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Related Manuals for SCHIEBEL ACTUSMART CM Series
Summary of Contents for SCHIEBEL ACTUSMART CM Series
- Page 1 Operating Instructions for Actuators Type CM OM-ENGLISH-CM-Grundantrieb-V1.00-2023.08.08...
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Page 2: Table Of Contents
Operating Instructions for Actuators Type CM CONTENTS OM-ENGLISH-CM-Grundantrieb-V1.00-2023.08.08 Contents Contents Hazard Warnings Operating Instructions for Actuators Type CM 1 Introduction/Notes............5 2 General . - Page 3 Operating Instructions for Actuators Type CM OM-ENGLISH-CM-Grundantrieb-V1.00-2023.08.08 CONTENTS 11 Training ..............24 12 Original Declaration of Incorporation of Partly Completed Machinery .
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Page 4: Hazard Warnings
Operating Instructions for Actuators Type CM OM-ENGLISH-CM-Grundantrieb-V1.00-2023.08.08 SEC-ENGLISH-Gefahrenhinweise-V1.00-20210701 Hazard Warnings Hazard warnings in this manual indicate potential harm to the user or the product. For the person interacting with the product, the level of risk includes consequences ranging from slight, up to lethal injuries. As for the product, disobeying the warnings may cause damage to the equipment and/or void the warranty. -
Page 5: Operating Instructions For Actuators Type Cm
Operating Instructions for Actuators Type CM 1 Introduction/Notes NOTE: This IOM applies to ACTUSMART CM series actuators with a firmware version of 1600 or newer. These operating instructions apply to SCHIEBEL actuators of the ACTUSMART CM series. The scope of application covers the operation of industrial valves, e.g., globe valves, gate valves, butterfly valves and ball valves. -
Page 6: General
2.2 Serial number and type label Each actuator of the ACTUSMART CM series carries a serial number. The serial number is a 10-digit number that begins with the year and that can be read from the type label (see Figure 2) of the actuator (the type label is located next to the handwheel –... -
Page 7: Operating Mode
Operating Instructions for Actuators Type CM OM-ENGLISH-CM-Grundantrieb-V1.00-2023.08.08 2 General Figure 4: Type label of the actuator for operation in explosive atmosphere Figure 5: Typenschlüssel der Antriebsserie (ex)CM 2.3 Operating mode ACTUSMART CM actuators are suitable for open-loop control (S2 operating mode – on/off duty), closed- loop control (S4 operating mode –... -
Page 8: Protection Class
Operating Instructions for Actuators Type CM 2 General OM-ENGLISH-CM-Grundantrieb-V1.00-2023.08.08 2.4 Protection class ACTUSMART CM actuators by default meet IP 67 (EN 50629) protection. CAUTION: The protection class specified on the type label is only effective when the cable glands also provide the required protection class, the cover of the connection compartment is carefully screwed closed, and the mounting position (see section 2.5, page 8) is observed. -
Page 9: Protection Devices
Operating Instructions for Actuators Type CM OM-ENGLISH-CM-Grundantrieb-V1.00-2023.08.08 2 General Figure 6: clockwise = close Figure 7: counter-clockwise = close NOTE: All specifications in this operating manual refer to the standard direction of rotation. 2.7 Protection devices 2.7.1 Torque ACTUSMART actuators provide electronic torque monitoring. The switch-off torque can be modified in the controller menu for each direction separately. -
Page 10: Delivery Condition Of The Actuators
Operating Instructions for Actuators Type CM 2 General OM-ENGLISH-CM-Grundantrieb-V1.00-2023.08.08 • Modulating duty (closed-loop control) -25 to +60°C • explosion-proof version -20 to +40°C (acc. EN 60079-0) • explosion-proof version with extended temperature range -40 to +70°C • exCm12 Falisafe verion with extended temperature range: -40 to 60°C CAUTION: The maximum operating temperature can also depend on further order-specific components. -
Page 11: Packaging, Transport And Storage
Operating Instructions for Actuators Type CM OM-ENGLISH-CM-Grundantrieb-V1.00-2023.08.08 3 Packaging, transport and storage Figure 9: Tag 3 Packaging, transport and storage Depending on the order, actuators may be delivered packed or unpacked. Special packaging requirements must be specified when ordering. Please use extreme care when removing or repackaging equipment. CAUTION: Use soft straps to hoist the equipment;... -
Page 12: Installation Instructions
• The silica gel in the connection compartment must be replaced after 6 months of storage (from date of delivery from SCHIEBEL’s factory in Vienna). • After replacing the silica gel, brush the connection cover seal with glycerine. Then, carefully close the connection compartment again. -
Page 13: Mounting Postion Of The Operating Unit
NOTE: For output type A (unbored threaded bushing), you must sufficiently lubricate both needle bearings in the output form after processing and cleaning the spindle nut. For this purpose, use the optional SCHIEBEL grease lubricant or a grease lubricant according to our rec- ommendation (see section 10.3, page 23). - Page 14 Operating Instructions for Actuators Type CM 4 Installation instructions OM-ENGLISH-CM-Grundantrieb-V1.00-2023.08.08 • Disconnect the actuator and control system from the power supply. • To prevent damage to the electronic components, both the control system and the person have to be earthed! •...
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Page 15: Electrical Connection
• The connection of electrical wiring must follow the circuit diagram. This can be found in the appendix of the documentation. The circuit diagram can be ordered from SCHIEBEL by specifying the serial number. NOTE: When using options, such as a Profibus connection, the relevant guidelines must be followed. -
Page 16: Commisioning
Operating Instructions for Actuators Type CM 5 Commisioning OM-ENGLISH-CM-Grundantrieb-V1.00-2023.08.08 Figure 13: Terminal box: 1. . . Metric screw M40x1,5, 2. . . 2 pcs. M20x1,5, 3. . . Terminals for the control signals, 4. . . Terminals for the power supply, 5. . . Terminal for ground connection, 6. . . Outside ground connection CAUTION: If, during outdoor installation, commissioning is not carried out immediately after electrical connection, the power... -
Page 17: Mechanical Default Settings, Preparation
Operating Instructions for Actuators Type CM OM-ENGLISH-CM-Grundantrieb-V1.00-2023.08.08 5 Commisioning CAUTION: Manual operation with mechanical or electromechan- ical equipment (such as: lever, drilling machine, etc.) is NOT ALLOWED, as this may damage the product. 5.3 Mechanical default settings, preparation The use of multi-turn sensors makes mechanical settings unnecessary. CAUTION: Before the motorised operation of the valve, it is essential to check and eventually adjust torque settings. - Page 18 Operating Instructions for Actuators Type CM 5 Commisioning OM-ENGLISH-CM-Grundantrieb-V1.00-2023.08.08 Scroll through the menu with the control switch. Move the control switch towards the first menu item "P 1.1 End limit – Open". Figure 15 Figure 16 Afterwards, flip up the selector switch slightly and let it snap back to its neutral position Figure 17 Figure 18 Figure 19...
- Page 19 Operating Instructions for Actuators Type CM OM-ENGLISH-CM-Grundantrieb-V1.00-2023.08.08 5 Commisioning Figure 22 Figure 23 Manually move the actuator with the handwheel (see section 2.1, page 6, or section 2.6, page 8) or by motor via the operating switch (black switch) to the end position OPEN of the valve. •...
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Page 20: End Limit Close
Operating Instructions for Actuators Type CM 6 Maintenance OM-ENGLISH-CM-Grundantrieb-V1.00-2023.08.08 Figure 27 Figure 28 Figure 29 This changes the bottom line of the display for "SAVE?" to "EDIT?" and the end position is stored. Figure 30 Figure 31 5.5.2 End limit CLOSE Use menu item "P 1.2 End limit - End limit CLOSE"... - Page 21 Operating Instructions for Actuators Type CM OM-ENGLISH-CM-Grundantrieb-V1.00-2023.08.08 6 Maintenance Figure 32: 1. . . Explosion protection sticker Actuators are ready for use after installation. By default, the actuator is delivered filled with oil. On-going monitoring: • Beware of increased running noise. During long downtime periods, operate the actuator at least every 3 months.
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Page 22: Battery Replacement
Operating Instructions for Actuators Type CM 7 Battery Replacement OM-ENGLISH-CM-Grundantrieb-V1.00-2023.08.08 7 Battery Replacement WARNING: All work on the opened device is only permitted in a de-energized state. The device must not be switched on again during work! WARNING: For explosion-proof actuators, it is necessary to wait a certain time after switching off before opening the cover (see section 6, page 20). -
Page 23: Spare Parts
Operating Instructions for Actuators Type CM OM-ENGLISH-CM-Grundantrieb-V1.00-2023.08.08 9 Spare parts Fuse Value Manufacturer No. of spare parts ® Littelfuse 454 NANO Slo-Blo slow FUSE-F1 ® Littelfuse 454 NANO Slo-Blo slow FUSE-F2 NOTE: The frequency inverter is protected by an input fuse and the explosion-proof version also has a thermal fuse (see section 2.7.3, page 9). -
Page 24: Basic Lubricant Service Interval
NOTE: If you experience problems during installation or upon adjustments on site, please contact SCHIEBEL, Vienna at +43 (1) 66 108 or via the Internet at www.schiebel-actuators.com to prevent any operational errors or damage to the actuators. Schiebel recommends engaging only qualified personnel for installation of Schiebel actuators. -
Page 25: Original Declaration Of Incorporation Of Partly Completed Machinery
12 Original Declaration of Incorporation of Partly Completed Machinery 12 Original Declaration of Incorporation of Partly Completed Machin- According Machinery Directive 2006/42/EC (Annex II, sub. B) The manufacturer, the company: SCHIEBEL Antriebstechnik Gesellschaft m.b.H. Josef-Benc-Gasse 4 A-1230 Vienna hereby declares that for the partly completed machinery described below:... -
Page 26: Declaration Of Conformity
OM-ENGLISH-CM-Grundantrieb-V1.00-2023.08.08 SEC-KF-ENGLISH-V1.04-2020.07.07 13 Declaration of Conformity (EMV directive and Low voltage directive) The producer: SCHIEBEL Antriebstechnik Gesellschaft m.b.H. Josef-Benc-Gasse 4 A-1230 Wien herewith confirms that the equipment electric actuators with integrated control unit model Actusmart and following types (r) CM03... -
Page 27: Declaration Of Conformity
14 Declaration of Conformity SEC-KF-ENGLISH-V1.08-2022.03.14 14 Declaration of Conformity (Ex directive, EMC directive and Low voltage directive) The producer: SCHIEBEL Antriebstechnik Gesellschaft m.b.H. Josef-Benc-Gasse 4 A-1230 Wien herewith confirms that the equipment electric actuators with integrated control unit model Actusmart and following types... - Page 28 Operating Instructions for Actuators Type CM 14 Declaration of Conformity OM-ENGLISH-CM-Grundantrieb-V1.00-2023.08.08 Vienna, 14.03.2022 ................. (location) (date) (Klaus Schiebel, general manager)
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Page 29: Technical Data
Operating Instructions for Actuators Type CM OM-ENGLISH-CM-Grundantrieb-V1.00-2023.08.08 15 Technical data 15 Technical data Figure 34: Control unit Figure 35: Logik board 15.1 Binary outputs Count: ............8 Power supply: . - Page 30 Operating Instructions for Actuators Type CM 15 Technical data OM-ENGLISH-CM-Grundantrieb-V1.00-2023.08.08 Ui . . . Input voltage Ii . . . Input current Figure 36: Binary inputs, input characteristic Jumpers JP1 . . . JP3 can be used to interconnect the binary inputs to groups with separate earths: Figure 37: 5 inputs with same common Figure 38: 2 separated groups of 2 inputs with same ground...
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Page 31: Analog Inputs
Operating Instructions for Actuators Type CM OM-ENGLISH-CM-Grundantrieb-V1.00-2023.08.08 15 Technical data Ext. 24V Common - Interne 24V Ext. 24V Common - Interne 24V Figure 41: 1 separated input and 3 inputs with same common. INT + INT - INT + INT - Input IN2 is disabled. -
Page 32: Analog Output
Operating Instructions for Actuators Type CM 15 Technical data OM-ENGLISH-CM-Grundantrieb-V1.00-2023.08.08 Resolution: ........... . . 12 bit Accuracy: . -
Page 33: Connections
Operating Instructions for Actuators Type CM OM-ENGLISH-CM-Grundantrieb-V1.00-2023.08.08 15 Technical data Resistance of common ground vs. earth: ..... . . typ. 500 k Resistance of common ground vs. -
Page 34: Mode Of Operation Cm
Life time * 10.000.000 starts * NOTE: life time is based on proper operation and maintenance according to SCHIEBEL operating manual CYCLE = 25 turns in both directions with at least 30% of nominal toque and the ability to accept 100% of... -
Page 35: Miscellaneous
Operating Instructions for Actuators Type CM OM-ENGLISH-CM-Grundantrieb-V1.00-2023.08.08 17 Technical data CM03 16.1 Miscellaneous Ambient temperature: non explosion-proof version: ....... . -25 to +60°C explosion-proof version: . -
Page 36: Technical Data Cm06
Operating Instructions for Actuators Type CM 18 Technical data CM06 OM-ENGLISH-CM-Grundantrieb-V1.00-2023.08.08 Idle power consumption is measured with an idle motor and is dependent on the existing hardware options. 18 Technical data CM06 The motor (brushless DC motor) is controlled via integrated power electronics, which also provide the supply voltage for the controller. -
Page 37: Characteristic Curves
Operating Instructions for Actuators Type CM OM-ENGLISH-CM-Grundantrieb-V1.00-2023.08.08 20 Characteristic curves 20 Characteristic curves 20.1 Characteristic curves - CM03 Figure 50: Current draw of the standard version Figure 51: Current draw of the 24 VDC version Figure 52: Current draw of the standard version... -
Page 38: Characteristic Curves - Cm06
Operating Instructions for Actuators Type CM 20 Characteristic curves OM-ENGLISH-CM-Grundantrieb-V1.00-2023.08.08 20.2 Characteristic curves - CM06 Figure 53: Current draw of the standard version Figure 54: Current draw of the standard version... -
Page 39: Characteristic Curves - Cm12
Operating Instructions for Actuators Type CM OM-ENGLISH-CM-Grundantrieb-V1.00-2023.08.08 20 Characteristic curves 20.3 Characteristic curves - CM12 Figure 55: Current draw of the standard version... -
Page 40: Spare Parts Actusmart (Ex)(R)Cm03.V1.2
Operating Instructions for Actuators Type CM OM-ENGLISH-CM-Grundantrieb-V1.00-2023.08.08 SEC-SP-ENGLISH-CM03.V1.2-V1.01-2016.07.07 Spare parts ACTUSMART (ex)(r)CM03.V1.2... - Page 41 CAUTION: When ordering spare parts, you must provide the serial number (look type shield or status menu S6). Use only original spare parts supplied by SCHIEBEL. Using other parts will render the warranty void. Illustrations may differ from actual spare parts.
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Page 42: Spare Parts Actusmart (Ex)(R)Cm06.V1.2
Operating Instructions for Actuators Type CM OM-ENGLISH-CM-Grundantrieb-V1.00-2023.08.08 SEC-SP-ENGLISH-CM06.V1.2-V1.01-2016.07.07 Spare parts ACTUSMART (ex)(r)CM06.V1.2... - Page 43 CAUTION: When ordering spare parts, you must provide the serial number (look type shield or status menu S6). Use only original spare parts supplied by SCHIEBEL. Using other parts will render the warranty void. Illustrations may differ from actual spare parts.
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Page 44: Spare Parts Actusmart (Ex)(R)Cm12.V1.2
Operating Instructions for Actuators Type CM OM-ENGLISH-CM-Grundantrieb-V1.00-2023.08.08 SEC-SP-ENGLISH-CM12.V1.2-V1.01-2016.07.07 Spare parts ACTUSMART (ex)(r)CM12.V1.2... - Page 45 CAUTION: When ordering spare parts, you must provide the serial number (look type shield or status menu S6). Use only original spare parts supplied by SCHIEBEL. Using other parts will render the warranty void. Illustrations may differ from actual spare parts.
- Page 46 SCHIEBEL Antriebstechnik Gesellschaft m.b.H. Josef-Benc-Gasse 4 A-1230 Wien Tel.: +43 1 66 108 - 0 Fax: +43 1 66 108 - 4 info@schiebel-actuators.com www.schiebel-actuators.com OM-ENGLISH-CM-Grundantrieb-V1.00-2023.08.08...
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