Revisions DATE LOCATION DESCRIPTION 20130529 Pages 49-57 Added parts information 20130701 91725567 PER ENGINEERING MARK-UP; 91725567 was 91724909 20130711 Chapter 8 PER ENGINEERING MARK-UP; Added Camera Option Information. 20131003 73734735 Added per engineering mark-up. 77441524 77441525 Chapter 8/9 Added Radio Remote chapter 8. Chapter 9 was 8. 20131010 91724929 Hose kit part number corrected.
Modifications to your equipment must be performed with IMT approved accessories, parts and optional equipment. If in doubt, contact IMT prior to making any modifications. DO NOT alter or modify any safety device! All safety devices must be inspected, tested and maintained in proper working condition.
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TH5K115 Manual #99905539 RESPONSIBILITY It is the user’s responsibility to maintain and operate this unit in a manner that will result in the safest working conditions possible. In addition, it is the user’s responsibility to be aware of existing Federal, State, and Local codes and regulations governing the safe use and maintenance of this equipment.
H A P T E R TH5K115 Specifications In This Chapter General Specifications ............8 Dimensional Drawing .............. 9 Capacity Chart ..............10 Courtesy of Crane.Market...
Tirehand so that the original bucket can be quickly coupled to the machine for normal operations. IMT reserves the right to change specifications and design without notice. Where applicable, specifications are in accordance with SAE standards and ISO/DIS 3691-1, the international standard for Industrial Trucks - Safety Requirements and Verification.
H A P T E R Installation In This Chapter Tirehand Installation Introduction .......... 12 Typical Tirehand Hydraulic Installation ......... 13 Loader Installation ..............14 Lift Truck Installation ............. 15 Bulkhead Installation ............16 Valvebank Installation ............17 Courtesy of Crane.Market...
(172.4 - 206.8 bar). A flow divider may be required if the forklift or loader pump provides excess flow. Contact IMT for specific installation instructions on any type of installation. Prior to connecting any electrical connections between the tirehand and the loader or forklift, check the tirehand voltage.
PSI (172.4 - 206.8 bar). Some of the components shown on the typical hydraulic installation drawing, including the flow dividers, reservoir, filter, pump, and drain, are not provided by IMT but are part of the loader or forklift. Contact IMT for specific installation instructions on any type of installation.
TH5K115 Manual #99905539 Loader Installation NOTE: Tirehand installations vary based on the carrier vehicle. Contact IMT for specific installation assistance. Mount the Tirehand to loader arms using the original loader pins. Splice the flow control divider into the existing pressure line. Continue the original line to its original destination (bucket, etc.), and route the controlled line (with 12 gpm (45.4 lpm) at...
Chapter 3 Installation 15 Lift Truck Installation Mount the Tirehand to lift truck using the original carriage pin. Splice the flow control divider into the existing pressure line. Continue the original line to its original destination (forklift function, etc.), and route the controlled line (with 12 gpm (45.4 lpm) at 2500-3000 psi (172.4 - 206.8 bar)) to the tirehand valvebank.
TH5K115 Manual #99905539 Bulkhead Installation If the forklift on which the tirehand is installed includes control valves, all of the hydraulic lines from the forklift control valves must culminate at the front of the carriage. The forklift will connect to the tirehand using a bulkhead plate. The forklift manufacturer must furnish oil for all hydraulic functions.
Chapter 3 Installation 17 Valvebank Installation When the Tirehand has a valvebank, connect the valvebank to the forklift or loader hydraulic system using the hydraulic pressure and return line from the forklift or loader Install the Tirehand on the loader or forklift, connecting the suction and return lines from the forklift or loader to the tirehand valvebank.
H A P T E R Operation In This Chapter Operator Training ..............19 Tirehand Intended Use and Identification ......20 Component Identification ............20 Tirehand Equipment Inspection ..........21 Work Station Positioning ............21 Tirehand Controls ..............22 Tirehand Fallback Arms ............23 Tirehand Task Performance ..........
TH5K115 Manual #99905539 Tirehand Intended Use and Identification This Tirehand is a tire lifting and positioning device. It should be used to remove, transport, replace, and storage stack tires. It is designed only as a tire handling device and should not be used for any other purposes.
Chapter 4 Operation 21 Tirehand Equipment Inspection Daily and weekly, before use, the operator should inspect as listed: ITEM DESCRIPTION FREQUENCY DAILY WEEKLY WALK-AROUND Inspect for hydraulic leaks, loose parts and obvious structural INSPECTION member damage. ROTATION SYSTEM Check for excessive backlash (play) between pinion gear and turntable gear-bearing.
TH5K115 Manual #99905539 Tirehand Controls LEFT BODY ROTATE SIDE SHIFT CLAMP RIGHT PAD ROTATE CLAMP RELEASE Hold toggle with Power CLAMP release switch switch to open Fallback clamp. Arm switch Emergency Stop switch NOTE: See the TireHandler Radio Remote System manual #99905678 for complete radio remote control system instructions.
Chapter 4 Operation 23 Tirehand Fallback Arms The Tirehand is equipped with fallback arms to prevent tire movement toward the working area between the tire and the back of the tirehand. When deployed, the fallback arms are positioned perpendicular to the arm assembly to prevent the tire from falling into the work area. They need to be positioned in-line with the arm assembly when rotating the tire.
TH5K115 Manual #99905539 Tirehand Task Performance To begin operation: 1 Open the tirehand clamps. 2 Maneuver the vehicle into a position so that the tirehand can be used to clamp the center of the tire with the tirehand body parallel to the ground. Raise the loader or forklift so the tirehand is elevated correctly.
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Chapter 4 Operation 25 WARNING If the tire is in a vertical position, the tire blocks operator visibility during transport. DO NOT transport tire in t his position! Rotate the pads so that the tire is in a horizontal position, parallel to the ground, before transporting.
TH5K115 Manual #99905539 Clamp the tire securely. Remember, clamp pressure changes as the weight shifts between the clamps. When the tire is vertical, the fallback arms, a safety device in case of operator error, will prevent the tire from falling into the space between the clamp and the body. Make sure the fallback arms are engaged when the tire is in the vertical position.
Chapter 4 Operation 27 The rotation system on the Tirehand is designed to allow the user to manipulate large tires. It is a precision function that was not designed to apply high loads. However, the load holding valves that are built into this system to help control the tire during handling will also prevent the body of the Tirehand from rotating freely when loads are applied to a single Tirehand arm.
TH5K115 Manual #99905539 Tirehand Warnings Warning decals are installed on the Tirehand, as well as on the loader or forklift, to give information about possible hazards. All decals must be installed and legible. If decals are damaged, they must be replaced. Refer to the parts section for the decal part numbers and locations on the Tirehand.
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Chapter 4 Operation 29 FAILURE TO OBEY THE FOLLOWING WILL RESULT IN DANGER DEATH, SERIOUS INJURY, INSTABILITY OR EQUIPMENT DAMAGE NEVER attempt to handle tires filled with NEVER drag the tire - the unit is designed ballast. Stability or structural failure may to lift and carry.
For information concerning extreme condition lubrication, contact your local service representative. Note that the service schedule in this manual pertains only to the IMT tirehand. In addition to tirehand maintenance, it is your responsibility to follow all inspection and maintenance procedures for the forklift or loader, as defined in the forklift or loader maintenance manual.
TH5K115 Manual #99905539 Tirehand Lubrication Points LUBRICATION CHART APPLICATION POINT LUBRICATION APPLICATION INTERVAL Side Shift Pins (if Shell Alvania 2EP applicable) Hand Grease Gun Body - Arm Link Pins (Top Weekly & Bottom, both sides) Shell Retinax "A" Arm / Hand Link Pins (Top Pneumatic Pressure Gun &...
Chapter 5 Maintenance 33 Tirehand Preventative Maintenance The Tirehand Inspection Checklist is designed to assist in keeping the Tirehand in peak operating condition. The information in this section refers to the Tirehand only. Items which apply to your Tirehand should be checked before it is put into operation. Inspect to the frequency indicated in the chart.
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TH5K115 Manual #99905539 HYDRAULIC CONTROL VALVES 1 Check spools for sticking and failure to return to neutral position. Inspect for leaks at joints and spools. 2 Inspect valve housing for cracks. 3 Make certain relief valve reaches the proper relief setting.
Chapter 5 Maintenance 35 Tirehand Inspection Chart ITEM (* indicates a DESCRIPTION FREQUENCY critical item) DAILY WEEKLY MONTHLY WALK-AROUND Inspect for hydraulic leaks, loose parts and obvious INSPECTION structural member damage. *MOUNTING BOLTS Check torque (power-wrench tight). ROTATION SYSTEM Check for excessive backlash (play) between pinion gear and turntable gear-bearing.
H A P T E R Tirehand Repair In This Chapter Tirehand Troubleshooting............38 Tirehand Cylinders ..............39 Replacement Parts ..............40 Tirehand Hydraulic Motors ............41 Tirehand Relief Valve Adjustment ..........41 Tirehand Bearings ..............42 Turntable Bearing Thread Tightening Sequence ...... 44 Turntable Bearing Inspection ............
TH5K115 Manual #99905539 Tirehand Troubleshooting SYMPTOM PROBABLE CAUSE Controls fail to respond. E-stop on remote pressed in. Remote not turned on. Pump not engaged - if supplied with electric clutch. Hydraulic oil supply is low. ...
Chapter 6 Tirehand Repair 39 Tirehand Cylinders The Tirehand uses similar cylinders in all functions. Common disassembly and repair instructions apply. Check the Parts section for specific information. CLAMP CYLINDER REMOVAL & INSTALLATION To remove the clamp cylinder: Rotate the Tirehand until the clamp cylinder is in a horizontal position. Extend the cylinder full stroke.
TH5K115 Manual #99905539 5 Check the hydraulic fluid level with all cylinders retracted. Fill if necessary. 6 Test the unit with a simulated job operation before proceeding to the job site. SIDE SHIFT CYLINDER REMOVAL AND INSTALLATION To remove the side shift cylinder: 1 Rotate the Tirehand so that the side shift cylinder is in a horizontal position.
Chapter 6 Tirehand Repair 41 Tirehand Hydraulic Motors Four hydraulic motors are used on the Tirehand: two for Tirehand rotation and one each side for pad rotation. These motors are not considered field repairable and should be replaced if defective. HYDRAULIC MOTOR REMOVAL AND REPLACEMENT To remove rotation motor: 1 Disconnect and cap the hydraulic hoses.
TH5K115 Manual #99905539 Tirehand Bearings This section includes instructions on the removal and installation of turntable gear-bearings and bushings. TURNTABLE GEAR-BEARING To remove the Tirehand rotation gear-bearing: 1 Disconnect and cap the hydraulic hoses from the valvebank. 2 Support the clamp arms with an overhead lifting device capable of supporting the weight of the unit.
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Chapter 6 Tirehand Repair 43 BUSHING REMOVAL AND INSTALLATION To replace a bushing: 1 Remove the weldment containing the bushing. 2 Position the bushing removal tool as shown and extract the bushing. BUSHING REMOVAL ILLUSTRATION 3 To install the bushing, assemble the tool as shown and press the bushing in. BUSHING INSTALLATION ILLUSTRATION Courtesy of Crane.Market...
TH5K115 Manual #99905539 Turntable Bearing Thread Tightening Sequence Refer to the turntable bearing thread tightening diagram below for proper tightening/torqueing sequence of the turntable bearing to the crane base and crane mast. The total quantity of cap screws varies dependent on crane model.
3 Noise emitting from the bearing during rotation. 4 Rough rotation. 5 Uneven or excessive wear between the pinion gear and turntable gear. If one or more of the above conditions exists, further inspection may be required. Contact IMT for assistance. Courtesy of Crane.Market...
H A P T E R Tirehand Parts In This Chapter Parts Ordering Information ............Sub Base Assembly (40724893) ..........Clamp Assembly (40724894) (Effective from 10/28/13) .... Clamp Assembly (40724894) (Effective thru 10/28/13) ..... Sub Base Assembly (40724912) ..........Cylinder (51724847) ..............Cylinder (3B160870) ..............
TH5K115 Manual #99905539 Tirehand Parts Ordering Information GENERAL This section contains the exploded parts drawings, with accompanying parts lists, for the assemblies used on the Tirehand. These drawings are intended to be used for ordering parts only. CYLINDER IDENTIFICATION To ensure proper replacement parts are received, it is necessary to specify the complete number/letter sequence for any part request.
Chapter 7 Tirehand Parts 51 SUB BASE ASSEMBLY (40724893) HARDWARE IS CONTAINED IN KIT 91724895 40724893 PARTS LIST ITEM PART # DESCRIPTION ITEM PART # DESCRIPTION 70571005 GEAR BOX-5K BODY ROTATION 72060207 CAP SCR .75-10X3.00 HH GR8 Z 73051001 MOTOR-HYD C103-1527/D151-2479 72063116 WASHER .75 N FLAT H ASTMF436Z 73054015...
TH5K115 Manual #99905539 Sub Base Assembly (40724912) HARDWARE IS CONTAINED IN KIT 91724895 40724912 PARTS LIST ITEM PART # DESCRIPTION BASE-WLDMT WO SIDE SHIFT-5K 60010235 COVER-PINION GEAR 70571005 GEAR BOX-5K BODY ROTATION 72060207 CAP SCR 0.75-10X 3.00 HH GR8 Z 72060738 CAP SCR 0.31-18 2.50 SH PLAIN...
Chapter 7 Tirehand Parts 55 Cylinder (51724847) 15 (2) 14 (2) 14 (2) 37” CLOSED - 48” OPEN - 11” STROKE SECTION A-A NOTES: IT IS RECOMMENDED THAT ALL COMPONENTS OF THE SEAL KIT BE REPLACED WHENEVER THE CYLINDER IS DISSASSEMBLED. THIS WILL REDUCE FUTURE DOWNTIME. APPLY “NEVER-SEEZ”...
TH5K115 Manual #99905539 Cylinder (3B160870) 16” CLOSED - 22” OPEN - 6” STROKE #15 HOLE DRILLED 0.188” DEE P PRESS IN PART #60125699 SECTION A-A NOTES: IT IS RECOMMENDED THAT ALL COMPONENTS OF THE SEAL KIT BE REPLACED WHENEVER THE CYLINDER IS DISSASSEMBLED.
2REF 6I1030106 PISTON 3.02B 1.50 R 6H030015 HEAD – 3.02B 1.50R 9C121217 SEAL KIT – IMT 3.02 1.50R 1.06S 1REF 7Q072334 O RING – 2.62 X 3.00 X 0.19 70 7Q10P334 BACKUP RING – 2.62 ID X 3.00 OD 7T2N8015 WEAR RING –...
TH5K115 Manual #99905539 CAMERA KIT (40724928) 40724928 PARTS LIST ITEM PART # DESCRIPTION 52724661 WLDMT-BODY 5K 60140425 CAMERA MOUNT 71414717 NUT- .25-20 CHANNEL 72060004 CAP SCR .25-20X 1.00 HH GR5 Z 72063001 WASHER .25 FLAT 72063049 WASHER .25 LOCK 77734564...
TH5K115 Manual #99905539 Valvebank (73734735) 73734735 PARTS LIST PART # DESCRIPTION 94392213 SEAL KIT, CONNECTION BLOCK 94399214 SEAL KIT, SEALS BETWEEN SECTIONS 73734727 24V COIL FOR SOLENOID Courtesy of Crane.Market...
DESCRIPTION DESCRIPTION ITEM PART # ITEM PART # HOSE-FF .25 x XX.XX (4-4) 100R17 91725719 KIT-HOSE TH5K115 NO VALVE BANK (CUT HOSE TO FIT) 72532768 TEE, #4 MJIC 72532792 ADAPTER, #8 MALE STR/#4 MALE JIC HOSE-FF .25 X XX.XX (4-4) 100R17...
Chapter 7 Tirehand Parts 63 Harness – Tirehand Radio Remote (77441524) CJ-40 0 BRAD/HARRIS: 8R5A00A18A120 SPLI CE G CP-1200 DEUTSCH: DTM06-12SA 80012 1062-20-0122 WM12S 0413-204-2005 C AVITY C OL O R P RI NT L ABE L C ON -SPL C C AV ITY CA V ITY PLUG : C AV ITY...
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TH5K115 Manual #99905539 Courtesy of Crane.Market...
H A P T E R Radio Remote For Radio Remote operation instructions, features, specifications, and programming, see the TireHandler Radio Remote System manual P/N 99905678. Courtesy of Crane.Market...
H A P T E R Camera Option In This Chapter Camera Kit (40724928) ............Monitor-Dual Vision (77734784) ..........Camera-For Dual Vision Monitor (77734785) ......Cable-Coax 65’ for Dual Vision Monitor (77734786) ....Courtesy of Crane.Market...
TH5K115 Manual #99905539 Camera Kit – Dual (40724922) 40724922 PARTS LIST ITEM PART # DESCRIPTION 52724835 BODY-WLDMT TH25 60136590 CAMERA MOUNT 60139306 GUARD-CAMERA MNT 71414717 NUT- .25-20 CHANNEL 72060004 CAP SCR .25-20X 1.00 HH GR5 Z 72060046 CAP SCR .38-16X 1.00 HH GR5 Z 72063003 WASHER .38 FLAT...
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Chapter 9 Camera Option 73 MONITOR-DUAL VISION (77734784) Courtesy of Crane.Market...