SCHIEBEL AB3 Operating Instructions Manual
  1. Manuals
  2. Brands
  3. SCHIEBEL Manuals
  4. Controller
  5. AB3
  6. Operating instructions manual

SCHIEBEL AB3 Operating Instructions Manual

Actuators with control unit
Hide thumbs Also See for AB3:
Table of Contents

Advertisement

Quick Links

Operating Instructions for Actuators Type AB with
Control Unit
OM-ENGLISH-ABCSC.V1.2-16xx-V2.02-2023.04.27

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the AB3 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for SCHIEBEL AB3

Summary of Contents for SCHIEBEL AB3

  • Page 1 Operating Instructions for Actuators Type AB with Control Unit OM-ENGLISH-ABCSC.V1.2-16xx-V2.02-2023.04.27...

  • Page 2: Table Of Contents

    Operating Instructions for Actuators Type AB with Control Unit CONTENTS OM-ENGLISH-ABCSC.V1.2-16xx-V2.02-2023.04.27 Contents Contents Hazard Warnings Operating instructions for actuators type AB with SMARTCON control unit Version 1.2 1 Introduction/Notes............5 2 General .
  • Page 3 Operating Instructions for Actuators Type AB with Control Unit OM-ENGLISH-ABCSC.V1.2-16xx-V2.02-2023.04.27 CONTENTS 10.2 Spur Gears (actuator size AB8 - AB80) ........26 10.3 Output Drive Type A and Spindle Drive (Linear Actuators) plus Failsafe units .

  • Page 4: Hazard Warnings

    Operating Instructions for Actuators Type AB with Control Unit OM-ENGLISH-ABCSC.V1.2-16xx-V2.02-2023.04.27 SEC-ENGLISH-Gefahrenhinweise-V1.00-20210701 Hazard Warnings Hazard warnings in this manual indicate potential harm to the user or the product. For the person interacting with the product, the level of risk includes consequences ranging from slight, up to lethal injuries. As for the product, disobeying the warnings may cause damage to the equipment and/or void the warranty.

  • Page 5: Operating Instructions For Actuators Type Ab

    Operating Instructions for Actuators Type AB with Control Unit 1 Introduction/Notes NOTE: These operating instructions apply to SCHIEBEL actuators of the type AB with integrated ACTUSMART control unit version V1.2 with a firmware version of 1600 or newer. The scope of application covers the operation of industrial valves, e.g., globe valves, gate valves, butterfly valves and ball valves.

  • Page 6: Overview

    The nameplate of the actuator is located under the hand lever and the nameplate of the SMARTCON control unit is located on the control unti (see Figure 4). Using this serial number, SCHIEBEL can uniquely identify the actuator (type, size, design, options, technical data and test report).

  • Page 7: Operating Mode

    Operating Instructions for Actuators Type AB with Control Unit OM-ENGLISH-ABCSC.V1.2-16xx-V2.02-2023.04.27 2 General Figure 6: nameplate of the SMARTCON control unit Figure 5: nameplate of the actuator for operation in for operation in explosive atmosphere explosive atmosphere 2.3 Operating mode There are two distinct modes of operation: open-loop control operation (operational mode S2 for ON-OFF) and closed-loop control operation (operational mode S4) according to EN 60034-1.

  • Page 8: Direction Of Rotation

    Clockwise rotation of the actuator is given when the output shaft turns counter clockwise when looking on the output shaft. Figure 7: AB3 - AB80 Figure 8: AB100 - AB500 All data in these operating instructions refer to the standard rotating direction.

  • Page 9: Ambient Temperature

    Operating Instructions for Actuators Type AB with Control Unit OM-ENGLISH-ABCSC.V1.2-16xx-V2.02-2023.04.27 2 General (electronic reversing contactors). Further we recommend the installation of a motor protection circuit breaker on site as additional protection for rapid engine warming up (block). The tripping current must be adjusted to 1.2 . . . 1,5-times of the motor current, or at explosion-proof models proceed according to the corresponding guidelines of the National Explosion Protection Authority.

  • Page 10: Information Notice (Tag)

    Operating Instructions for Actuators Type AB with Control Unit 3 Packaging, transport and storage OM-ENGLISH-ABCSC.V1.2-16xx-V2.02-2023.04.27 2.10 Information notice (tag) Each actuator is provided with a bilingual tag containing key information, which is attached to the handwheel after final inspection. This tag also shows the internal commission registration number (see Figure 11). Figure 11: tag 3 Packaging, transport and storage You can order the actuators to be delivered with or without packing.

  • Page 11: Long-Term Storage

    • The silica gel in the connection compartment must be replaced after 6 months of storage (from date of delivery from SCHIEBEL’s factory in Vienna) • After replacing the silica gel, brush with glycerine the connection cover seal. Then, carefully close again the connection compartment •...

  • Page 12: Mounting Position Of The Control Unit

    For this purpose, use the optional SCHIEBEL grease lubricant or a grease lubricant according to our recommendation (section 10, page 25). 4.2 Mounting position of the control unit The control unit can be rotated in 90°...

  • Page 13: Electrical Connection

    NOTE: The connection of electrical wiring must follow the circuit diagram. This can be found in the appendix of the documentation. The circuit diagram can be ordered from SCHIEBEL by specifying the serial number. NOTE: Please heed the guidelines, if optional features such as a Profibus connection is used.
  • Page 14 Operating Instructions for Actuators Type AB with Control Unit 4 Installation Instructions OM-ENGLISH-ABCSC.V1.2-16xx-V2.02-2023.04.27 made by an additional plug (see Figure 14), both plugs aer with screw connection. Figure 14: size 2 with the additional plug, 1. . . M40x1,5 • Explosion-proof actuators or on special request the connection will be mady via terminals (see Figure 15).

  • Page 15: Commisioning

    Operating Instructions for Actuators Type AB with Control Unit OM-ENGLISH-ABCSC.V1.2-16xx-V2.02-2023.04.27 5 Commisioning CAUTION: If, during outdoor installation, commissioning is not carried out immediately after electrical connection, the power supply must be connected at a minimum to achieve a heating effect. In this case, the silica gel may remain in the connection compartment until commissioning.

  • Page 16: Mechanical Default Settings, Preparation (Only For Design Potentiometer For Travel)

    Labels on the actuator: Figure 19: AB8, 18, 40, 80 Figure 18: AB3, 5, 100, 200, 500 5.3 Mechanical default settings, preparation (only for design potentiometer for travel) Instructions: • Switch with the hand lever to manual operation (see section 5.2, page 15) and turn the actuator with the handwheel to the next end position •...

  • Page 17: Adjustment Of The Mechanical Position Indication (Option)

    Operating Instructions for Actuators Type AB with Control Unit OM-ENGLISH-ABCSC.V1.2-16xx-V2.02-2023.04.27 5 Commisioning Figure 20: 1. . . potentiometer Figure 22: 1. . . mechanical for position sensing, position indicator, 2. . . slotted shaft for 2. . . wheel turning the turning poten- potentiometer...

  • Page 18: Additional Components (Option)

    Operating Instructions for Actuators Type AB with Control Unit 5 Commisioning OM-ENGLISH-ABCSC.V1.2-16xx-V2.02-2023.04.27 5.5 Additional components (Option) Possibly installed additional components have to be set-up according their separately supplied technical de- scriptions. 5.6 Parameterize of the SMARTCON control unit After finishing the pre-setup of teh actuator (see section 5.3, page 16) all further settings can be done via the SMARTCON interface.
  • Page 19 Operating Instructions for Actuators Type AB with Control Unit OM-ENGLISH-ABCSC.V1.2-16xx-V2.02-2023.04.27 5 Commisioning Figure 25 Figure 26 Afterwards, flip up the selector switch slightly and let it snap back to its neutral position Figure 27 Figure 28 Figure 29 This changes the bottom line of the display from "EDIT?" to "SAVE?" Figure 30 Figure 31 Then, push down the selector switch until it snaps into place.
  • Page 20 Operating Instructions for Actuators Type AB with Control Unit 5 Commisioning OM-ENGLISH-ABCSC.V1.2-16xx-V2.02-2023.04.27 Figure 32 Figure 33 Manually move the actuator with the handwheel (see section 2.1, page 6 or 2.6, page 8) or by motor via the operating switch (black button) to the end position OPEN of the valve. •...

  • Page 21: End Limit Close

    Operating Instructions for Actuators Type AB with Control Unit OM-ENGLISH-ABCSC.V1.2-16xx-V2.02-2023.04.27 5 Commisioning Figure 37 Figure 38 Figure 39 This changes the bottom line of the display for "SAVE?" to "EDIT?" and the end position is stored. Figure 40 Figure 41 5.8.2 End limit CLOSE Use menu item "P 1.2 End limit - End limit CLOSE"...

  • Page 22: Final Works

    Operating Instructions for Actuators Type AB with Control Unit 6 Maintenance OM-ENGLISH-ABCSC.V1.2-16xx-V2.02-2023.04.27 Figure 43: 1. . . switch S4, 2. . . L, 3. . . trip cam for counter-clockwise (OPEN), 4. . . switch S3, 5. . . R, 6. . . flasher shaft, 7. . . trip cam for Figure 42 counter-clockwise (CLOSE) •...

  • Page 23: Battery Replacement

    Operating Instructions for Actuators Type AB with Control Unit OM-ENGLISH-ABCSC.V1.2-16xx-V2.02-2023.04.27 7 Battery Replacement • Replace seals • Check all roller bearings and the worm-wheel assembly and replace if necessary. Check our lubricants table for recommended oils and greases. (10, page 25) NOTE: Check the cable glands at regular intervals (annually) for tightness of the cables and retighten if neces- sary.
  • Page 24 Operating Instructions for Actuators Type AB with Control Unit 8 Fuses OM-ENGLISH-ABCSC.V1.2-16xx-V2.02-2023.04.27 Figure 44: 1. . . Connection compartment Figure 45: size 1, electronic reversing starters Figure 46: size 2 (1. . . control fuse) (1. . . main fuses, 2. . . control fuse) Figure 47: size 1, up to 440VAC Figure 48: size 1, larger than 440VAC (1.

  • Page 25: Spare Parts

    Operating Instructions for Actuators Type AB with Control Unit OM-ENGLISH-ABCSC.V1.2-16xx-V2.02-2023.04.27 9 Spare parts fuse F2: control fuse before the control transformer Spare part supplyvoltage value Recommended Type designation G-fuse, brand SIBA, type 189140, ceramic 6,3 x 440VAC 125mA T C606g 32mm;...

  • Page 26: Application Temperature From -50 To +100 °C

    Operating Instructions for Actuators Type AB with Control Unit 10 Recommendations of Lubricants (for all manufactures) OM-ENGLISH-ABCSC.V1.2-16xx-V2.02-2023.04.27 work penetration 0.1 mm: 355 - 430 Dripping temperature: about 200°C NLGI grade: Acid-free, not or only marginally reacting with water 10.1.2 Application temperature from -50 to +100 °C Lubricating oil CLP DIN 51517-3 i.e.

  • Page 27: Basic Lubricant Service Interval

    On actuator maintenance, the old grease must be removed completely and replaced by a new one. NOTE: The service interval for Schiebel actuators is 10 years from the date of delivery by Fa. SCHIEBEL Antriebstechnik Gesellschaft m.b.H, A-1230 Vienna. The functionality and operating life of the lubricants is, however, dependent upon operational conditions.

  • Page 28: Training

    The Schiebel Company recommends to recruit only qualified personnel for assembly of Schiebel actuators. Upon special request by the ordering party, personnel can be trained on the premises of the Schiebel Company according to the operations listed in the instructions for use.

  • Page 29: Original Declaration Of Incorporation Of Partly Completed Machinery

    SEC-EINBAUERKLAERUNG-ENGLISH-V2.01-2018.04.24 12 Original Declaration of Incorporation of Partly Completed Machin- According Machinery Directive 2006/42/EC, (Annex II, sub. B) The maufacturer, the company: SCHIEBEL Antriebstechnik Gesellschaft m.b.H. Josef-Benc-Gasse 4 A-1230 Vienna hereby declares that the partly completed machinery described below: Electric actuators series:...

  • Page 30: Declaration Of Conformity

    13 Declaration of Conformity OM-ENGLISH-ABCSC.V1.2-16xx-V2.02-2023.04.27 SEC-KF-ENGLISH-V2.04-2019.04.30 13 Declaration of Conformity ( EMV- and Low voltage-directive) The producer: SCHIEBEL Antriebstechnik Gesellschaft m.b.H. Josef-Benc-Gasse 4 A-1230 Wien herewith confirms, that the equipment electric actuators with control unit and following types (r)AB ... CSC meets the requirement of the EC-directive: 2014/30/EU („EMV-directive“)

  • Page 31: Declaration Of Conformity

    Operating Instructions for Actuators Type AB with Control Unit OM-ENGLISH-ABCSC.V1.2-16xx-V2.02-2023.04.27 14 Declaration of Conformity SEC-KF-ENGLISH-V2.04-2019.04.30 14 Declaration of Conformity (Ex-, EMV- and Low voltage-directive) The producer: SCHIEBEL Antriebstechnik Gesellschaft m.b.H. Josef-Benc-Gasse 4 A-1230 Wien herewith confirms, that the equipment Description Type Marking Certificate-No.
  • Page 32 2014/35/EU („Low-voltage-directive“) in consideration of the respective operating instructions, and the fulfilment of the Directive has been demon- strated by the following standards: IEC 60204-1:2005 + A1:2008 EN 60529:1991 + A1:2000 Vienna, 25.03.2019 ................. (location) (date) (Klaus Schiebel, general manager)

  • Page 33: Technical Data

    Operating Instructions for Actuators Type AB with Control Unit OM-ENGLISH-ABCSC.V1.2-16xx-V2.02-2023.04.27 15 Technical data 15 Technical data Figure 51: Control unit Figure 52: Logic-board 15.1 Binary outputs Count: ............8 Power supply: .
  • Page 34 Operating Instructions for Actuators Type AB with Control Unit 15 Technical data OM-ENGLISH-ABCSC.V1.2-16xx-V2.02-2023.04.27 Ui . . . Input voltage Ii . . . Input current Figure 53: Binary inputs, input characteristic Jumpers JP1 . . . JP3 can be used to interconnect the binary inputs to groups with separate earths: Figure 54: 5 inputs with same common Figure 55: 2 separated groups of 2 inputs with same ground...

  • Page 35: Analog Inputs

    Operating Instructions for Actuators Type AB with Control Unit OM-ENGLISH-ABCSC.V1.2-16xx-V2.02-2023.04.27 15 Technical data Ext. 24V Common - Interne 24V Ext. 24V Common - Interne 24V Figure 58: 1 separated input and 3 inputs with same common. INT + INT - INT + INT - Input IN2 is disabled.

  • Page 36: Analog Output

    Operating Instructions for Actuators Type AB with Control Unit 15 Technical data OM-ENGLISH-ABCSC.V1.2-16xx-V2.02-2023.04.27 Resolution: ........... . . 12 bit Accuracy: .

  • Page 37: Mechanical Reversing Starter

    Operating Instructions for Actuators Type AB with Control Unit OM-ENGLISH-ABCSC.V1.2-16xx-V2.02-2023.04.27 15 Technical data Resistance of common ground vs. earth: ..... . . typ. 330 k Resistance of common ground vs.

  • Page 38: Electronical Reversing Starter

    Operating Instructions for Actuators Type AB with Control Unit 15 Technical data OM-ENGLISH-ABCSC.V1.2-16xx-V2.02-2023.04.27 CAUTION: These values apply to utilization category AC-3 (switching off during motor run) and not to utilization category AC-4 (inching)! With AC-4, stressing by the high breaking current is substantially higher, so the service life is considerably shorter.

  • Page 39: Power Supply

    Operating Instructions for Actuators Type AB with Control Unit OM-ENGLISH-ABCSC.V1.2-16xx-V2.02-2023.04.27 15 Technical data 15.9 Power supply The internal supply of the SMARTCON control unit is made via the power connection. At 3-phase current a neutral phase is not required. The following table shows the possible different voltage ranges of the control. voltage (3-phase, standard range): .
  • Page 40 SCHIEBEL Antriebstechnik Gesellschaft m.b.H. Josef Benc Gasse 4 A 1230 Wien Tel.: +43 1 66 108 - 0 Fax: +43 1 66 108 - 4 info@schiebel-actuators.com www.schiebel-actuators.com OM-ENGLISH-ABCSC.V1.2-16xx-V2.02-2023.04.27...

This manual is also suitable for:

Ab80Ab100Ab500Ab5Ab8Ab18 ... Show all

Table of Contents