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IMT Telescopic III Series Parts & Specifications

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IOWA MOLD TOOLING CO., INC.
P.O. Box 189
Garner, IA 50438
Tel: 641.923.3711
Fax: 641.923.2424
www.imt.com
Manual # 99905184
Series III Telescopic
10000 25-Foot
Parts & Specifications
Revised: April 22, 2019
Copyright © 2019 Iowa Mold Tooling Co., Inc.
All rights reserved
No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form
or by any means, electronic, mechanical, photocopying, recording or otherwise without the prior written
permission of Iowa Mold Tooling Co., Inc.
Iowa Mold Tooling Co., Inc. is an Oshkosh Corporation Company

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  • Page 1 IOWA MOLD TOOLING CO., INC. P.O. Box 189 Garner, IA 50438 Tel: 641.923.3711 Fax: 641.923.2424 www.imt.com Manual # 99905184 Series III Telescopic 10000 25-Foot Parts & Specifications Revised: April 22, 2019 Copyright © 2019 Iowa Mold Tooling Co., Inc. All rights reserved...
  • Page 2 Series III Telescopic - Manual # 99905184...

  • Page 3: Table Of Contents

    Table of Contents Introduction Personal Fall/Tie-Off Protection ........................3 Specifications 10000 25’ - Specifications ..........................6 10000 25’ - Dimensional Drawings ........................8 10000 25’ - Crane Capacity Load Chart......................9 Crane Reference 10000 25’ - Greasing Instructions ........................12 10000 25’ - Greasing Locations ........................13 10000 25’...
  • Page 4 10000 25’ - Thread Torque Chart - Metric ....................79 10000 25’ - Turntable Bearing Thread Tightening Sequence ...............80 This page left intentionally blank Series III Telescopic - Manual # 99905184...

  • Page 5: Introduction

    Section - 1 Introduction Introduction Section - 1 Series III Telescopic - Manual # 99905184...
  • Page 6 You must be aware of existing Federal, State and Local codes and regulations governing the safe use and maintenance of this IMT crane. The crane was designed and built to meet the standards of ANSI/ASME B30.5, Mobile & Locomotive Cranes. Contact the American Society of Mechanical Engineers (www.asme.org) for more information on ANSI/ASME B30.5.

  • Page 7: Personal Fall/Tie-Off Protection

    Section - 1 Introduction Personal Fall/Tie-Off Protection When using IMT products for the purpose of personal fall protection, users shall read, understand, and follow the personal fall protection provisions of OSHA 29 CFR 1926.1423, paragraphs (g) Anchorage criteria; (j) Anchoring Note to the load line; (k) Training.
  • Page 8 This page left intentionally blank Series III Telescopic - Manual # 99905184...

  • Page 9: Specifications

    Section - 2 Specifications Specifications Section - 2 Series III Telescopic - Manual # 99905184...

  • Page 10: 10000 25' - Specifications

    Section - 2 Specifications 10000 25’ - Specifications GENERAL SPECIFICATIONS CRANE RATING (crane rating (ft-lb) is the rated load (lb) multiplied by the respective distance (ft) from centerline of rotation with all extensions 72,000 ft-lb (10.0 tm) retracted and lower boom in horizontal position.) HORIZONTAL REACH - FLIP SHEAVE UP (From centerline of 24’-9”...
  • Page 11 Make sure the CA is free and clear from obstructions everywhere except between the frame rails. 2. The Gross Vehicle Weight Rating (GVW) is a minimum guideline. Contact IMT if you have questions regarding your particular installation.

  • Page 12: 10000 25' - Dimensional Drawings

    Section - 2 Specifications 10000 25’ - Dimensional Drawings 4'-7" (1.4 m) 26'-0" (7.9 m) (Fully extended) 2'-5" (0.7 m) 13'-9" (4.2 m) (Fully retracted) 24'-0" 11'-6" (7.3 m) (3.5 m) (Fully extended) (Fully retracted) MOUNTING HOLE PATTERN (FROM BASE OF CRANE) RADIUS 20"...

  • Page 13: 10000 25' - Crane Capacity Load Chart

    Section - 2 Specifications 10000 25’ - Crane Capacity Load Chart 25' 10000 HYDRAULIC CAPACITY CHART 80° 75° 9975 8075 4525 60° 3665 4990 2265 45° 10000 9835 4535 3850 4460 6435 1745 2920 30° 5370 3470 2435 10000 10000 1575 4535 9975...
  • Page 14 This page left intentionally blank Series III Telescopic - Manual # 99905184...

  • Page 15: Crane Reference

    Section - 3 Crane Reference Crane Reference Section - 3 Series III Telescopic - Manual # 99905184...

  • Page 16: 10000 25' - Greasing Instructions

    Cover all teeth with grease and leave no exposed metal surfaces showing. Weekly, remove cover and lubricate with IMT recommended open-gear compound while rotating crane. IMT part number: 89086244 Series III Telescopic - Manual # 99905184...

  • Page 17: 10000 25' - Greasing Locations

    Section - 3 Crane Reference 10000 25’ - Greasing Locations Flip Sheave Zerk Opposite Side of Crane Snatch Block Zerk Remove guard. Grease worm gear teeth with Molub-Alloy 936 or equivalent. Spray or brush on. Turntable NOTE: Worm Gear Grease Zerks Bearing Rotated view Grease...

  • Page 18: 10000 25' - Crane Recommended Spare Parts List

    Section - 3 Crane Reference 10000 25’ - Crane Recommended Spare Parts List BASE & MAST PART NO. DESCRIPTION 73051919 MOTOR-HYD 101-2638-009 72601949 CAP SCR .50-13X 1.25 SH ZINC 72601629 CAP SCR .75-10X 4.00 HH GR8 Z 72060177 CAP SCR .62-11X 3.00 HH GR8 Z BOOM ASSEMBLY 60030336 WEAR PAD-RC 0.19 X 6.00 X 6.00...

  • Page 19: 10000 25' - Installation Introduction

    IMT designed and approved truck body. The body must be designed to sustain the forces imposed by the crane when lifting the full rated load. In addition, an IMT designed body is designed to take full advantage of the standard reservoir placement. This reservoir is installed in the cargo area of the body.

  • Page 20: 10000 25' - Crane Installation Kit (99905067)

    Section - 3 Crane Reference 10000 25’ - Crane Installation Kit (99905067) LEVEL INDICATOR TO BE INSTALLED PARALLEL TO DOOR REINFORCEMENTS. SECTION E-E SCALE 0.13 : 1 SECTION J-J USE CUT WASHERS WHERE NEEDED SCALE 0.26 : 1 TO CLEAR CRANE COMPT. STRUCTURE Series III Telescopic - Manual # 99905184...
  • Page 21 Section - 3 Crane Reference 99905067-1 LEVEL INDICATOR TO BE INSTALLED PARALLEL TO DOOR REINFORCEMENTS SECTION E-E SCALE 0.13 : 1 SECTION J-J SCALE 0.26 : 1 USE CUT WASHERS WHERE NEEDED TO CLEAR CRANE COMPARTMENT STRUCTURE. Series III Telescopic - Manual # 99905184...
  • Page 22 Section - 3 Crane Reference 99905067 PARTS LIST ITEM NO. PART NO. DESCRIPTION 72063066 WASHER 1.00 FLAT HI STR 72042097 LEVEL INDICATOR LEVEL 52720014 RISER-6025 CRANE BASE 11in DOM 2 93713669 INSTL-KIT DS3 -DOM 2 8600S-10000 72602151 CAP SCR 1.00- 8X 2.50 SH PLAIN 72602152 CAP SCR 1.00- 8X 3.50 SH PLAIN 72063286...

  • Page 23: 10000 25' - Chassis Wiring Harness (77441476 / 99905212)

    GRAY CONNECTOR ON RADIO (PIN 9) STOW SENSOR NO (IMT CHASSIS HARNESS) NOTE: This may be 12V or ground. Please make sure to see how horn functions before wiring in IMT horn circuit. Series III Telescopic - Manual # 99905184...

  • Page 24: 10000 25' - Telescopic Crane Orientation

    10000 25’ - Telescopic Crane Orientation When an IMT telescopic crane is not factory-installed on a body, the crane is packed with the boom oriented as it is built on a test stand to facilitate handling. Install the crane on the body with boom pointing backward. Once the crane is bolted down, it can be rotated 180°...

  • Page 25: Siii Telescopic Fully Proportional Radio Remote System

    Section - 3 Crane Reference SIII Telescopic Fully Proportional Radio Remote System IMT telescopic cranes are controlled by radio remote controls. See, Telescopic Fully Proportional Crane Radio Remote System Manual, IMT part number, 99906209 for complete details. RECEIVER REMOTE QTY.

  • Page 26: Siii Telescopic Single Proportional Radio Remote System

    Section - 3 Crane Reference SIII Telescopic Single Proportional Radio Remote System IMT telescopic cranes are controlled by radio remote controls. See the Series III Telescopic Single Proportional Radio Remote System, IMT part number, 99906210, for complete details. 70735094 REMOTE RECEIVER QTY.

  • Page 27: Parts

    Section - 4 Parts Parts Section - 4 Series III Telescopic - Manual # 99905184...

  • Page 28: 10000 25' - Parts Information

    CRANE IDENTIFICATION Every IMT crane has an identification placard (see figure below). This placard is attached to the inner boom, mast, or crane base. When ordering parts, communicating warranty information, or referring to the unit in correspondence, always include the serial number and model numbers.
  • Page 29 Section - 4 Parts CYLINDER IDENTIFICATION To insure proper replacement parts are received, it is necessary to specify the complete number / letter sequence for any part requested. Part numbers may be cross checked by comparing the stamped identification on the cylinder case (See figure below) against the information contained in the service manual.

  • Page 30: 10000 25' - Crane Assembly Test Stand Mount

    Section - 4 Parts 10000 25’ - Crane Assembly Test Stand Mount TORQUE TO 280 FT LB TORQUE TO 280 FT-LB TORQUE TO 280 FT LB SEE NOTE #1 SEE NOTE #1 SEE NOTE #2 PORT A PORT B SEE NOTE #3 PORT A SEE NOTE #2 PORT B...
  • Page 31 Section - 4 Parts TEST STAND MOUNT- 99904972 PARTS LIST ITEM NO. PART NO. DESCRIPTION KIT NO. QTY. 52725172 MAST WLDMNT-SERIES III 60120138 SLIDE-ROTATION STOP 3816 60128849 GEAR GUARD 6025 SII 70029595 THREADED PLUG 1.00-8 (3816) 71056577 GEAR ROTATOR-6025/6625 0.75 BOLTS 76039295 GASKET-GEA19 008-10056-1 73051919...

  • Page 32: 10000 25' - Crane Assembly Truck Mount

    Section - 4 Parts 10000 25’ - Crane Assembly Truck Mount TORQUE TO 280 FT-LB TORQUE TO 280 FT-LB TORQUE TO 280 FT-LB SEE NOTE #1 PORT A BASE & MAST PORT B BOTTOM VIEW SEE NOTE #1 SEE NOTE #1 SEE NOTE #2 SEE NOTE #3 Series III Telescopic - Manual # 99905184...
  • Page 33 Section - 4 Parts TRUCK MOUNT- 99904972 PARTS LIST ITEM NO. PART NO. DESCRIPTION KIT NO. QTY. 52725172 MAST WLDMNT-SERIES III 60120138 SLIDE-ROTATION STOP 3816 60128849 GEAR GUARD 6025 SII 70029595 THREADED PLUG 1.00-8 (3816) 71056577 GEAR ROTATOR-6025/6625 0.75 BOLTS 76039295 GASKET-GEA19 008-10056-1 73051919...

  • Page 34: 10000 25' - Boom Assembly

    Section - 4 Parts 10000 25’ - Boom Assembly 72.00 in 6.50 6.00 in 6.00 in ALIGN WITH EDGE START WITH RED SEGMENT 6.50 72.00 in 6.00 in 6.00 in ALIGN WITH EDGE INSTALL EXTENSION CYLINDERS FIRST, ADD RESTRAINERS NEXT, INSTALL WEAR PADS LAST TORQUE TO 280 FT-LB Series III Telescopic - Manual # 99905184...
  • Page 35 Section - 4 Parts BOOM ASSEMBLY- 99904972 PARTS LIST ITEM NO. PART NO. DESCRIPTION KIT NO. QTY. 51723605 CYL ASM-2.50/1.50 2.75/1.75 150.0S 125.0 52725162 WLDMNT-LOWER BOOM 9500/10000S 52725163 WLDMNT-1st STAGE EXT BOOM 9500/10000S 52723221 WLDMNT-2nd STAGE EXT BOOM 9500/10000S 60030336 WEAR PAD-RC .19 X 6.00 X 6.00 60030337 WEAR PAD-RND 0.19X 2.00X 1.00X 1.00...

  • Page 36: 10000 25' - Fully Proportional Valve Bank Assembly (99906280)

    Section - 4 Parts 10000 25’ - Fully Proportional Valve Bank Assembly (99906280) NOTE ORIENTATION OF GAUGE Series III Telescopic - Manual # 99905184...
  • Page 37 Section - 4 Parts 99906280 PARTS LIST ITEM NO. PART NO. DESCRIPTION QTY. 73734727 VALVE BANK-4-SECT PSL2 W OC INLT 72602052 CAP SCR M 8-1.25X 16 HHZ 72601797 WASHER-LOCK 8MM 72533583 ELBOW-M STR/45/M JIC 8 6 72532358 ADPTR-M STR/M JIC 8 8 72532670 ELBOW-M JIC/45/F JIC 8 8 72532361...

  • Page 38: 10000 25' - Single Proportional Valve Bank Assembly (99906279)

    Section - 4 Parts 10000 25’ - Single Proportional Valve Bank Assembly (99906279) NOTE ORIENTATION OF GAUGE Series III Telescopic - Manual # 99905184...
  • Page 39 Section - 4 Parts 99904972 PARTS LIST ITEM NO. PART NO. DESCRIPTION QTY. 73734727 VALVE BANK-4-SECT PSL2 W OC INLT 72602052 CAP SCR M 8-1.25X 16 HHZ 72601797 WASHER-LOCK 8MM 72533583 ELBOW-M STR/45/M JIC 8 6 72532358 ADPTR-M STR/M JIC 8 8 72532670 ELBOW-M JIC/45/F JIC 8 8 72532361...

  • Page 40: 10000 25' - Winch & Anti-Two Block Assemly

    Section - 4 Parts 10000 25’ - Winch & Anti-Two Block Assemly WINCH PORT A PORT B USE BLUE LOCKTITE A2B SWITCH Series III Telescopic - Manual # 99905184...
  • Page 41 Section - 4 Parts WINCH & ANTI-TWO BLOCK ASSEMBLY - 99904972 PARTS LIST ITEM NO. PART NO. DESCRIPTION KIT NO. QTY. 70570771 WINCH-PLANETARY 6000LB LINE PULL 72034485 CLAMP-PLASTIC 1/4” CABLE 77041863 SWITCH-LIMIT DT04-4P CONN 71413185 SPRING-.105WIRE 0.75OD 2.875 LG 72060640 SCR-MACH 10-24X 1.50 RDH 72062093 NUT # 8-32 HEX ZINC...

  • Page 42: 10000 25' - Crane & Winch Assembly

    Section - 4 Parts 10000 25’ - Crane & Winch Assembly TORQUE TO 84 LB-FT 118 86 86 84 USE BLUE LOCKTITE SEE NOTE #2 SEE NOTE #2 SEE NOTE #2 SEE NOTE #2 Series III Telescopic - Manual # 99905184...
  • Page 43 Section - 4 Parts CRANE & WINCH ASSEMBLY - 99904972 PARTS LIST ITEM NO. PART NO. DESCRIPTION KIT NO. QTY. 91723579 KIT-HRDW WINCH MNT S3 CRANES 1REF 51719413 KIT-HRDW TELE CRANE RADIO CONTROLS 1REF 91725205 KIT-HRDW SERIES III 1REF 91726825 KIT-HYD BG4-BG6 SERIES III FP 1REF 51722956...

  • Page 44: 10000 25' - Flip Sheave & Snatch Block Assembly

    Section - 4 Parts 10000 25’ - Flip Sheave & Snatch Block Assembly USE BLUE THREAD LOCKTITE FLIP SHEAVE & SNATCH BLOCK ASSEMBLY 77 27 DETAIL A Series III Telescopic - Manual # 99905184...
  • Page 45 Section - 4 Parts FLIP SHEAVE & SNATCH BLOCK ASSEMBLY - 99904972 PARTS LIST ITEM NO. PART NO. DESCRIPTION KIT NO. QTY. 51723610 CORD REEL ASM- 30FT W/PACKARD W/DEUTSCH 52723030 PIN-TYPE M 1.50X 3.38 52725155 WLDMT- A2B BRKT 52725153 WLDMT-FLIP SHEAVE 7500/8600 52725066 WLDMT- SNATCH BLOCK 9500/10000 70034490...

  • Page 46: 10000 25' - Gear Rotator, Primary

    Section - 4 Parts 10000 25’ - Gear Rotator, Primary . See NOTES for corresponding numbers inside the triangles. Series III Telescopic - Manual # 99905184...
  • Page 47 Section - 4 Parts GEAR ROTATOR, PRIMARY - 71056577 PARTS LIST ITEM NO. PART NO. DESCRIPTION QTY. 71056607 GEAR BEARING-TURNTABLE FOR 71056577 70395074 O-RING-PARKER #2-234 70395076 SEAL-NATL 70145786 RING-SNAP SPRLX RRN-315 70055271 BRG-CUP TIMKEN 26830 70055281 BRG-CUP TIMKEN 26830 70145501 RETAINER-BEARING 3816 70056550 WORM 170-10024-1...

  • Page 48: 10000 25' - Lower Cylinder (51722956)

    Section - 4 Parts 10000 25’ - Lower Cylinder (51722956) POLYGON BEARING 70055368 (2 PCS EACH END) STAMP PART NUMBER AND REVISION. RETRACT PORT EXTEND PORT 40° TEST PORT 40° SPACER COUNTERBORED BETWEEN FOR BEARINGS BEARINGS SECTION A-A SECTION A-A PISTON SEALS ROD SEALS ITEM NO.
  • Page 49 Section - 4 Parts 51722956 PARTS LIST ITEM NO. PART NO. DESCRIPTION QTY. CASE 52723921 ROD ASSEMBLY 52723922 PISTON ASSEMBLY 71414687 ROD BEARING ASSEMBLY 71414688 TRANSFER TUBE 71414693 TRANSFER TUBE 71414694 VALVE BLOCK ASSEMBLY 73540444 CBAL VALVE 73540490 PRESSURE TRANSDUCER 77041866 94399133 SEAL KIT...

  • Page 50: 10000 25' - Extension Cylinder (51723605)

    Section - 4 Parts 10000 25’ - Extension Cylinder (51723605) SECTION A-A SCALE 1/3 VIEW B-B SCALE 1/3 Series III Telescopic - Manual # 99905184...
  • Page 51 Section - 4 Parts 51723605 PARTS LIST ITEM NO. PART NO. DESCRIPTION QTY. CYL-2.75/1.75 75.00S 120.25CC C 51723930 CYL-2.5/1.5 75.00S 123.93CC C 51723932 71414721 TUBE LINE 73540565 VALVE-CBAL 15 GPM 4.5:1 T11-A @4000 PSI SEAL KIT-51723927-51723930 94399162 SEAL KIT-51723931-51723932 94399160 REV.
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  • Page 53: 10000 25' - Winch Oil Specifications

    Section - 4 Parts 10000 25’ - Winch Oil Specifications The use of proper gear oil and regular preventive maintenance will help extend gear train life and reliable winch brake performance. OIL CHANGE FREQUENCY Gear oil should be changed after the first 100 hours or 90 days of machine operation, and then every 1000 hours or 12 months, whichever occurs first.

  • Page 54: 10000 25' - Winch Parts - 6000 Lb Line Pull (70570771)

    Section - 4 Parts 10000 25’ - Winch Parts - 6000 LB Line Pull (70570771) NOTE: Items shown are common service items, for part numbers not assigned contact: IOWA MOLD TOOLING CO., INC. TECHNICAL SUPPORT TEAM TELEPHONE: 800-554-4421 Series III Telescopic - Manual # 99905184...
  • Page 55 1REF 71411146 SPRING 73511057 HYD MOTOR PLUG (PART OF #74 SEAL KIT) NAMEPLATE FOR IMT (NOT SHOWN) DRIVE SCREW (NOT SHOWN) LOCKWASHER (7/16 Z) CAPSCREW (7/16 NC X 1 G8 Z) 71411150 CABLE WEDGE (NOT SHOWN) CAPSCREW (5/16 NC X 3 G8 Z)

  • Page 56: 10000 25' - Valve Bank, Fully Proportional (73734727)

    Section - 4 Parts 10000 25’ - Valve Bank, Fully Proportional (73734727) MOUNTING HOLES M8 x 10 DEEP USE 3 ONLY OF 4 HOLES TO MOUNT VALVE CIRCUITRY FOR CODING -DT 12 4 - PIN -DT 24 COIL A COIL B 4 - PIN IP 67 (IEC 60529) PORTS:...
  • Page 57 Section - 4 Parts 73734727 PARTS LIST ITEM NO. PART NO. DESCRIPTION QTY. 73540534 SECT-PSL2 S3FP INLET OPEN CENTER COMP 73540538 RELIEF VALVE-PSL2 FOR 73734727 @ 3200PSI 73540535 SECT-PSL2 S3FP WINCH/EXT/MAIN 12VDC 73540536 SECT-PSL2 S3FP ROTATION 12VDC 73540537 SECT-PSL2 S3FP END PLATE 77040598 COIL-PSL 12VDC DEUTSCH 73540616...

  • Page 58: 10000 25' - Valve Bank, Single Proportional (73734472)

    Section - 4 Parts 10000 25’ - Valve Bank, Single Proportional (73734472) WINCH BRAKE RELEASE VALVE 3200 WINCH ROTATION MAIN EXTENSION Series III Telescopic - Manual # 99905184...
  • Page 59 Section - 4 Parts 73734472 PARTS LIST ITEM NO. PART NO. DESCRIPTION 73540617 SECT-BV18 INLET ASM S3SP W RELIEF @ 3200 73540394 SECT-BV18 INLET BODY S3SP 73540252 VALVE-CART-P FLOW CTRL 12 VDC W MNL OVRD 73540253 COIL-FOR 73540252 12VDC DEUTSCH 73540397 VALVE-BRAKE RELEASE NO 12VDC DEUTSCH 73540256...

  • Page 60: 10000 25' - Connection Block Seal Kit For 73734727 (94399213)

    Section - 4 Parts 10000 25’ - Connection Block Seal Kit For 73734727 (94399213) 108A Series III Telescopic - Manual # 99905184...
  • Page 61 Section - 4 Parts 94399213 PARTS LIST ITEM NO. DESCRIPTION QTY. 100. O-RING-2.90X1.78 Z24 101. O-RING-10.82X1.78 P5001 102. O-RING-12.42X1.78 P5001 104. O-RING-17.17 X 1.78 P 5001 108. COPPER RING-SHAPE A DIN 7603 10X14X1.5-CU 108A. FITTING SEAL 109. SEAL RING-8.3X11X1.15 PTFE 7625 109/1 110.

  • Page 62: 10000 25' - Seal Kit For 73734727 (94399214)

    Section - 4 Parts 10000 25’ - Seal Kit for 73734727 (94399214) 6 Nm 6 Nm 6 Nm 6 Nm Series III Telescopic - Manual # 99905184...
  • Page 63 Section - 4 Parts 94399214 PARTS LIST ITEM NO. DESCRIPTION QTY. 100. O-RING- 1 .78 x 1.02 mm 101. O-RING - 6.75 x 1.75 mm P5001 102. O-RING - 25.07 x 2.62 mm Z24 103. USIT-RING - ST 37 STANDARD 104.

  • Page 64: 10000 25' - Plumbing Diagram, Fully Proportional (99905028)

    Section - 4 Parts 10000 25’ - Plumbing Diagram, Fully Proportional (99905028) CASE DRAIN WINCH RETURN CASE (SEE INSTL KIT) DRAIN VALVE BANK 7 (PORT A) (UP) 7 (PORT B) (DN) 11 (PORT R) 11 (PORT E) PRESSURE (SEE INSTL KIT) 5 (PORT R) DN LOWER CYL 3 (PORT E) UP...
  • Page 65 Section - 4 Parts 99905018-1 PLUMBING DIAGRAM, FULLY PROPORTIONAL (CONTINUED) PLANETARY WINCH PORT IDENTIFICATIONS PORT A #18 GREASE HOSE PORT B WINCH (BOTTOM VEIW) 60350105 SLEEVE PRESSURE & RETURN HOSES WINCH (DOWN) EXT CYL (RETRACT) MAIN CYL (RETRACT) ROTATION CW CASE DRAIN PRESSURE RETURN (TANK)
  • Page 66 Section - 4 Parts 99905028 PARTS LIS ITEM NO. PART NO. DESCRIPTION KIT NO. QTY. 91723601 KIT-HYD A40-60 SERIES IIIZ 73734727 VALVE BANK-4SEC 4R 10GPM TELE PROP 12V G 1REF 72532355 ADPTR-M STR/M JIC 6 6 72532356 ADPTR-M STR/M JIC 8 6 72532357 ADPTR-M STR/M JIC 6 8 72532358...
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  • Page 68: 10000 25' - Plumbing Diagram, Single Proportional (99906029)

    Section - 4 Parts 10000 25’ - Plumbing Diagram, Single Proportional (99906029) RETURN (SEE INSTL KIT) PRESSURE WINCH WINCH WINCH BRAKE TUBE VALVE BANK ASSEMBLY (EXISTING) (SEE NOTE #5) 4 (PORT B) (DN) 4 (PORT A) (UP) 6 (PORT R) 6 (PORT E) 3 (PORT R) DN LOWER CYL...
  • Page 69 Section - 4 Parts 99906029-1 PLUMBING DIAGRAM, SINGLE PROPORTIONAL (CONTINUED) WINCH GREASE HOSE PORT A WINCH (DOWN) PORT B MAIN CYL (RETRACT) PRESSURE ROTATION CW WINCH (BOTTOM VIEW) PORT B PORT A PORT A BRAKE PORT B MAIN CYL (EXTEND) HYD MOTOR ROTATION PORT IDENTIFICATION...
  • Page 70 Section - 4 Parts 99906029 PARTS LIST ITEM NO. PART NO. DESCRIPTION KIT NO. QTY. 91726824 KIT-HYD BG4-BG6 SERIES III SP ADPTR-M STR/M JIC 6 6 72532355 ADPTR-M STR/M JIC 6 8 72532357 ADPTR-M STR/M JIC 10 8 72532359 ELBOW-M JIC/45/F JIC 8 8 72532670 ELBOW-M STR/90/M JIC XLG 6 6 72532700...

  • Page 71: Electrical & Lighting

    Section - 5 Electrical & Lighting Electrical & Lighting Section - 5 Series III Telescopic - Manual # 99905184...

  • Page 72: 10000 25' - Boom Tip Led Light Kit (99905289)

    Section - 5 Electrical & Lighting 10000 25’ - Boom Tip LED Light Kit (99905289) Series III Telescopic - Manual # 99905184...
  • Page 73 Section - 5 Electrical & Lighting 99905289 PARTS LIST ITEM NO. PART NO. DESCRIPTION KIT NO. QTY. 51724116 ELECT KIT-S3 BOOM DUAL LED FLOOD LIGHTS 77040581 FLOODLIGHT-LED 12-36VDC 72063002 WASHER-FLAT .31 W ANSI B27.2 Z 77045888 TERM-PKRD WEATHERPACK 14-16GA FEMALE 77044927 CABLE SEAL-PKRD WP/MP 14 GA GREY 77044574...

  • Page 74: 10000 25' - Radio Remote Harness (77441481)

    Section - 5 Electrical & Lighting 10000 25’ - Radio Remote Harness (77441481) PRESSURE TRANSDUCER WINCH UP / DOWN SPARE POWER ANTI-TWO / BOOM FLOOD LIGHT BOOM EXT / RE T BOOM UP / DOWN ROTATE CW / CCW WINCH OUT LIMIT SWITCH WINCH OUT LIMIT SWITCH...

  • Page 75: 10000 25' - Radio Remote Harness (77441481-1)

    Section - 5 Electrical & Lighting 10000 25’ - Radio Remote Harness (77441481-1) Series III Telescopic - Manual # 99905184...

  • Page 76: 10000 25' - Radio Remote Harness (77441537)

    Section - 5 Electrical & Lighting 10000 25’ - Radio Remote Harness (77441537) Series III Telescopic - Manual # 99905184...

  • Page 77: 10000 25' - Radio Remote Harness (77441537-1)

    Section - 5 Electrical & Lighting 10000 25’ - Radio Remote Harness (77441537-1) POWER (RADIO) PROPO RTIONA L OUTPU T PROPO RTIONA L OUTPU T ENGINE SPEED WINCH BRAKE RADIO RECEIVER ENGINE S TART INTER FACE (GR AY) BLACK ENGINE S TO P GROUND CJ-400 BROWN...
  • Page 78 This page left intentionally blank Series III Telescopic - Manual # 99905184...

  • Page 79: General Information

    General Information Section - 6...

  • Page 80: 10000 25' - Decal Placement

    10000 25’ - Decal Placement (Either Side) 4 Center above hook weldment. Bottom point of diamond above end of cylinder pin. S/N Placard Mount streetside.
  • Page 81 DECAL-DANGER ELEC HZD LG TELE 70396613 DECAL-CRANE SAFETY & OPER 70394189 DECAL-HYDRAULIC OIL RESERVOIR 71039134 DECAL-CAUTION OIL LEVEL 70392982 DECAL-SERVICE & REPAIR 70399195 DECAL-DIAMOND IMT 4.00X8.00 (REFL) 70399140 DECAL-DIAMOND IMT 6.75X13.50 REFL 70399050 DECAL-ID 10000 2REF 70399071 DECAL-LOAD BLOCK RATING 5.25 TONS 2REF 70399108 DECAL-CP 10000-25 FT REV.

  • Page 82: 10000 25' - Thread Torque Charts

    10000 25’ - Thread Torque Charts FINE THREAD BOLTS (ENGLISH) COARSE THREAD BOLTS (ENGLISH) SIZE BOLT GRADE 5 GRADE 8 SIZE BOLT GRADE 5 GRADE 8 DIA. DIA. SAE J429 SAE J429 SAE J429 SAE J429 GRADE 5 GRADE 5 GRADE 8 GRADE 8 (DIA-TPI) (INCHES) PLAIN...
  • Page 83 10000 25’ - Thread Torque Chart - Metric FINE THREAD TORQUE CHART (METRIC) COARSE THREAD TORQUE CHART (METRIC) TIGHTENING TORQUE TIGHTENING TORQUE SIZE BOLT SIZE BOLT DIA (DIA- DIA. (DIA- (INCHES) TPI) (INCHES) TPI) SAE J429 SAE J429 SAE J429 SAE J429 GRADE 5 GRADE 8...
  • Page 84 10000 25’ - Turntable Bearing Thread Tightening Sequence WARNING Number 1 can be assigned to any cap screw if the sequence remains the same in reference to number 1. TIGHTENING PROCEDURE NOTES: 1. Refer to the torque data chart to determine the proper torque value to apply to the size of cap screw used. Refer to the Turntable Bearing Thread Tightening diagram for proper tightening-torquing sequence of the turntable bearing to the crane base and crane mast.
  • Page 85 Revisions DATE LOCATION DESCRIPTION Replace 4 of washer #72063003 with 4 of washer #72063186 in hydraulic filter & indicator 9-7-18 99904925 assembly 2-27-2019 70570771 CN 742 4-22-2019 99905067 CN963 CHANGED 9371668 TO 93713669...
  • Page 86 Fax: 641.923.2424 www.imt.com IMT reserves the right to make changes in engineering, design, specifications, add improvements or discontinue manufacturing at any time without notice or obligation. IMT and IMT LOGO are registered trademarks of Iowa Mold Tooling Co., Inc., Garner, IA, USA.

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