Download
Share
Print this page
  1. Manuals
  2. Brands
  3. SCHIEBEL Manuals
  4. Controller
  5. ACTUSMART CM03
  6. Operating instructions manual

SCHIEBEL ACTUSMART CM03 Operating Instructions Manual

Hide thumbs Also See for ACTUSMART CM03:

Advertisement

Quick Links

Download this manual
Operating Manual ACTUSMART CM03
OM-ENGLISH-CM03-V1.08-2015.05.12

Advertisement

loading
Need help?

Need help?

Do you have a question about the ACTUSMART CM03 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for SCHIEBEL ACTUSMART CM03

Summary of Contents for SCHIEBEL ACTUSMART CM03

  • Page 1 Operating Manual ACTUSMART CM03 OM-ENGLISH-CM03-V1.08-2015.05.12...
  • Page 2 Operating Manual ACTUSMART CM03 CONTENTS OM-ENGLISH-CM03-V1.08-2015.05.12 Contents Contents Operating Manual ACTUSMART CM03 1 Introduction/Notes............4 2 General .
  • Page 3 Operating Manual ACTUSMART CM03 OM-ENGLISH-CM03-V1.08-2015.05.12 CONTENTS Parameter group: Binary inputs ..........27 Parameter group: Binary outputs .
  • Page 4 2 General The actuator of the ACTUSMART CM03 series is a compact, rotary actuator with integrated con- troller for valve operation. The integral multi-turn sensor allows setting the travel up to 105 revolutions without...
  • Page 5 2.2 Serial number and nameplate Each actuator of the ACTUSMART CM03 series carries a serial number. The serial number is a 10-digit number that begins with the year and that can be read from the nameplate (see Figure 2) of the actuator (the nameplate is located next to the handwheel –...
  • Page 6 Figure 4: nameplate of the actuator for operation in explosive atmosphere 2.3 Operating mode ACTUSMART CM03 actuators are suitable for open-loop control (S2 operating mode - on/off duty) and closed- loop control (S4 operating mode - modulating duty) according to EN 60034-1.
  • Page 7 For more information, see 7.2, page 24. 2.7.2 Motor temperature All ACTUSMART CM03 actuators are normally equipped with motor winding temperature sensors, which pro- tect the motor against excessive winding temperature. The display will show the corresponding error upon exceeding the permissible motor temperature (see section 11.1, page 43).
  • Page 8 Operating Manual ACTUSMART CM03 2 General OM-ENGLISH-CM03-V1.08-2015.05.12 CAUTION: The maximum operating temperature can also depend on further order-specific com- ponents. Please refer to the technical data sheets to confirm the as-delivered product specifica- tions. 2.9 Delivery condition of the actuators For each actuator, an inspection report is generated upon final inspection.
  • Page 9 If the actuator is mounted on a valve, attach the hoist to the valve and not to the actua- tor. 3.1 General The connection compartment of ACTUSMART CM03 actuators contains 5g of factory supplied silica gel. CAUTION: Please remove the silica gel before commissioning the actuator (see section 5, page 13) 3.2 Storage...
  • Page 10 Operating Manual ACTUSMART CM03 4 Installation instructions OM-ENGLISH-CM03-V1.08-2015.05.12 4 Installation instructions Figure 9: 1. . . mounting flange, 2. . . bore pattern G0/F10, 3. . . centring ring, 4. . . bore pattern F07, 5. . . shaft connection, 6. . . ground connection Installation work of any kind of actuator may only be performed by qualified personnel.
  • Page 11 For output type A (unbored threaded bushing), you must sufficiently lubricate both needle bearings in the output form after processing and cleaning the spindle nut. For this purpose, use the optional SCHIEBEL grease lubricant or a grease lubricant according to our recom- mendation (section 14.2, page 44) 4.2 Mounting postion of the operating unit...
  • Page 12 4 Installation instructions OM-ENGLISH-CM03-V1.08-2015.05.12 4.3.1 Power supply connection ACTUSMART CM03 actuators feature an integrated motor controller, i.e. it only requires a connection to the power supply. By non explosion-proof actuators the wiring uses a connector independent from control signals (see Figure 10, page 12).
  • Page 13 CAUTION: Before the motorised operation of the valve, it is essential to check and eventually adjust torque settings. 5.4 End limit setting A detailed description of the operation of the ACTUSMART CM03 controller can be found in 6.3, page 19. 5.4.1 End limit OPEN Set the selector switch and control switch to the centre position.
  • Page 14 Operating Manual ACTUSMART CM03 5 Commisioning OM-ENGLISH-CM03-V1.08-2015.05.12 Figure 12: 1. . . selector switch (red), 2. . . control switch (black) Scroll through the menu with the control switch. Move the control switch towards the first menu item „P 1.1 End limit –...
  • Page 15 Operating Manual ACTUSMART CM03 OM-ENGLISH-CM03-V1.08-2015.05.12 5 Commisioning Figure 18 Figure 19 Then, push down the selector switch until it snaps into place. In doing so, the bottom right now on the display will show "TEACHIN" CAUTION: Once the display shows "TEACHIN", use the operating switch (black switch) to start the motorised operation of the actuator.
  • Page 16 Operating Manual ACTUSMART CM03 5 Commisioning OM-ENGLISH-CM03-V1.08-2015.05.12 In order to confirm the end position (save), slightly flip up the selector switch and let it snap back to its neutral position Figure 25 Figure 26 Figure 27 This changes the bottom line of the display for "SAVE?" to "EDIT?" and the end position is stored.
  • Page 17 Operating Manual ACTUSMART CM03 OM-ENGLISH-CM03-V1.08-2015.05.12 6 Control unit 6 Control unit The controller is intended to monitor and control the actuator and provides the interface between the operator, the control system and the actuator. 6.1 Operating unit Operation relies on two switches: the control switch and a padlock-protected selector switch.
  • Page 18 Operating Manual ACTUSMART CM03 6 Control unit OM-ENGLISH-CM03-V1.08-2015.05.12 6.2 Display elements 6.2.1 Graphic display The graphic display used in the controller allows text display in different languages. Figure 31 During operation, the displays shows the position of the actuator as a percentage, operation mode and status.
  • Page 19 Operating Manual ACTUSMART CM03 OM-ENGLISH-CM03-V1.08-2015.05.12 6 Control unit Description Colour Lits up Flashes quickly Flashes slowly applies to torque-dependent Opening: Occurs when the Actuator is not in the Open Run OPEN end position OPEN is OPEN position reached but the switch off...
  • Page 20 Operating Manual ACTUSMART CM03 6 Control unit OM-ENGLISH-CM03-V1.08-2015.05.12 6.3.1 Operation mode Use the selector switch (red) to determine the various operating states of the actuator. In each of these posi- tions, it is possible to block the switch by means of a padlock and thus protect the actuator against unauthorized access.
  • Page 21 Operating Manual ACTUSMART CM03 OM-ENGLISH-CM03-V1.08-2015.05.12 6 Control unit page 19) After reaching the desired parameter value, confirm the value with the selector switch (again, flip it slightly towards , (see Figure 25, page 16 til Figure 27, page 16). 6.3.3 Configuration example By way of example, we will change parameter P20.6 (infrared) from 0 (infrared communication off) to 1 (In-...
  • Page 22 Operating Manual ACTUSMART CM03 6 Control unit OM-ENGLISH-CM03-V1.08-2015.05.12 Figure 46 Figure 47 Thereafter, flip up the control switch (toward ) to change the value from 0 (off) to 1 (on) Figure 49 Figure 48 If the value changes to 1, confirm the selection by flipping halfway up the selector switch (towards) and letting it snap back to its neutral position (see Figure 43 til Figure 45).
  • Page 23 Operating Manual ACTUSMART CM03 OM-ENGLISH-CM03-V1.08-2015.05.12 7 Parameter menu the parameter value must still be saved by flipping the selector switch halfway up and letting it snap back to the neutral position (see Figure 43 til Figure 45, page 21). 7 Parameter menu For each parameter group, you can find a description, tabular overview of the menu items and possible config- urations.
  • Page 24 This value limits the setting of the Parameters P2.1 and P2.2 and to prevent an erroneous increase above the allowed value of these two parameters. P2.4 Torque latching {Off (0)} Unassigned in ACTUSMART CM03 series continued on next page from Firmware 1.341...
  • Page 25 Sub-menu Menu item poss. setting Notes / Comments item P2.5 Torque Boost Open {0%} Unassigned in ACTUSMART CM03 series P2.6 Torque Boost Close {0%} Unassigned in ACTUSMART CM03 series P2.7 Torque Hysteresis {0: 50%} Unassigned in ACTUSMART CM03 series When installing the actuator on an additional gear, please take into account the correspond- ing values of the gear / thrust unit as you enter the actuator parameters.
  • Page 26 Operating Manual ACTUSMART CM03 7 Parameter menu OM-ENGLISH-CM03-V1.08-2015.05.12 Sub-menu Menu item poss. setting Notes / Comments item P6.2 Control Ready delay 0 - 10 sec. Drop-out delay for the ready signal (Bin. outputs) 24V auxiliary output is deactivated (capter 19.7, P6.5...
  • Page 27 Operating Manual ACTUSMART CM03 OM-ENGLISH-CM03-V1.08-2015.05.12 7 Parameter menu Sub-menu Menu item poss. setting Notes / Comments item TEACHIN P8.1 Position Intermed.pos.1 Position value of intermediate position 1 0 - 100% TEACHIN P8.2 Position Intermed.pos.2 see above 0 - 100% TEACHIN P8.3...
  • Page 28 Operating Manual ACTUSMART CM03 7 Parameter menu OM-ENGLISH-CM03-V1.08-2015.05.12 continued from previous page Sub-menu Menu item poss. setting Notes / Comments item The actuator moves towards OPEN if input is active 9: Open/Closed and towards CLOSED otherwise The actuator moves towards CLOSED if input is...
  • Page 29 Operating Manual ACTUSMART CM03 OM-ENGLISH-CM03-V1.08-2015.05.12 7 Parameter menu continued from previous page Sub-menu Menu item poss. setting Notes / Comments item 32: Intermediate As intermediate position 1 but with higher priority position2 than intermediate positions 3 and 4 33: Intermediate...
  • Page 30 Operating Manual ACTUSMART CM03 7 Parameter menu OM-ENGLISH-CM03-V1.08-2015.05.12 continued from previous page Sub-Menu Menu Item poss. setting Notes / Comments item Switch off torque was reached in Open 8: Torque Open direction-actuator has been switched off Switch off torque was reached in Closed...
  • Page 31 Operating Manual ACTUSMART CM03 OM-ENGLISH-CM03-V1.08-2015.05.12 7 Parameter menu continued from previous page Sub-Menu Menu Item poss. setting Notes / Comments item 40: Failsafe OK1 Failsafe OK (only for failsafe actuators) 41: Failsafe OK2 Failsafe OK and Ready (only for failsafe actuators)
  • Page 32 Operating Manual ACTUSMART CM03 7 Parameter menu OM-ENGLISH-CM03-V1.08-2015.05.12 continued from previous page Sub-Menu Menu Item poss. setting Notes / Comments item Output 8 see Output 1 P10.16 Bin. Output Konf. conf. CAUTION: When using the point torque-dependent OPEN or torque-dependent CLOSED (see 7.1, page 23, Menu P1.3 u.
  • Page 33 Operating Manual ACTUSMART CM03 OM-ENGLISH-CM03-V1.08-2015.05.12 7 Parameter menu Sub-Menu Menu item poss. setting Notes / Comments item Step mode P12.1 Mode disabled Step mode operation is disabled function Step mode operation is enabled in LOCAL, enabled REMOTE and EMERGENCY operation...
  • Page 34 Operating Manual ACTUSMART CM03 7 Parameter menu OM-ENGLISH-CM03-V1.08-2015.05.12 position of the actuator matches the desired set point. Sub-menu Menu item poss. setting Notes / comments item P13.1 Positioner Function Positioner disabled Positioner enabled 0 – 20.5 mA mA value of the setpoint for the CLOSED (0%) P13.2...
  • Page 35 Operating Manual ACTUSMART CM03 OM-ENGLISH-CM03-V1.08-2015.05.12 7 Parameter menu continued from previous page Sub-menu Menu item poss. setting Notes / comments item Variable speed actuators (Actusmart CM and Smartcon CSC FU): Without function Fixed speed actuators (Smartcon CSC): This P13.10 Positioner...
  • Page 36 Operating Manual ACTUSMART CM03 7 Parameter menu OM-ENGLISH-CM03-V1.08-2015.05.12 Sub-menu Menu item poss. setting Notes / comments item PID- P14.1 Function 0: disabled PID controller disabled controller The output of the PID controller corresponds to the position setpoint of the actuator. The positioning...
  • Page 37 Subsequent installation of hardware components is possible but should only be performed by a pro- fessional SCHIEBEL installer or specially trained personnel. The Profibus-DP interface is described in the separate manual "Profibus-DP for SMARTCON controllers". 7.15 Parameter group: DeviceNet (option) The DeviceNet field bus®is based on the CAN protocol and was originally developed by Rockwell Automation...
  • Page 38 Operating Manual ACTUSMART CM03 7 Parameter menu OM-ENGLISH-CM03-V1.08-2015.05.12 Figure 55 If at least one of the characteristic curve is activated, it is shown in the graphical display (see Figure 56 38) Figure 56: 1. . . Characteristic curve enabled Sub-Menu Menu Item poss.
  • Page 39 Operating Manual ACTUSMART CM03 OM-ENGLISH-CM03-V1.08-2015.05.12 8 Status area 7.17 Parameter group: Identification (option) This option allows entering further custom-identification parameters Sub-menu Menu Item poss. setting Notes / Comment item Used to enter a PPS number. This is displayed in P18.1...
  • Page 40 (interruption of the current loop). Figure 59: 1. . . Input 1, 2. . . Input 2, 3. . . Output, 4. . . all values in mA 8.1.4 Status – Absolute values This point is not relevant for ACTUSMART CM03...
  • Page 41 Operating Manual ACTUSMART CM03 OM-ENGLISH-CM03-V1.08-2015.05.12 9 Infrared connection 8.1.5 Status – Firmware Figure 60: 1. . . Firmware, 2. . . Firmware date 8.1.6 Status – Serial number Figure 61: 1. . . serial number of the control unit, 2. . . Serial number of the actuator, 3. . . Serial number of electronics 8.2 History...
  • Page 42 Operating Manual ACTUSMART CM03 9 Infrared connection OM-ENGLISH-CM03-V1.08-2015.05.12 Figure 62: 1. . . Infrared connection When the infrared port is enabled, this is indicated on the display (see Figure 63) The infrared interface can be enabled in the menu option P20.6...
  • Page 43 Operating Manual ACTUSMART CM03 OM-ENGLISH-CM03-V1.08-2015.05.12 10 Maintenance 10 Maintenance Maintenance work on open actuators may only be conducted if these are de-energized. Reconnec- tion during maintenance is strictly prohibited. Work on the electrical system or equipment must be carried out only in accordance with electrical regulations by a qualified electrician himself or by specially instructed personnel under the control and super- vision of a qualified electrician.
  • Page 44 Operating Manual ACTUSMART CM03 13 Spare parts OM-ENGLISH-CM03-V1.08-2015.05.12 Figure 64: 1. . . Fuse F10a for the binary outputs, 2. . . Fuse F10b fuse for auxiliary supply Fuses on the logic board Fuse Value Manufacturer List of spare parts...
  • Page 45 CAUTION: If you experience problems during installation or upon adjustments on site, please con- tact SCHIEBEL, Vienna at +43 (1) 66 108 or via the Internet at http://actuators.schiebel.com to prevent any operational errors or damage to the actuators. Schiebel recommends engaging only qualified personnel for installation of Schiebel actuators.
  • Page 46 A-1230 Wien declares hereby that the new machine part/machine component described below: as regards the ACTUSMART CM03 series with integrated control 1. Are not a safety component thereof, 2. Is/are only marketed to be installed on a machine or to operate together with other machine or machine components and 3.
  • Page 47 A-1230 Wien hereby declares that the product listed below: Electric actuators of the ACTUSMART CM03 series with integrated control are consistent with the requirements of Directive 2004/108/EC ("EMC Directive") in consideration of the re- spective operating instructions, and the fulfilment of the Directive has been demonstrated by the following...
  • Page 48 Operating Manual ACTUSMART CM03 18 Certificate of Conformity (Operation of Equipment in Potentially Explosive Atmospheres) OM-ENGLISH-CM03-V1.08-2015.05.12 SEC-KF-ENGLISH-V1.00-2013.10.28 18 Certificate of Conformity (Operation of Equipment in Potentially Ex- plosive Atmospheres) The producer: SCHIEBEL Antriebstechnik Gesellschaft m.b.H. Josef-Benc-Gasse 4 A-1230 Wien herewith confirms that the equipment...
  • Page 49 Operating Manual ACTUSMART CM03 OM-ENGLISH-CM03-V1.08-2015.05.12 19 Technical data 19 Technical data 19.1 Output data - standard version Output torque: ..........max. 32Nm Average permissible output torque: .
  • Page 50 Operating Manual ACTUSMART CM03 19 Technical data OM-ENGLISH-CM03-V1.08-2015.05.12 19.4 Binary outputs Count: ............8 Power supply: .
  • Page 51 Operating Manual ACTUSMART CM03 OM-ENGLISH-CM03-V1.08-2015.05.12 19 Technical data • No additional hardware options available (Profibus Interface, DeviceNet interface, relay board, etc. . . ). • Binary outputs and the mA output are not enables; when activating, the respective currents must be added to the total current.
  • Page 52 Operating Manual ACTUSMART CM03 OM-ENGLISH-CM03-V1.08-2015.05.12 SEC-SP-ENGLISH-CM03-V1.01-2013.10.28 Spare parts ACTUSMART CM03 1 Standard version...
  • Page 53 Operating Manual ACTUSMART CM03 OM-ENGLISH-CM03-V1.08-2015.05.12 2 Explosion-proof version 2 Explosion-proof version...
  • Page 54 CAUTION: When ordering spare parts, please provide the drive or device type and serial number (see type label). Use only original spare parts supplied by SCHIEBEL. Using other parts will render the warranty void. Illustrations may differ from actual spare parts.
  • Page 55 SCHIEBEL Antriebstechnik Gesellschaft m.b.H. Josef Benc Gasse 4 A 1230 Wien Tel.: +43 1 66 108 - 0 Fax: +43 1 66 108 - 4 info@schiebel.com actuators.schiebel.com OM-ENGLISH-CM03-V1.08-2015.05.12...