Fischer Panda 15000i PVK-U Manual
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Fischer Panda 15000i PVK-U Manual

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Panda 15000i PVK-U System

230 V 50 Hz 15 kVA
400 V 50 Hz 15 kVA
Super silent technology
Panda_15000i_PVK-U_eng.R04
7.7.16

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Summary of Contents for Fischer Panda 15000i PVK-U

  • Page 1: Panda 15000I Pvk-U System

    Panda 15000i PVK-U System 230 V 50 Hz 15 kVA 400 V 50 Hz 15 kVA Super silent technology Panda_15000i_PVK-U_eng.R04 7.7.16...

  • Page 2: Current Revision Status

    Duplication and change of the manual is permitted only in consultation with the manufacturer! Fischer Panda GmbH, 33104 Paderborn, reserves all rights regarding text and graphics. Details are given to the best of our knowledge. No liability is accepted for correctness. Technical modifications for improving the product without previous notice may be undertaken without notice.

  • Page 3: Table Of Contents

    3.4.1 Bolted Fischer Panda transport box ................... 27 3.4.2 Fischer Panda transport box with metal tab closure ............28 Opening the MPL sound insulation capsule ..................28 3.5.1 Opening the GFK sound insulation capsule ............... 29 Transport and loading/unloading ....................
  • Page 4 Inhalt / Contens 3.7.1 Instructions for the starter battery for extended downtimes ..........31 3.7.2 Measures for short downtimes .................... 31 3.7.3 Measures for medium term downtimes / hibernation ............31 3.7.3.1 Courses for preservation: ..................32 3.7.3.2 Measures for removing surface protection after medium term downtimes (3 to 6 months).
  • Page 5 Inhalt / Contens Connection of electrical components....................60 5.7.1 Connection of the external radiator ..................61 5.7.2 Installation PMGi inverter - See separate PMGi inverter manual ........61 Installation of the cooling system......................61 5.8.1 The cooling system / general instructions ................61 Radiator baseplate..........................
  • Page 6 6.3.4 Protection conductor: ......................81 6.3.5 Operating control system on the Fischer Panda generator ..........81 Instructions for capacitors - not present at all models................. 81 Checks before start, starting and stopping the generator ..............81 7 Maintenance Instructions ........................
  • Page 7 Inhalt / Contens 8.7.3 Generator is not able to start a electric motor..............109 8.7.4 Diesel motor fails to start ....................109 8.7.5 Starter motor is turning the engine, but generator fails to start........109 8.7.6 Motor does not achieves enough speed during starting process.
  • Page 8 Inhalt / Contens /Inverter 128 10.11.1.4Cooling water scheme for PVK-UK iGenerators..........129 10.11.1.5Cooling water connection schema - Marine (PMS) Generator ......130 10.11.2 Electrical connection......................131 10.11.2.1Connection to a system with RCD at PMGi with PEN jumper ......131 10.11.2.2Connection to a system with RCD at PMGi without PEN jumper .....
  • Page 9 Terminal assignments on the Panda iControl2 controller ..........168 13.4.1.1 Terminal assignment of 18-pin connector ............168 13.4.1.2 Fischer Panda standard bus ................168 13.4.1.3 Fischer Panda CAN bus..................168 13.5 Master and Slave Panels........................169 13.6 Start-up ............................
  • Page 10 Inhalt / Contens Seite/Page 10 Inhalt/Contens 7.7.16...
  • Page 11 Not only do you have a Fischer Panda generator on board, you also have worldwide support from the Fischer Panda Team. Please take the time to read this and find how we can support you further.

  • Page 12: General Instructions And Regulations

    General Instructions and Regulations 1. General Instructions and Regulations 1.1 Safety first! These symbols are used throughout this manual and on labels on the machine itself to warn of the possibility of personal injury of lethal danger during certain maintenance work or operations. Read these instructions carefully. Can cause acute or chronic health impairments or death WARNING: Hazardous materials even in very small quantities if inhaled, swallowed, or...
  • Page 13 General Instructions and Regulations General warning of a hazard area WARNING: General warning Can cause acute or chronic health impairments or death WARNING: Danger due to inhalation and/or even in very small quantities if inhaled or ingested. ingestion Warning of live parts that may cause electric shock upon WARNING: Risk of electric shock upon contact contact.

  • Page 14: Tools

    General Instructions and Regulations Wearing the applicable snugly fitting protective clothing MANDATORY INSTRUCTION: Wear snugly fitting provides protection from hazards and can prevent damage to protective clothing (PPE). your health. Wearing hearing protection provides protection from acute MANDATORY INSTRUCTION: Wear hearing and gradual hearing loss.
  • Page 15 General Instructions and Regulations Socket wrench set Hexagon socket wrench set Clamp-on ammeter (DC for synchronous generators; AC for asynchronous generators) Torque wrench 7.7.16 Kapitel/Chapter 1: General Instructions and Regulations - Seite/Page 15...

  • Page 16: Manufacturer Declaration In Accordance With The Machinery Directive 2006/42/Ec

    • You will receive free upgrades as necessary. Additional advantages: Based on your complete data record, Fischer Panda technicians can provide you with fast assistance, since 90 % of the disturbances result from defects in the periphery. Problems due to installation errors can be recognized in advance.

  • Page 17: Safety Instructions - Safety First

    General Instructions and Regulations 1.5 Safety Instructions - Safety First! 1.5.1 Safe operation Careful handling of the equipment is the best insurance against an accident. Read the manual diligently, and make sure you understand it before starting up the equipment. All operators, regardless of their experience level, shall read this manual and additional pertinent manuals before commissioning the equipment or installing an attachment.

  • Page 18: Safe Handling Of Fuels And Lubricants

    General Instructions and Regulations 1.5.5 Safe handling of fuels and lubricants Keep fuels and lubricants away from naked fire. Before filling up the tank and/or applying lubricant, always shut down the generator and secure it against accidental start-up. Do not smoke and avoid naked flame and sparking near fuels and the generator. Fuel is highly flammable and may explode under certain conditions.

  • Page 19: Safety Precautions Against Burns And Battery Explosions

    General Instructions and Regulations 1.5.7 Safety precautions against burns and battery explosions The generator and its cooling agents and lubricants as well as the fuel can get hot while the generator is operated. Use caution around hot components such as parts containing exhaust fumes, radiator, hoses, and engine block during operation and after the generator was shut down.

  • Page 20: Implementation Of Safety Inspections And Maintenance

    General Instructions and Regulations 1.5.10 Implementation of safety inspections and maintenance Disconnect the battery from the engine before performing service work. Affix a sign to the control panel - both the main and the corresponding slave panel - with the instruction “DO NOT START UP - MAINTENANCE IN PROGRESS“...

  • Page 21: Protective Conductor And Potential Equalisation

    General Instructions and Regulations 1.6.1.1 Protective conductor and potential equalisation: Electric voltage above 60 V may be life-threatening. Fort this reason systems are grounded with a protective conductor. In connection with a RCD the current supply will be disconnected in case of a failure. Appropriate safety precautions like the RCD and corresponding fuses have to be provided by the customer to guarantee a save operation of the generator.

  • Page 22: Safety Instructions Concerning Cables

    • Battery connection cables shall be installed with utmost care and shall be checked for excessive heating under load. Check the battery near vibrating components regularly for chafing and insulation defects. ATTENTION! For battery charger generators (Fischer Panda AGT-DC)! Prior to installation, verify that the voltage of the battery bank complies with the output voltage of the generator.

  • Page 23: In Case Of Emergency First Aid / Im Notfall - Erste Hilfe

    In case of Emergency First Aid / Im Notfall - Erste Hilfe 2. In case of Emergency First Aid / Im Notfall - Erste Hilfe First Aid in case of accidents by electrical shocks 5 Safety steps to follow if someone is the victim of electrical shock Do not touch the injured person while the generator is running.

  • Page 24: When An Adult Stops Breathing

    In case of Emergency First Aid / Im Notfall - Erste Hilfe 2.7 WHEN AN ADULT STOPS BREATHING DO NOT attempt to perform the rescue breathing Warning: techniques provided on this page, unless certified. Performance of these techniques by uncertified personnel could result in further injury or death to the victim.

  • Page 25: Basics

    This manual contains the working instructions and operating guidelines for the owner and user of Fischer Panda generators. The manual is the base and the guideline for the correct installation and maintenance of Fischer Panda generators. It does not substitute the technical evaluation and should be used as an example guide only. The installation must be undertaken and proved by a suitable qualified/trained person and should be in accordance with the law as required by the country and special situation.

  • Page 26: User

    Basics 3.2.3 User Users are persons, established by the operator/owner, to operate the generator. The operator/owner has to ensure that the user has read and understood the manual and that all hazard notes and safety instructions are respected. The user must be instructed by the operator/owner regarding his activity at the generator, especially concerning the maintenance.

  • Page 27: Panda Transport Box

    3. Panda PMGi inverter AC/AC Fig. 3.3-3: PMGi inverter 4. Fischer Panda manual Fig. 3.3-4: Manual The Fischer Panda manual contains the following components: • Transparent sheet with general information, guarantee conditions, installation inspection, and service list. • Generator manual •...

  • Page 28: Fischer Panda Transport Box With Metal Tab Closure

    Basics 3.4.2 Fischer Panda transport box with metal tab closure 1. Bend up the metal tab closures on the transport box lid 2. Remove the cover 3. Remove the loose 4. Bend open the metal tab closures at the bottom of the transport box 5.

  • Page 29: Opening The Gfk Sound Insulation Capsule

    Basics Closure open Fig. 3.5-3: Closure open 3.5.1 Opening the GFK sound insulation capsule GFK sound insulation capsule with lash closures Fig. 3.5-1: Lash closures To open the lash closures pull the handle in arrow Fig. 3.5-2: Lash closures direction and lift the lash of the closure pin. After lifting off the lashes, the sound isolation cover upper part can be removed.

  • Page 30: Transport And Loading/Unloading

    3.6.1 Transporting the generator • The generator must always be upright for transport. • For transport, the Fischer Panda transport box shall be used for the generator. The generator shall be securely attached to the bottom of the box. • For loading/unloading, an adequate industrial truck shall be used.

  • Page 31: Instructions For The Starter Battery For Extended Downtimes

    - 25.2 V upper open-circuit voltage (full battery) - trickle charge full battery at 26.4 V. These values are based on a battery temperature of 20-25°C. Observe the instructions from the battery manufacturer. Fischer Panda recommends: Note: Starter battery recommendation • Install battery circuit breaker and switch to OFF on the machine.

  • Page 32: Courses For Preservation

    Basics 3.7.3.1 Courses for preservation: • Check battery charge status and recharge regularly, roughly every 2 months, as necessary. Observe instructions of the battery manufacturer. • Check cooling water anti-freeze level and refill as necessary. The anti-freeze agent must not be older than 2 years. The anti-freeze content shall be between 40 % and 60 % to ensure corrosion protection of the cooling water circuit.

  • Page 33: Measures For Extended Downtimes / Decommissioning

    Basics 3.7.4 Measures for extended downtimes / decommissioning Downtimes (more than 6 months) 3.7.4.1 Courses for preservation: • Check battery charge status and recharge regularly, roughly every 3 months, as necessary. Observe instructions of the battery manufacturer. • Check cooling water anti-freeze level and refill as necessary. The anti-freeze agent must not be older than 2 years.
  • Page 34 • Hold stop lever on generator motor in neutral position and crank starter for approx. 10 seconds. Then, pause for 10 seconds. Repeat this procedure 2 times. • Perform visual check of the generator similar to initial commissioning and start up generator. Fischer Panda recommends: Note: After extended downtimes, a full 150 h inspection as per the inspection list should be performed.

  • Page 35: The Panda Generator

    The Panda Generator 4. The Panda Generator 4.1 Type plate at the Generator Fig. 4.1-1: Type plate Fig. 4.1-2: Discription type plate 7.7.16 Kapitel/Chapter 4: The Panda Generator - Seite/Page 35...

  • Page 36: Description Of The Generator

    The Panda Generator 4.1.1 Description of the generator 4.1.2 Right side view Fig. 4.1.2-1: Right side view 02 03 01) Combustion air intake 08) Exhaust out 02) Fuel in 09) Connection external expension tank(venting pipe) 03. Fuel out 10) Compensator under heat isolation 04) Icotek passage see “Icotek Kel”...

  • Page 37: Icotek Kel

    The Panda Generator 4.1.3 Icotek Kel Fig. 4.1.3-1: Icotek Kel Starterbattery - (negative) cable iControl2 Panel cable Starterbattery + (positive) cable Cable for Fuel Pump AC out (to PMGi) Cable for Fan control FP bus to PMGI 7.7.16 Kapitel/Chapter 4: The Panda Generator - Seite/Page 37...

  • Page 38: Left Side View

    The Panda Generator 4.1.4 Left side view Fig. 4.1.4-1: Left side view 01) Sound cover base part 10) Fuel solenoid switch 02) Charge controler for DC Alternator 11) Pulley for internal cooling water pump 04) Generator housing with coil 12) Thermostat housing 05) Housing with iControl electronic board (DO NOT OPEN) 13) Suction hose, air suction housing - induction elbow 06) Actuator (Servo)

  • Page 39: Front View

    The Panda Generator 4.1.5 Front view Fig. 4.1.5-1: Front view 01) Fuel stop solenoid 05) Combustion air intake 02) Fuel Filter 06) Thermostat housing 03) Oil filter 07) Pulley for internal cooling water pump 04) Sound cover base part 7.7.16 Kapitel/Chapter 4: The Panda Generator - Seite/Page 39...

  • Page 40: Back View

    The Panda Generator 4.1.6 Back view Fig. 4.1.6-1: Back view 01) Watercooled silencer 02) Sound cover base part Seite/Page 40 - Kaptitel/Chapter 4: The Panda Generator 7.7.16...

  • Page 41: View From Above

    The Panda Generator 4.1.7 View from above Fig. 4.1.7-1: View from above 10 09 04 05 01) Ventilation hose to external expansion tank 09) Ventilation screw thermostat housing 02) Air suction housing 10) DC-alternator 03) Air intake 11) Valve cover 04) Thermoswitch cylinder head 12) Oil filler neck with cap 05) Suction hose, air suction housing - induction elbow...

  • Page 42: Details Of Function Units

    The Panda Generator 4.2 Details of function units 4.3 The Panda iControl2 panel The "Panda iControl2 panel" control panel is the control and display unit for the Panda iControl2 control system and represents the interface between the user and the Panda iControl2 controller. The integrated display serves to present the most important data of the system as well as warnings and error messages.

  • Page 43: The Cooling System

    The Panda Generator 4.3.1 The cooling system Fig. 4.3.1-1: Cooling system 7.7.16 Kapitel/Chapter 4: The Panda Generator - Seite/Page 43...

  • Page 44: Components Of The Fuel, Air Intake And Exhaust System

    The Panda Generator 4.3.2 Components of the fuel, air intake and exhaust system Fig. 4.3.2-1: Fuel, air intake and exhaust system Seite/Page 44 - Kaptitel/Chapter 4: The Panda Generator 7.7.16...

  • Page 45: Components Of The Electrical System

    The Panda Generator 4.3.3 Components of the electrical system Fig. 4.3.3-1: Electrical system 7.7.16 Kapitel/Chapter 4: The Panda Generator - Seite/Page 45...

  • Page 46: Components Of The Lubrication System

    The Panda Generator 4.3.4 Components of the lubrication system Fig. 4.3.4-1: Lubrication system Seite/Page 46 - Kaptitel/Chapter 4: The Panda Generator 7.7.16...

  • Page 47: Sensors And Switches For Operating Surveillance

    The Panda Generator 4.3.5 Sensors and switches for operating surveillance Thermoswitch cylinder head Fig. 4.3.5-1: Thermoswitch cylinder head The thermo-switch at the engine is used for monitoring the engine temperature. Thermossensor exhaust elbow Fig. 4.3.5-2: Thermosensor exhaust elbow Thermoswitch coil Fig.

  • Page 48: Operation Instructions - See Panda Icontrol Panel Manual

    The Panda Generator Oil pressure switch at the engine Fig. 4.3.5-4: Oil pressure switch In order to be able to monitore the lubricating oil system, an oil pressure switch is built into the system. 4.4 Operation Instructions - See Panda iControl panel manual 4.4.1 Daily routine checks before starting - See Panda iControl panel manual 4.4.2 Starting Generator - See Panda iControl panel manual 4.4.3 Stopping the Generator - See Panda iControl panel manual...

  • Page 49: Installation Instructions

    Damages caused by faulty or incorrect installation are not covered by the warranty. 5.1 Personal requirements The described installation must be done by a technical trained person or a Fischer Panda service point. 5.1.1 Hazard notes for the installation see “Safety first!” on Page 12.
  • Page 50 Installation Instructions Oil and fuel vapours can ignite on contact with ignition -Warning!: Danger of fire sources. Therefore: • No open flames during work on the generator. • Do not smoke. • Remove oil and fuel residues from the generator and floor. Contact with engine oil, antifreeze and fuel can result in Danger!: Danger of poisoning damage to health.Therefor:...

  • Page 51: Environmental Protection

    Installation Instructions 5.2 Environmental protection Engine liquids/batteries are harmful for the environment. Environmental protection. Collect discharged engine liquids and dispose it properly. Batteries should be disposed properly. 7.7.16 Kapitel/Chapter 5: Installation Instructions - Seite/Page 51...

  • Page 52: Placement

    The convenient base consists of a stable framework, on which the generator is fastened by means of shockmounts. The combustion air can be sucked in unhindered. Fischer Panda recommend captive shock mount! Seite/Page 52 - Kaptitel/Chapter 5: Installation Instructions 7.7.16...
  • Page 53 Installation Instructions 01. Shock mount Fig. 5.3.3-1: Shock mount representative picture 02. Captive shock mount representative picture 7.7.16 Kapitel/Chapter 5: Installation Instructions - Seite/Page 53...

  • Page 54: Connections

    Installation Instructions 5.4 Connections Sample for the connection at the Fischer Panda generator. See the description of the generator for the original location. Fig. 5.4.0-1: Connections - sample 1. Connection fuel IN 6. Cable for fan 2. Connection fuel OUT 7.
  • Page 55 Installation Instructions Electrical fuel pump Fig. 5.5.0-1: electrical fuel pump With the Fischer Panda generator is usually supplied an external, electrical fuel pump (DC). The fuel pump must be installed close at the fuel tank. The electrical connections is prepared at the generator.

  • Page 56: Connection Of The Fuel Lines At The Tank

    Installation Instructions 5.5.1 Connection of the fuel lines at the tank General fuel feed and return line must be connected to the Note: tank at separate connection points. Connection of the return pipe to the tank The return pipe connected to the tank must be dropped to the same depth as the suction pipe, if the generator is mounted higher than the tank, in order to prevent fuel running back into the tank after the motor has been switched off, which can lead to enormous problems, if the generator is switched off for a long period.

  • Page 57: Connection Of The Starter Battery Block

    Installation Instructions 5.6.1 Connection of the starter battery block IAn own separate starter battery must be installed for the generator. The positive cable (+) of the battery is attached directly at the solenoid switch of the starter motor. The negative cable (-) of the battery is attached underneath the starter motor at the engine mount.
  • Page 58 Installation Instructions Positive battery cable Fig. 5.6.1-1: Positive battery cable The positive (+) battery cable is connected directly to the solenoid switch of the starter. Negative battery cable Fig. 5.6.1-2: Negative battery cable The negative (-) battery cable is connected to the engine foot.

  • Page 59: Connection Of The Remote Control Panel - See Separate Control Panel Manual

    Installation Instructions 5.6.2 Connection of the remote control panel - see separate control panel manual 5.6.3 Ignition switch at generators with 24 V start system Optional devices for the 24 V start system only. With the Ignition switch you switch the power at the DC/DC converter on.

  • Page 60: Connection Of Electrical Components

    Installation Instructions 5.7 Connection of electrical components Fig. 5.7.0-1: Connection of electrical components - Scheme 1. Generator 5. PMGi inverter 2. Fuel pump 6. Starter battery 3. iControl panel 7. Radiator 4. Generator output Seite/Page 60 - Kaptitel/Chapter 5: Installation Instructions 7.7.16...

  • Page 61: Connection Of The External Radiator

    PVK-UK or the PSC series. Depending on the purpose and installation situation, a wide variety of Fischer Panda radiators are available for the optimum customization of the system. Operation with a commercially available vehicle radiator is possible. The cor- responding dimensioning must be implemented by the installer.

  • Page 62: Determining The Size Of The Radiator

    Installation Instructions 5.9.1 Determining the size of the radiator The size of the radiator must be dimensioned in accordance with the total thermal load, the operating conditions, and the installation situation. In principle, the thermal load of the generator equals 1.8 Note: times the electrical rated power (1.8 times with a water- cooled silencer, 1.2 times with a dry silencer) in kW.

  • Page 63: Installation Location For Radiators For Roof, Side, Or Underfloor Mounting On The Vehicle

    Installation Instructions 5.9.3.1 Installation location for radiators for roof, side, or underfloor mounting on the vehicle Fig. 5.9.3-1: Radiator installation - example 1. Radiator mounted on the roof 3. Radiator build into the vehicle wall 2. Radiator mounted in vertical position 4.
  • Page 64 Installation Instructions Fig. 5.9.3.2-1: Schematic: radiator, roof installation Fig. 5.9.3.2-2: Schematic: radiator, roof installation Seite/Page 64 - Kaptitel/Chapter 5: Installation Instructions 7.7.16...

  • Page 65: Installation On The Vehicle Wall

    Installation Instructions 5.9.3.3 Installation on the vehicle wall Please note: • Minimum distance to vehicle wall: 100 mm. • Min. distance to gas exhaust (heat and dirt source): 500 mm. • The max. permissible vehicle length or width must not be exceeded. •...

  • Page 66: Underfloor Installation Of Radiator

    • Minimum distance to ground: 1/2 radiator width • Min. distance to gas exhaust (heat and dirt source): 500 mm. • The max. permissible vehicle height must not be exceeded. Fischer Panda does not recommend underfloor Note: installation. The radiator can quickly become dirty. Rock impacts can result in damage to the radiator.

  • Page 67: Installation Location For Radiator In The Vehicle Wall Or Cabin Wall

    Installation Instructions 5.9.3.5 Installation location for radiator in the vehicle wall or cabin wall A cabin installation is achieved if the set-up location is freely accessible during operation and serves as a working space, if applicable. Please note: • If persons are present in the set-up space during operation, a safety circuit must ensure that the air intake is opened. Incorrect installation in the cabin Fig.

  • Page 68: Installation Location For Radiator In A Tunnel

    Installation Instructions 5.9.3.6 Installation location for radiator in a tunnel A tunnel installation is implemented if the set-up location is separated from the vehicle cab by constructive measures. Please note: • The total of the air intakes must be at least equal to the radiator width ( •...

  • Page 69: Installation Location For Generators Of The Pvk-Uk Series

    Installation Instructions 5.9.3.7 Installation location for generators of the PVK-UK series Generators of the PVK-UK series are designed for lateral installation on the vehicle chassis Please note: • Min. distance between radiator and vehicle chassis must be 1/2 B. • Min. distance to gas exhaust (heat and dirt source): 500 mm. •...

  • Page 70: Coolant Expansion Tank

    T-fitting. The coolant expansion tank can be procured from the Fischer Panda accessories. Coolant expansion tank for systems with a radiator installed above the generator.

  • Page 71: Radiator Fan

    Installation Instructions The pressure in the coolant circuit must not exceed Warning: 0.7 bar! Required coolant volume flow: Fig. 5.9.9-1: Coolant volume flow Generator type Coolant volume flow Panda 4500 min. approx. 10 L/min Panda 8000 - 10000 approx. 16 to 22 L/min Panda 12000 - 15000 approx.

  • Page 72: Custom Installations

    5.10 Custom installations The effects on the warranty must be agreed on a case-by-case basis with Fischer Panda. 5.10.1 External heat exchangers External heat exchangers shall be installed as per the specifications of the respective manufacturers.

  • Page 73: Installation Schematics

    Installation Instructions 5.11 Installation schematics At generators with xControl, the ECU measures the Note: coolant temperature at the exhaust manifold. The external temp switch sensor in the hydraulic lines is not necessary at these generators. 5.11.1 Installation for vertical radiator installation Fig.

  • Page 74: Installation For Mounting The Radiator Under The Vehicle

    Installation Instructions 5.11.2 Installation for mounting the radiator under the vehicle Fig. 5.11.2-1: Underfloor radiator - schematic 01. Ventilation line 04. T-fitting 02. Coolant expansion tank 05. Radiator 03. T-fitting with connection for thermal switch 06. Fan for radiator Seite/Page 74 - Kaptitel/Chapter 5: Installation Instructions 7.7.16...

  • Page 75: Installation Schematic For Roof Mounted Radiator With Expansion Tank

    Installation Instructions 5.11.3 Installation schematic for roof mounted radiator with expansion tank Fig. 5.11.3-1: Roof-mounted radiator - schematic 1. Engine bleed line 4. T-fitting for bleed line 2. Radiator (horizontal) 5. T-fitting with connection for thermal switch 3. Coolant expansion tank (integrated) 5.11.4 Installation Radiator with Intercooler -Schematic sample vertical Radiator Fig.

  • Page 76: Exhaust Installation

    Installation Instructions 5.12 Exhaust installation Fig. 5.12-1: Exhaust connection for roof outlet 1. Exhaust oulet 4. Vibration damper 2. Generator 5. External pre-silencer 3. Dachdurchführung mit Winkel 6. Exhaust pipe 7. External series silencer Fig. 5.12-2: Exhaust connection for mounting below the vehicle 1.

  • Page 77: Set Into Operation

    Installation Instructions 3. Measure with a voltmeter (AC) the voltage between: a. Generator housing and PMGi housing. b. Generator housing and ground of the vehicle. c. The measured voltage must be lower than 50 mV. 4. Test the installed protective devices (like RCD). If a RCD is installed, a functional test must be done. Check all terminals for right connections.
  • Page 78 Installation Instructions Seite/Page 78 - Kaptitel/Chapter 5: Installation Instructions 7.7.16...

  • Page 79: Generator Operation Instruction

    Generator operation instruction 6. Generator operation instruction 6.1 Personal requirements Only instructed persons are allowed to run the generator. Instructed Persons has read the manual of the generator and all ancillary components and external equipment. He must be acquaint with the specific risks and safety instructions.

  • Page 80: Pre-Heating The Diesel Motor

    It is harmless for the generator to deliver full nominal power for 2-3 hours. The hole conception of the Fischer Panda generator make sure, that the full power operation at extreme condition will not increase the engine temperatures over. Please note that the emissions of the generator also increase at full power operation.

  • Page 81: Protection Conductor

    6.3.5 Operating control system on the Fischer Panda generator Fischer Panda generators are equipped with various sensors/temperatures switches. The combustion engine is further equipped with a oil pressure control switch, which switches the motor off, if the oil pressure sinks to a particu- lar level.
  • Page 82 Generator operation instruction Leere Seite / Intentionally blank Seite/Page 82 Kapitel/Chapter 6: Generator operation instruction 7.7.16...

  • Page 83: Maintenance Instructions

    7.1 Personal requirements All maintenance, if not special marked, can be done by the trained persons. Further maintenance must be done by technical personal or Fischer Panda service points. 7.2 Hazard notes for the maintenance and failure Follow the general safety instruction at the front of this Notice!: manual.
  • Page 84 Maintenance Instructions Contact with engine oil, antifreeze and fuel can result in Danger!: Danger of poisoning damage to health. Therefor: • Avoid skin contact with engine oil, fuel and antifreeze. • Remove oil and fuel splashes and antifreeze from the skin immediately.

  • Page 85: Environmental Protection

    Maintenance Instructions 7.3 Environmental protection Danger to the environment due to mishandling! Environmental protection. Significant environmental damage can occur, particularly for incorrect disposal, if environmentally hazardous operating materials are mishandled. Therefore: • Always observe the instructions mentioned below. • Take immediate action if environmentally hazardous materials reach the environment.
  • Page 86 • if the oil-level is under the minimum mark by less than 50h, there might be a technical problem! In that case, we recommend going to a shop or a Fischer Panda service point. • if the oil is cloudy or even „creamy“, coolant might have mixed with the oil. See a garage or a Fischer Panda service point immediately.

  • Page 87: Refilling Oil

    Maintenance Instructions 7.6.1 Refilling oil You require: Engine oil 1. Check oil-level as described under section 7.6, “Checking oil-level,” on page 85. 2. Oil dipstick is pulled out of the check rail. 3. Open the oil filler cap. 4. Fill in oil (approx. 1/2 litre) and wait for about 2 min. so this it can flow into the oil pan. 5.
  • Page 88 Maintenance Instructions Run the generator for about 10 minutes to ensure that the engine is warm. Wait for 3 minutes, so the oil can flow back into the oil pan. Generator and coolant can be hot during and after Caution: Burn hazard! operating.
  • Page 89 Maintenance Instructions 5. Remove used oil filter / clean oil screen Fig. 7.7-3: Oil filter Release the oil filter by turning the filter wrench counterclockwise. The filter might be full of oil. Make sure to not spill anything and avoid skin contact. Sample picture Oil screen with generators with EA300 engines Fig.

  • Page 90: After The Oil Change

    Maintenance Instructions Wipe off all oil splashes from the generator and make sure that the drain screw has no leak. 7.7.1 After the oil change • Put the oil dipstick back into the check rail. • Close the oil filling cap. •...

  • Page 91: Check Electrolyte Level

    Maintenance Instructions 7.8.1.2 Check electrolyte level • Remove sealing caps 1. Fig. 7.8.1.2-1: Battery • If testers 2 are present: • Electrolyte level should reach the base of these. • Without testers: The electrolyte level should be 10-15 mm above the top of the plates.

  • Page 92: Check Electrolyte Density

    Maintenance Instructions 7.8.1.3 Check electrolyte density • Measure the electrolyte density of individual cells with a Fig. 7.8.1.3-1: Battery commercial hydrometer. The hydrometer reading (see table on following page) indicates the battery’s state of charge. During measurement, the temperature of the electrolyte should preferably be 20 °C.
  • Page 93 Maintenance Instructions 2. Press failure bypass switch and keep firmly pressed. Fig. 7.9-1: Failure bypass switch The electrical fuel pump must be audible. Switching on and off the solenoid valve at the generator will be audible by pressing the failure bypass switch (if capsule removed).

  • Page 94: Replacement Of The Fuel Filter

    Maintenance Instructions 7.9.1 Replacement of the fuel filter Exchanging the filter, depending upon fuel contamination, Fig. 7.9.1-1: Fuel Filter should take place after 300 operational hours at the very least. The inlet must be clamped, before exchanging the filter. Remove the hoses from the used filter and fasten them to the new filter.
  • Page 95 Maintenance Instructions 2. Unscrew the filter element from the mount (left hand Fig. 7.9.1.1-3: Fuel filter rotation). 3. Screw the new filter element into the mount. Fig. 7.9.1.1-4: Fuel filter 4. Lubricate the sight glasses o-ring with a heat resistant grease (Specification: Antiseize) and screw the sight glass back into its mount (right hand rotation).

  • Page 96: Rreplacing The Air Filter

    Maintenance Instructions 7.10 RReplacing the air filter 1. Open the closure on the right-hand side of the air intake Fig. 7.10-1: Replace air filter housing 01. Closure 2. Open the closure on the left-hand side of the air intake Fig. 7.10-2: Replace air filter housing.
  • Page 97 Maintenance Instructions system. This ventilating procedure must be repeated several times: The generator must be switched off before opening the ventilating points! Pay attention that the external coolant expansion tank is connected with the generator by the intended connection point. Further it should be guaranteed that the expansion tank is attached in sufficient height (200 m) over the level of the generator highest point.
  • Page 98 Maintenance Instructions 2. Open the ventilating screw on the thermostat casing. Fig. 7.11-3: Ventilating screw on the thermostat housing Use spanner size 10 mm. 3. Pour cooling water into the cooling water filling necks. Fig. 7.11-4: Cooling water filler cap (At generators without filler, The cooling water can be filled into the external expansion tank instead) 4.

  • Page 99: V-Belt Replacement For The Internal Cooling Water Pump

    Maintenance Instructions 7.12 V-belt replacement for the internal cooling water pump The V-belt wears in a short time due to high ambient temperature within the closed capsule (approx. 85 °C). The air in the generator capsule is not only warm but also very dry. Therefore it is possible, that the „softener“ in the rubber composers wear after a very short time of operation.

  • Page 100: Replacing The Operating Current Relays

    7. Tighten the screws above and underneath the alternator. Sample picture 7.13 Replacing the operating current relays The described procedure is representative for Fischer Panda NOTE:Representative procedure generators. The original location of the item must be taken from the generator description of this manual. All replacements and repairs can be done by the user.

  • Page 101: Replacing The Fuses

    Fig. 7.13-3: Relay 4. To reinstall, reverse the order of steps. 7.14 Replacing the fuses The described procedure is representative for Fischer Panda NOTE:Representative procedure generators. The original location of the item must be taken from the generator description of this manual. This replacement can be done by the user.
  • Page 102 Maintenance Instructions 3. Using the fuse extraction tool, remove the fuse and Fig. 7.14-3: Fuse replace it with a new one. 4. To reinstall, reverse the order of steps. Reprasentative picture Seite/Page 102 - Kaptitel/Chapter 7: Maintenance Instructions 7.7.16...

  • Page 103: Generator Failure

    8.1 Personal requirements All maintenance, if not special marked, can be done by the trained persons. Further maintenance must be done by technical personal or Fischer Panda service points. 8.2 Hazard notes for the maintenance and failure Follow the general safety instruction at the front of this Notice!: manual.
  • Page 104 Generator Failure Contact with engine oil, antifreeze and fuel can result in Danger!: Danger of poisoning damage to health. Therefor: • Avoid skin contact with engine oil, fuel and antifreeze. • Remove oil and fuel splashes and antifreeze from the skin immediately.

  • Page 105: Environmental Protection

    Generator Failure 8.3 Environmental protection Danger to the environment due to mishandling! Environmental protection. Significant environmental damage can occur, particularly for incorrect disposal, if environmentally hazardous operating materials are mishandled. Therefore: • Always observe the instructions mentioned below. • Take immediate action if environmentally hazardous materials reach the environment.

  • Page 106: Generator Voltage Fluctuations And Monitoring

    Generator Failure manufacturer should be consulted for possible solutions (for example: stronger capacitors, gradual power-up swit- ches, or a specially designed starting unit for electric motors). System efficiency can be improved by up to 50% and motor current draw (to start) reduced by as much as 100 % if it is properly designed.

  • Page 107: Stop Solenoid - Optional

    Generator Failure revving high.If the motor does not react sharply to the reconnection of the solenoid wire, it is a sign that the solenoid valve could be faulty. 01. Fuel solenoid valve Fig. 8.6.1-1: Fuel solonoid 02. Fuel injector line 03.

  • Page 108: Damage To Starter Motor

    Generator Failure 8.6.3 Damage to starter motor The starter is fitted with a free wheel or axial rotating spring cog, which prevents the starter being driven externally by means of the motor. The free wheel will be heavily worn, if the starter still operates, thereby causing damage to the springs, roller bearings or cog teeth.

  • Page 109: Troubleshooting Table

    Generator Failure 8.7 Troubleshooting table 8.7.1 Generator output to low. Cause Solution PMGi is overloaded. Reduce the electrical load. (Switch off load) Motor is not reaching the rated rpm. Refer to „motor faults“ section. 8.7.2 Generator voltage fluctuates. Cause Solution 1.

  • Page 110: Motor Does Not Achieves Enough Speed During Starting Process

    Generator Failure 8.7.6 Motor does not achieves enough speed during starting process. Cause Solution Starter battery voltage insufficient. Check battery. Damaged bearing(s) piston (seized). Repairs need to be carried out by engine manufacturer-Service. (refer to motor-manual) Cooling water in combustion chamber. 1.

  • Page 111: Motor Stops By Itself

    Generator Failure 8.7.10 Motor stops by itself. Cause Solution Lack of fuel. Check fuel supply system. Excess heat in cooling system (thermo switch tripped)-lack of cooling Check cooling water system flow: water pump, inlet water filter, extra water. Is indicated on the remote control panel. heat exchanger coolant flow.
  • Page 112 Generator Failure Leere Seite / Intentionally blank Seite/Page 112 Kapitel/Chapter 8: Generator Failure 7.7.16...

  • Page 113: Tables

    Tables 9. Tables 9.1 Technical data Fig. 9.1-1: Technical data igenerators Panda 4800i Panda 5000i Panda 8000i Panda 10000i Panda 15000i Type Faryman 18W430 EA300 Z482 Z602 D902 Governor iControl2 iControl2 iControl2 iControl2 iControl2 Automatic start booster Cylinder Bore 82 mm 75 mm 67 mm 72 mm...

  • Page 114: Coolant Specifications

    Use a mixture of water and antifreeze. The antifreeze needs to be suitable for aluminium. The antifreeze concentration must be regularly checked in the interests of safety. Fischer Panda recommend to use the product: GLYSANTIN PROTECT PLUS/G 48 Engine coolant automotive industry Product description Product name GLYSANTIN ®...

  • Page 115: Coolant Mixture Ratio

    Tables 9.2.1 Coolant mixture ratio Water/antifreeze Temperature 70:30 -20 °C 65:35 -25 °C 60:40 -30 °C 55:45 -35 °C 50:50 -40 °C 9.3 Engine oil 9.3.1 Engine oil classification 9.3.1.1 Operating range: The operating range of an engine oil is determined by SAE class. „SAE“ is for the union of American auto engineers (Society of Automotives Engineers).

  • Page 116: Fuel

    Tables Fig. 9.3.1-2: Temp. range of the SAE classes 9.4 Fuel Use a clean Diesel fuel oil according to DIN590:1999 or better. For Generators with common rail or particle filter use DIN590:2009 or better. Do not use alternative fuel, because its quality is unknown or it may be inferior in quality. Kerosene, which is very low in cetane rating, adversely effects the engine.

  • Page 117: Inverter Panda Pmgi

    Inverter Panda PMGi 10. Inverter Panda PMGi Document Hardware Software Actual: Replace: PMGi - representative picture PMGi 25 7.7.16 Kapitel/Chapter 10: Inverter Panda PMGi - Seite/Page 117...

  • Page 118: Safety Instruction

    Inverter Panda PMGi 10.1 Safety instruction The PMGi may not be taken into use with the cover removed. All servicing-, maintenance or repair work may only be carried out, when the generator motor is not running. Electrical voltages above 60 volts are always dangerous Electrical power: DANGER TO LIVE! to life.

  • Page 119: Front Side/Connection Side Pmgi 230 V - Representative Picture

    Inverter Panda PMGi 10.3 Front side/connection side PMGi 230 V - representative picture To connect the PMGi use the prepared cable and connect to Fig. 10.3-1: Connection side socket 7 (PMGi in) Connect your termination box with the socket 1. Do not cover the air out grille (4) 1.

  • Page 120: Alternative Front Side/Connection Side Pmgi 120 V/240 V - Representative Picture

    Inverter Panda PMGi 10.5 Alternative front side/connection side PMGi 120 V/240 V - representative picture To connect the PMGi use the prepared cable and connect to Fig. 10.5-1: Connection side socket 4(PMGi in) Connect your termination box with the socket 1. Do not cover the air out grille (3) 1.

  • Page 121: Pmgi Input

    Inverter Panda PMGi Three phase - PMGi AC out Fig. 10.5-2: PMGi AC out Connect your AC terminal box here representative picture single phase - PMGi AC out with internal PE/N bridge. Fig. 10.5-3: PMGi AC out At PMGi where the PE/N jumper is missing next to the PGMGI out, a internal PE/N bridge is installed (f.e.

  • Page 122: Control

    Inverter Panda PMGi PMGi input alternative Version Fig. 10.5.1.2-2: PMGi input Connect the generator power out cable here. representative picture 10.5.1.3 Control Connect the control cable from the generator here Fig. 10.5.1.3-1: Control representative picture 10.5.1.4 External PE/N Bridge The PE/N Bridge can be installed here for RCD or Fig.

  • Page 123: Back Side - Top Side

    Inverter Panda PMGi 10.6 Back side - Top side Inside of the PMGi a fan is mounted. The air holes and air Fig. 10.6.0-1: Back side grille should not be covered. 01. Air holes/Air grille - Do not cover Inside of the PMGi are up to 550 VAC. The cover of the Attention! PMGi should only be opened by special trained persons! Danger for Live!

  • Page 124: Settings For The Use Of Igenerators With Power Inverter

    Inverter Panda PMGi 10.7 Settings for the use of iGenerators with power inverter For the use of power inverter with the PMGi, the settings of ATTENTION: Wrong settings can destroy the the power inverter must be modified. PMGi Wrong settings can damage or destroy the PMGi. The settings for the Victron power inverter must be adapted for the power inverters of other brands.

  • Page 125: Settings In The Victron Ve Configure Ii Software - Inverter

    Inverter Panda PMGi 10.7.2 Settings in the Victron VE Configure II Software - Inverter Fig. 10.7.2-1: Settings in the Victron VE configure II Software 10.7.2.1 Assist current boost factor To reduce the action of the power inverter on the iGenerator, the Assist current boost factor must be reduced from 2.0 to1.3.

  • Page 126: Operation Manual

    Inverter Panda PMGi 10.8 Operation manual 10.8.1 Primary remarks / Winter operation The PMGi can operate in the range of -20 °C to +40 °C. 10.8.2 Load at the PMGi Do not overload the PMGi. It will go on error. 10.8.3 Automatic start The generator can start (depending on the remote control panel) by an external signal (automatic start) If you use this option make sure that the load is connected to the PMGi after the output has reached the nominal...

  • Page 127: Installation Of The Pmgi

    Inverter Panda PMGi 10.11Installation of the PMGi The PMGi must be mounted vertical, with the electrical connection down. So you can read the writing on the PMGi. The surface where the PMGi is mounted should be smoothed and support the heat transfer. The Air holes and Air grille must be not covered and enough cooling air must be pleasant at any time for the PMGi.

  • Page 128: 2Cooling Water Scheme If The Radiator Is Higher Than The Generator /Inverter

    Inverter Panda PMGi 10.11.1.2 Cooling water scheme if the Radiator is higher than the Generator /Inverter Fig. 10.11.1.2-1: Cooling water scheme if the Radiator is higher than the Generator /Inverter 10.11.1.3 Cooling water scheme if the Radiator is on the same level or lower than the Generator /Inverter Fig.

  • Page 129: 4Cooling Water Scheme For Pvk-Uk Igenerators

    Inverter Panda PMGi Fig. 10.11.1-2: Cooling water scheme if the Radiator is on the same level or lower than the Generator /Inverter 10.11.1.4 Cooling water scheme for PVK-UK iGenerators Fig. 10.11.1.4-1: Cooling water scheme for PVK-UK iGenerators 7.7.16 Kapitel/Chapter 10: Inverter Panda PMGi - Seite/Page 129...

  • Page 130: 5Cooling Water Connection Schema - Marine (Pms) Generator

    Inverter Panda PMGi 10.11.1.5 Cooling water connection schema - Marine (PMS) Generator Fig. 10.11.1.5-1: Cooling water connection schema - Marine (PMS) Generator Seite/Page 130 - Kaptitel/Chapter 10: Inverter Panda PMGi 7.7.16...

  • Page 131: Electrical Connection

    Inverter Panda PMGi 10.11.2 Electrical connection. Only special trained persons are allowed to make the electrical connection. When an extension cable is required, be sure to use a though rubber sheeted flexible and fireproof cable. Limit length of extension cables depends on the voltage drop along the cable. This drop must be less than 2,5% value of the nominal output voltage.

  • Page 132: 3Connection To A System With Isolation Control At Pmgi With Pen Jumper

    Inverter Panda PMGi 10.11.2.3 Connection to a system with isolation control at PMGi with PEN jumper For the use of the PMGi with an isolation controlled grid, the external PE-N Bridge must be disconnected. PEN jumper open. 10.11.2.4 Connection to a system with isolation control at PMGi without PEN jumper For the use of the PMGi with an isolation controlled grid, the internal PE-N Bridge must be disconnected.

  • Page 133: Pmgi Out

    Inverter Panda PMGi 10.12.3 PMGi out Fig. 10.12.3-1: Technische Daten PMGit / Technical data PMGi / PMGi Out PMGi 4000 230 V PMGi 5000 230 V PMGi 5000 120 V Nominale 230 V VAC +/- 5 % ohne 230 V VAC +/- 5 % ohne 120 V VAC +/- 5 % ohne Ausgangsspannung Last / without Load / sans...
  • Page 134 Inverter Panda PMGi Fig. 10.12.3-2: Technische Daten PMGi / Technical data PMGi / PMGi Out PMGi 8000 230 V PMGi 8000 120 V PMGi 10000 230 V Nominale 230 V VAC +/- 5 % ohne 120 V VAC +/- 5 % ohne 230 V VAC +/- 5 % ohne Ausgangsspannung Last / without Load / sans...
  • Page 135 Inverter Panda PMGi Fig. 10.12.3-3: Technische Daten PMGi / Technical data PMGi / PMGi Out PMGi 10000 120 V Nominale 120 V VAC +/- 5 % ohne Ausgangsspannung Last / without Load / sans charge Nominal Voltage Regelung Regulation Stabilität (Kurzzeit (30sec)) Stability (short term (30sec)) Stabilität (Langzeit (4h)) Stability (Long term (4h))
  • Page 136 Inverter Panda PMGi Fig. 10.12.3-4: Technische Daten PMGi / Technical data PMGi / PMGi Out PMGi 15000 400 V PMGi 15000 230 V PMGi 15000 120 V Nominale 400 V VAC +/- 5 % ohne 230 V VAC +/- 5 % ohne 120 V VAC +/- 5 % ohne Ausgangsspannung Last / without Load / sans...
  • Page 137 Inverter Panda PMGi Fig. 10.12.3-5: Technische Daten PMGi / Technical data PMGi / PMGi Out PMGi 25 230 V PMGi 25 400 V PMGi 25 2x120 V/240 V Nominale 230 V VAC +/- 5 % ohne 400 V VAC +/- 5 % ohne 2x120 V/240 V VAC +/- Ausgangsspannung Last / without Load / sans...
  • Page 138 Inverter Panda PMGi Fig. 10.12.3-6: Technische Daten PMGi / Technical data PMGi / PMGi Out PMGi 45 230 V PMGi 45 400 V PMGi 60 400 V Nominale 230 V VAC +/- 5 % ohne 400 V VAC +/- 5 % ohne 400 V VAC +/- 5 % ohne Ausgangsspannung Last / without Load / sans...

  • Page 139: Pmgi Protections

    Inverter Panda PMGi Fig. 10.12.3-7: Overload Art of output Max. current Comment 230 VAC 87 A +/- 0.5 A after the overload protection was activated, the generator must be switched off and all load must be disconnected. 10.13PMGi protections 10.13.1 Short circuit To operate the short circuit protection a fuse must be put in series with the live wire.
  • Page 140 Inverter Panda PMGi Leere Seite / Intentionally blank Seite/Page 140 - Kaptitel/Chapter 10: Inverter Panda PMGi 7.7.16...

  • Page 141: Panda Icontrol2

    Panda iControl2 Operating Manual Open-loop and closed-loop control system for Fischer Panda generators Panda iControl2_eng.R08 7.7.16...

  • Page 142: Current Revision Status

    Reproduction and modification of the manual is permitted only after agreement with the manufacturer! Fischer Panda GmbH, 33104 Paderborn, reserves all rights regarding text and graphics in this document. Details are given to the best of our knowledge. No liability is accepted for correctness. Please note: technical modifications aimed at improving the product may be implemented without prior notice.

  • Page 143: Safety Instructions For The Panda Icontrol2

    NOTE: Fischer Panda genset manual. If these instructions are not on hand, they can be requested from Fischer Panda GmbH, 33104 Paderborn, Germany. An external signal may trigger an automatic start-up. WARNING: Automatic start-up The generator must not be operated with the cover WARNING: removed.
  • Page 144 Safety instructions for the Panda iControl2 The flooding valve must be closed. (For PMS version only.) Also observe the safety instructions for the other NOTE: components of your system. Seite/Page 144 - Kaptitel/Chapter 11: Safety instructions for the Panda iControl2 7.7.16...

  • Page 145: General Operation

    General operation 12. General operation 12.1 The Panda iControl2 panel The "Panda iControl2 panel" control panel is the control and display unit for the Panda iControl2 control system and represents the interface between the user and the Panda iControl2 controller. The integrated display serves to present the most important data of the system as well as warnings and error messages.

  • Page 146: Starting Preparation / Checks (Daily)

    General operation 12.2 Starting preparation / Checks (daily) 12.2.1 Marine version 1. Oil level control (ideal level: 2/3 MAX). The level should be about 2/3 of the maximum level of a cold engine. Further, if installed, the oil level of the oil-cooled bearing must be controlled before each start - see sediment bowl at generator front cover!.

  • Page 147: Operation

    General operation 12.3 Operation 12.3.1 Switching the controller on and off The Panda iControl2 controller is switched on and off with the On/Off button on the Panda iControl2 panel. Press and hold the On/Off button until the start screen with the panda bear appears on the display. The controller is switched off by actuating the On/Off button once more.

  • Page 148: Operating Modes

    General operation • Oil pressure status • Cylinder head temperature • Temperature of exhaust manifold • Winding temperature • Speed/RPM • Utilisation in percent Fig. 12.3.2-1: Default display screen The Display shows the iControl board input voltage. Note: At generator systems with 12 V starter system these is equal with the starter battery voltage.

  • Page 149: Start-Up Mode

    General operation Fig. 12.3.3.1-1: Service information screen The total operating hours of the generator are given on the default display screen and on the service information screen. By actuating the cursor-up and cursor-down button in stand-by mode, the service screen can be accessed. This screen is marked with a screwdriver/spanner symbol.

  • Page 150: Override Mode

    General operation The controller will only perform one starting attempt. If Note: the generator could not be started, the text output "STARTING FAILS" informs you of the failure of the generator starting attempt. Acknowledging the message with the cursor-up, cursor-down, or the Start/Stop button on the Panda iControl2 panel will return the system to stand-by mode.
  • Page 151 General operation Display screen for single phase generators With the single phase i-series generators, there is an Fig. 12.3.3.4-2: Inverter screen in operation mode additional screen in operation mode for the inverter data. This screen provides the current inverter output voltage and the inverter temperature.

  • Page 152: Panda I-Generator With Electro-Magnet Clutch (Optional)

    General operation This screen provides the latest inverter output voltage of the Fig. 12.3.3.4-7: Phase voltage L3 single phases with the matching conductor current and the circuit board temperature. The inverter will be switched off at a circuit board temperature of 75 °C. You can access the inverter screen by actuating the cursor-up button while in operation mode.

  • Page 153: Stop Mode

    After the delay time, the generator will be stopped automatically. You can interrupt the delay time by pressing the start/stop button. (Not recommend by Fischer Panda. The Engine may overheat) Fig. 12.3.3.6-1: Delay time...
  • Page 154 General operation The autostart function will remain active even after the Warning!: Automatic start-up controller is switched off and on again with the On/Off button. To deactivate the autostart function, the flag in the EEPROM must be reset with "Disable". Siehe “Activating/deactivating the autostart function ("Autostart")”...

  • Page 155: Other Operating Functions

    Dimtime (dimming time) Time until the display switches to dimmed mode, 0-225s, 0= function deactivated Config Password protected area for Fischer Panda associates and Fischer Panda service points Network ID Settings for the network ID of the panel Save & Exit...

  • Page 156: Setting The Brightness Of The Backlight ("Backlight" And "Dimtime")

    General operation 12.4.2 Setting the brightness of the backlight ("backlight" and "dimtime") The brightness of the display backlight of the Panda iControl2 panel can be varied in ten increments (0-9). Also, the display can be dimmed with a timer if no button is actuated on the control panel for a parameter is able period. To adjust the default brightness and the dimmed brightness, the set-up menu offers the items "backlight 1"...

  • Page 157: The Configuration Menu ("Config")

    Settings in this area must only be entered by Fischer STOP! Panda associates and Fischer Panda service points. The "config" sub-menu is a password protected area in which the generator type can be selected, and generator parameters in the EEPROM can be modified.
  • Page 158 General operation To activate the autostart function, select the item Fig. 12.4.6-1: Set-up menu "Autostart" in the set-up menu using the cursor buttons and confirm the selection with the Start/Stop button. In the "Autostart" sub-menu, you can select between the Fig.

  • Page 159: Resetting The Service Interval ("Service")

    General operation Then, the controller is shut down. Fig. 12.4.6-6: Goodbye screen prior to shutting down After switching the controller back on, the display status Fig. 12.4.6-7: Default display screen in autostart mode field reading "AUTOSTART" indicates that the autostart function is active, or, if it reads "STANDBY", this means that the autostart function was deactivated: The autostart function will remain active even after the...

  • Page 160: Priming The Fuel System ("Prime Fuel")

    General operation Resetting the time until the next service Fig. 12.4.7-1: Resetting the time until the next service By actuating the Start/Stop button again, you can reset the service interval to the original interval. The service interval for each generator type is stored in the software. The controller is switched off after resetting the service interval.
  • Page 161 General operation The Panel shows „Emergency Stop“. Damit wird auch die Spannungsversorgung für den Inverter ausgeschaltet. Das Panel zeigt nach der Betätigung „EMERGENCY STOP!“. The message disappear as soon as the emergency switch is released. Fig. 12.5-1: Not Stop bridge in the cable harness Fig.
  • Page 162 General operation Leere Seite / Intentionally blank Seite/Page 162 Kapitel/Chapter 12: General operation 7.7.16...

  • Page 163: Installation

    WARNING: Properly dimension your system. designed and adequate for „standard“ installation situations. As Fischer Panda does not know the specific installation and operating situation (e.g. special vehicle shapes, high travel speeds, and special application conditions, etc. ), this installation specification can only serve as a guideline and example.

  • Page 164: Disposal Of The Components

    Installation only an electrician may carry out the installation of the electrical connections of the generator. Generator and cooling water may be hot during and after WARNING: Hot surface/material operation. Burn/scalding hazard! During operation, overpressure may build up in the cooling system.

  • Page 165: Panda Icontrol2 Panel With Installation Housing

    Autostart USTART/STOPP Autostart A jumper between terminal 6 and 7 closes the autostart contact. A jumper between terminal 6 and 7 closes the autostart contact. Use only original Fischer Panda connecting cables. Note: 7.7.16 Kapitel/Chapter 13: Installation - Seite/Page 165...

  • Page 166: Dimensions

    Installation 13.3 Dimensions Fig. 13.3-1: Housing of the Panda iControl2 panel Seite/Page 166 - Kaptitel/Chapter 13: Installation 7.7.16...

  • Page 167: Wiring Of The Panda Icontrol2 Controller

    The Panda iControl2 controller is connected to the wire harness with the 18-pin jack. The centre 6-pin jack is designed for the Fischer Panda standard bus. The Panda iControl2 panel is connected to this jack. The Fischer Panda CAN bus is connected to the 6-pin jack at the bottom right of the circuit board. The configuration of the connectors is given in the subsequent tables.

  • Page 168: Terminal Assignments On The Panda Icontrol2 Controller

    Terminal Terminal description Function UBUS Bus supply voltage Fischer Panda bus ground, ground connection between Panda iControl2 controller and Panda iControl2 panel REIZ Exciter line, is switched to ground by the panel if the controller is to switch on DATA+...

  • Page 169: Master And Slave Panels

    Installation 13.5 Master and Slave Panels With the iControl2 it is possible to have up to four remote control panels at one iGenerator. (One Master + three Slave) The standard iControl panel has the Art. No. 21.02.02.131P. This Panel has integrated termination resistors and is the Master Panel.
  • Page 170 Installation The original start-up log of the generator must be sent to Note: Fischer Panda to obtain the full warranty. Make sure that you retain a copy for your records. The corresponding forms are included in the generator manual. Seite/Page 170 - Kaptitel/Chapter 13: Installation...

  • Page 171: Maintenance

    Maintenance 14. Maintenance 14.1 Maintenance of the iControl2 controller The iControl2 controller is maintenance-free. The fuses of the controller are self-healing. 14.1.1 Cleaning the iControl2 controller The housing shall be cleaned within the scope of the overall generator cleaning. The housing can be wiped off with a soft, lightly dampened cloth.
  • Page 172 Maintenance Leere Seite / Intentionally blank Seite/Page 172 Kapitel/Chapter 14: Maintenance 7.7.16...

  • Page 173: Warnings And Error Messages

    Warnings and error messages 15. Warnings and error messages To enable the safe operation of the generator, the Panda iControl2 controller is programmed with a series of warnings and error messages that influence the generator operation. 15.1 Warnings Warnings are issued when the variable being monitored, e.g. temperature, reaches a defined warning threshold. The warnings are issued on the Panda iControl2 panel display via the cyclical display of the word „HIGH“...

  • Page 174: Warning Messages

    Warnings and error messages 15.1.2 Warning messages All warning messages defined for the Panda iControl 2 and the corresponding display output are compiled in the subsequent table. Fig. 15.1.2-1: Warning messages Warning message on the display Meaning of warning message „HIGH“...

  • Page 175: Error Messages

    Cylinder head temperature too high FAULT: WINDING Winding temperature too high FAULT: EXHAUST Exhaust manifold temperature too high NO CONNECTION BUS ERROR Communication error on Fischer Panda bus STARTING FAILS Generator start has failed PROBLEM WITH FUEL SUPPLY! Fuel supply not suitable FAULT: OILPRESS...

  • Page 176: Bus Errors

    15.0 V 15.2.3 Bus errors If the communication connection is lost on the Fischer Panda bus, an error is output on the display after a period of 10 seconds: This error will occur if at least one of the two data lines Fig.

  • Page 177: How To Get To The Error Memory Of The Icontrol2 Panel

    Warnings and error messages 15.3.1 How to get to the error memory of the iControl2 Panel? The error memory is easily accessible via the setup menu of the control panel which is open to every user. The setup menu can be accessed as usual: •...

  • Page 178: Is It Possible To Upgrade An Old Igenerator Model By The Error Memory

    Warnings and error messages 15.3.7 Is it possible to upgrade an old iGenerator model by the error memory? Yes, if the software of the control board and the panel is updated, it is possible to upgrade an existing system by this function.

  • Page 179: Annex

    Annex 16. Annex 16.1 Technical data 16.1.1 Technical data for iControl2 control unit Fig. 16.1.1-1: Technical data for iControl 2 control unit iControl 2 control unit Supply voltage 12V-13.5V (12V automotive) Current consumption, nominal 175 mA Current consumption, stand-by 2.5 mA Operating temperature -20°C to +85°C Storage temperature...
  • Page 180 Annex Leere Seite / Intentionally blank Seite/Page 180 Kapitel/Chapter 16: Annex 7.7.16...

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