4 Panda 30/4 Panda 40/4 Panda 50/4 Panda 70/4 Recommend cable cross size starter battery 70 mm² 70 mm² 70 mm² 70 mm² cable Length 4 meter max. Max. exhaust back pressure 4 kPa 10,7 kPa 10,7 kPa 10,7 kPa 40 Millibar 107 Millibar...
Use a mixture of water and antifreeze. The antifreeze needs to be suitable for aluminium. The antifreeze concentration must be regularly checked in the interests of safety. Fischer Panda recommend to use the product: GLYSANTIN PROTECT PLUS/G 48 Engine coolant automotive industry Product description Product name GLYSANTIN ®...
Tables 9.6.1 Coolant mixture ratio Water/antifreeze Temperature 70:30 -20 °C 65:35 -25 °C 60:40 -30 °C 55:45 -35 °C 50:50 -40 °C 9.7 Diameter of conduits Fig. 9.7-1: Diameter of conduits Generator type Ø Cooling water conduit Ø Exhaust conduit Ø...
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Tables Generator type Ø Cooling water conduit Ø Exhaust conduit Ø Fuel conduit [mm] Freshwater Seawater Supply Return [mm] [mm] [mm] [mm] Panda PMS-HD 85-4 DZ Panda PMS-HD 110-4 DZ Panda PMS-HD 130-4 DZ Seite/Page 118 - Kaptitel/Chapter 9: Tables 10.6.16...
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Panda xControl Manual Panda_xControl_eng.R01.5 10.6.16...
Duplication and change of the manual is permitted only in consultation with the manufacturer! Fischer Panda GmbH, 33104 Paderborn, reserves all rights regarding text and graphics. Details are given to the best of our knowledge. No liability is accepted for correctness. Technical modifications for improving the product without previous notice may be undertaken without notice.
10. Safety Instructions Panda xControl 10.1 Personal requirements The settings described here can by performed by the operator, unless otherwise indicated. The installation should be carried out by specially trained personnel or by authorized repair shops (Fischer Panda service points). 10.2 Safety instructions...
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Safety Instructions Panda xControl Note also the safety of the other components of your Note! system. Seite/Page 122 - Kaptitel/Chapter 10: Safety Instructions Panda xControl 10.6.16...
The module contains the entire control electronics. The xControl GC-S is normally mounted inside of the generator capsule. The xControl GC-S takes over the control and monitoring of the diesel engine of a Fischer Panda generator as well 10.6.16 Kapitel/Chapter 11: Panda xControl - Seite/Page 123...
11.0.6 Installation of the xControl - CP-G The xContol - CP-G is a CAN Bus module. All Fischer Panda Can Bus modules has two RJ45 sockets. One is to connect the module to the CAN Bus. In the second another Modul can be plugged in to continue the CAN Bus. The Seite/Page 124 - Kaptitel/Chapter 11: Panda xControl 10.6.16...
Panda xControl last module in the row must have a termination resistor plugged into the second RJ45 socket. It is mandatory to use the Fischer Panda bus cable to connect the modules. Fig. 11.0-1: xControl CP-G Reverse Side RJ45 Fig. 11.0-2: Connection Schema Operation The xControl will be controlled with the xControl CP-G panel.
Panda xControl 11.0.7 Switching on the generator Press the „ON/OFF“ Button to switch the generator on Fig. 11.0.7-1: Switch the generator on With this you switch the generator into the standby mode. If the automatic start option is set in the menu, the generator may start by an external signal.
Panda xControl Fig. 11.0.7-5: Overview screen 1 english text Fig. 11.0.7-6: Overview screen 1 german text 11.0.7.1 Overview screen with activated autostart Danger for life! - The generator can be equipped with a Warning! Automatic start automatic start device. This means the generator can be started by an external signal.
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Panda xControl Overview screen 1 english text with autostart enabled Fig. 11.0.7-2: Overview screen 1 english text with autostart Overview screen 1 german text with autostart enabled Fig. 11.0.7-3: Overview screen 1 german text with autostart If the generator is running in the autostart mode and stopped manually, the autostart will fall back to „off“. Seite/Page 128 - Kaptitel/Chapter 11: Panda xControl 10.6.16...
Panda xControl 11.0.8 The Overview Screens Which overview screen the display shows (symbolic-english text-german text) can be set up in the menu. 11.0.9 Overview Screens Symbolic Which screen the display shows (symbolic or english text or Fig. 11.0.9-1: Overview screen 1 symbolic german text) can be set up in the menu.
Panda xControl The fourth screen shows Fig. 11.0.9-4: Overview screen 4 symbolic 11. Temperature of the cylinder head 12. Temperature of the generator coil 13. Temperature of the exhaust The fifth screen is the „Enter the menu“ screen. Fig. 11.0.9-5: Overview screen 5 symbolic Press the Start/Stop - Enter button to enter the menu 11.0.10 Overview Screens English Text Which screen the display shows (symbolic or english text or...
Panda xControl The third screen shows Fig. 11.0.10-3: Overview screen 3 english text 10. Temperature of the cylinder head 11. Temperature of the generator coil 12. Temperature of the exhaust 13. Voltage of the starter battery The fourth screen is the „Enter the menu“ screen. Fig.
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Panda xControl The third screen shows Fig. 11.0.11-3: Overview screen 3 german text 10. Temperature of the cylinder head 11. Temperature of the generator coil 12. Temperature of the exhaust 13. Voltage of the starter battery The fourth screen is the „Enter the menu“ screen. Fig.
Panda xControl 11.1 Start of the Generator 11.1.1 Marine version starting preparation / Checks (daily) 1. Oil level control (ideal level: 2/3 MAX). The level should be about 2/3 of the maximum level of a cold engine. Further, if installed, the oil level of the oil-cooled bearing must be controlled before each start - see sediment bowl at generator front cover!.
Panda xControl 11.1.3 Starting the generator Danger for life! - The generator can be equipped with a Warning! Automatic start automatic start device. This means the generator can be started by an external signal. To avoid an unexpected starting of the generator, the starter battery must be disconnected before start working at the generator.
Panda xControl The first seconds the engine run on idle speed. After that the Fig. 11.1.3-5: Raise speed xControl raises the speed to nominal and shows it in the display. As soon as the AC ok is shown, the load can be switched on Fig.
Panda xControl 3. To stop the generator, press the Start Stop - Enter button. Fig. 11.1.4-1: Stop Never switch off the battery until the generator has Attention! stopped, if necessary close fuel valve! The Menu The Last screen of the overview is the „Enter the menu Fig.
„Generator“ you can change the generator relevant settings. For example Switch on the fuel pump for deaerating etc. 3. Service the submenu „Service“ is a restricted area for Fischer Panda Staff. 4. Back 10.6.16 Kapitel/Chapter 11: Panda xControl - Seite/Page 137...
Panda xControl 11.1.6 Submenu „Panel“ Fig. 11.1.6-1: Submenu „Panel“ 11.1.7 Submenu „Generator“ In the submenu „Panel“ following points can be set up Fig. 11.1.7-1: Submenu „Panel“ 1. Brightness of the panel 2. Contrast of the panel 3. Standby time out of the Panel 4.
Panda xControl Increase /decrease with the „Step-up“/“Step-down“ buttons Fig. 11.1.7.1-1: Submenu „brightness“ the value and confirm with the „Start/Stop - Enter“ button. Choose cancel or confirm with the „Step-up“/“Step-down“ buttons and confirm with the „Start/Stop - Enter“ button. 11.1.7.2 Set up the contrast of the CP-G Scroll with the „Step-up“/“Step-down“...
Panda xControl Increase /decrease with the „Step-up“/“Step-down“ buttons Fig. 11.1.7.3-1: Submenu „standby timeoutl“ the value and confirm with the „Start/Stop - Enter“ button. Choose cancel or confirm with the „Step-up“/“Step-down“ buttons and confirm with the „Start/Stop - Enter“ button. 11.1.7.4 Set up the standby brightness of the CP-G Scroll with the „Step-up“/“Step-down“...
Panda xControl Choose „symbolic view“ or text view“ with the „Step-up“/ Fig. 11.1.7.5-1: Submenu „way of illustration“ “Step-down“ buttons and confirm with the „Start/Stop - Enter“ button. Choose cancel or confirm with the „Step-up“/“Step-down“ buttons and confirm with the „Start/Stop - Enter“ button. If you choose „back“...
Panda xControl Choose „degrees celsius“ or degrees fahrenheit“ with the Fig. 11.1.7.7-1: Submenu „temperature unit“ „Step-up“/“Step-down“ buttons and confirm with the „Start/ Stop - Enter“ button. Choose cancel or confirm with the „Step-up“/“Step-down“ buttons and confirm with the „Start/Stop - Enter“ button. If you choose „back“...
Panda xControl 11.1.8 Submenu „Generator“ In the submenu „Generator“ following points can be set Fig. 11.1.8-1: Submenu „Generator“ 1. Autostart enable 2. Optional DC output 3. Switch outputs 4. Event log 5. Reset the generator submenu to standard 6. back to the main menu 11.1.8.1 Set up the autostart of the CP-G Scroll with the „Step-up“/“Step-down“...
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Panda xControl If any failure occur while the generator is starting or running, the generator will stop and the „Automatic Start“ will fall back to „off“. The first overview screen will show you, if the autostart is enabled Overview screen 1 symbolic with autostart enabled Fig.
Panda xControl 11.1.8.2 Set up the optional DC output of the CP-G Scroll with the „Step-up“/“Step-down“ buttons to the menu point „optional DC output“ and confirm with the „Start/Stop - Enter“ button. You enter the menu point optional DC output. Choose „operation mode“...
Panda xControl 11.1.8.3 Set up the operation mode for the opt. DC-Power (DP) output of the CP-G Fig. 11.1.8.3-1: Submenu „operation model“ 11.1.8.4 Set up the follow-up time for the opt. DP output of the CP-G Increase /decrease with the „Step-up“/“Step-down“ buttons Fig.
Panda xControl Choose „f.-pump“ or „opt. DC“ with the „Step-up“/“Step-down“ Fig. 11.1.8.5-1: Submenu „switch outputs“ and change the value from 0 to 1 or back with the „Start/Stop - Enter“ button. If you set the value to „1“ the output will be switched on, if you set the value to „0“...
Panda xControl Choose cancel or confirm with the „Step-up“/“Step-down“ Fig. 11.1.8.7-1: Submenu „reset to standard“ buttons and confirm with the „Start/Stop - Enter“ button. 11.1.8.8 Back to the main menu Scroll with the „Step-up“/“Step-down“ buttons to the menu point „back“ and confirm with the „Start/Stop - Enter“ button.
Panda xControl 11.2 Failure 11.2.1 Symbols and Messages in the Display 11.2.1.1 Message sample „Sensor defect“ A soon as a defect sensor is detected, the xControl Fig. 11.2.1.1-1: Sensor defect symbolic shows it in the display Fig. 11.2.1.1-2: Sensor defect english Fig.
Panda xControl Fig. 11.2.1.2-2: Sensor broken english Fig. 11.2.1.2-3: Sensor broken german 11.2.1.3 Failure code A Failure code is shown if any parameter run out of the Fig. 11.2.1.3-1: Failure code specified range. see “Failuretable” on page 150 11.2.2 Failuretable See chapter „Failure“...
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Panda xControl No.. Description Cause Explication Warning Gen.Stop Info Current sensor No voltage on supply current short circuit sensor defect Battery voltage battery voltage to low RPM failure RPM out of range Failure fuel supply n.a. Fuel empty Power out relay Failure power out relay Short circuit n.a.
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Panda xControl No.. Description Cause Explication Warning Gen.Stop Info Reserved n.a. n.a. Seite/Page 152 - Kaptitel/Chapter 11: Panda xControl 10.6.16...
Panda xControl 11.2.3 Description of Symbols Fig. 11.2-1: Symbols Warning Failure shut down Failure Sensor Failure/Line open Broken Sensor Broken/short circuit AC Voltage Current Generator out Standby Automatic start Starter battery 10.6.16 Kapitel/Chapter 11: Panda xControl - Seite/Page 153...
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Panda xControl Power Generator out Load (%) Generator running Generator off Temperature Engine Exhaust Winding&Coil Preglow Example: Failure+Engine+Temperature Seite/Page 154 - Kaptitel/Chapter 11: Panda xControl 10.6.16...
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