Contents Revisions DATE LOCATION DESCRIPTION 20040325 New Manual New release of 5020 manual. 20040517 51718547 New lower cylinder, revised cylinder part number is boom assembly drawings.
MAINTENANCE AND REPAIR. (IMT part number 99903514.) We recommend that this volume be kept in a safe place in the office. This manual is provided to assist you with ordering parts for your IMT crane. It also contains additional instructions regarding your particular installation.
H A P T E R Specifications In This Chapter General Specifications ..........7 Performance Characteristics ........8 System Specifications ..........9 Geometric Configuration, 5020 ......... 11 Capacity Chart, 5020..........12 General Specifications GENERAL SPECIFICATIONS CRANE RATING * 50,000 ft-lb (6.92 ton-meters) REACH (from centerline of rotation) 20'-0"...
5020 Parts & Specifications Manual Part # 99901218 * Crane rating (ft-lb) is the rated load (lb) multiplied by the respective distance (ft) from centerline of rotation with all extensions retracted and lower boom in horizontal position. Performance Characteristics SPECIFICATION ROTATION 400°...
Chapter 2 Specifications System Specifications POWER SOURCE PTO DRIVEN - Integral mounted hydraulic pump and PTO application. Other standard power sources may be used. Minimum power required is 23.5 horsepower based on 10 GPM (37.9 liters/min) at 3,000 PSI (207 bar). CYLINDER HOLDING VALVES The base ends (extend sides) of the lower boom and extension cylinders are equipped with integral-mounted counterbalance valves to prevent sudden cylinder collapse in case of hose or...
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5020 Parts & Specifications Manual Part # 99901218 WINCH The winch is powered using a hydraulic motor driving a 38:1 worm gear. The line speed of 25.0 ft/minute (7.62 m/min), under no load on the first wrap, is achieved at an optimum oil flow of 10 GPM (37.9 liters/min) and one-part line.
Chapter 2 Specifications Geometric Configuration, 5020 3'-11" (1.19 m) 21'-11" 3'-7" (6.68 m) (1.09 m) 20'-0" (6.10 m) 18'-0" 3'-3" (5.49 m) (1.0 m) 2'-5" (0.74 m) 13'-1" (3.99 m) 20'-1" (6.12 m) 18'-1" (5.51 m) 16'-1" (4.90 m) 18.61"...
H A P T E R Crane Reference In This Chapter Assemblies and Grease Zerk Locations....14 Recommended Spare Parts List ....... 15 Crane Installation ............17 Hydraulic Installation ..........19 Crane Control ............19...
5020 Parts & Specifications Manual Part # 99901218 Assemblies and Grease Zerk Locations EXTENSION BOOM (MANUAL) EXTENSION BOOM WINCH 5 (OTHER W/INTERNAL HYDRAULIC SIDE) EXTENSION CYLINDER LOWER BOOM 6 (OTHER SIDE) MAST LOWER BASE BOOM LOWER SNATCH CYLINDER BLOCK NOTE: Assemblies and part number locations are identified by name; grease zerks are identified by number.
Parts not listed are considered as not being Critical or Normal Wear items during the first year of operations and you need to contact the distributor or manufacturer for availability. ASSEMBLY DESCRIPTION IMT PART # NAME QUANTITY...
Install the 5020 crane only on an IMT designed and approved truck body. The body must be designed to sustain the forces imposed by the crane when lifting the full rated load. In addition, an IMT designed body is designed to take full advantage of the standard reservoir placement.
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5020 Parts & Specifications Manual Part # 99901218 CAUTION THE 3" BOLTS SUPPLIED ARE FOR USE ON BODIES WITH A CRANE BOX TOP PLATE THICKNESS OF 7/8" TO 1" ONLY. DETERMINE THE CRANE BOX TOP PLATE THICKNESS PRIOR TO MOUNTING. IF DIFFERENT LENGTH BOLTS ARE REQUIRED, THEY MUST BE 1-8, GRADE 8, ZINC COATED, OF THE PROPER LENGTH.
IMT's telescopic cranes are controlled by radio or tethered remote controls. This telescopic crane includes a tethered remote control with a radio remote control option. For complete details on operating your telescopic crane, refer to the IMT Telescopic Crane Operation & Safety Manual (part number 99903514).
H A P T E R Parts In This Chapter Parts Information ............22 Base and Mast Assemblies ........24 Boom Assemblies & Cylinders ........34 Hydraulics..............46 Controls ..............55 Auxiliary Outrigger Assemblies and Valvebanks..86 Installation Kits ............97 Miscellaneous............
DAMAGE TO THE EQUIPMENT, PERSONAL INJURY, OR DEATH. CRANE IDENTIFICATION Every IMT crane has an identification placard (see figure) attached to the mast. When ordering parts, communicating warranty information, or referring to the unit in correspondence, always include the serial number and model numbers. All inquiries should be addressed to: Iowa Mold Tooling Co., Inc.
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Chapter 4 Parts CYLINDER IDENTIFICATION To insure proper replacement parts are received, it is necessary to specify the complete number/letter sequence for any part requested. Part numbers may be cross checked by comparing the stamped identification on the cylinder case (See figure below) against the information contained in the service manual.
5020 Parts & Specifications Manual Part # 99901218 31717146 Drawings 37,38 36,37 SEE NOTE 3 DETAIL C SCALE 3:1 26 (REF) MOUNTING HARDWARE IS PART OF SEE NOTE 1 31 (2) SWITCH (#34) 42 (ON COLLAR (REF) MOUNT SINGLE OF CLEVIS)
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Chapter 4 Parts Winch / Cable / Hook Kit (31717146) (on page 29) ROUTE CABLE THROUGH GUIDES ON CRANE BOOMS MAST (REF) LOWER BOOM (REF) EXTENSION BOOM (REF) PORT "A" EXTENSION BOOM (REF) PORT "B"...
Chapter 4 Parts 70570501 Drawing 12 REF 12 REF 2 REF HYD END W/O MOTOR IF SPECIFIED 1 #17 (REF) OIL BRAKE DETAIL BRAKE TORQUE SETTING - 8 FT-LB AT WORM INPUT 2. DO NOT PAINT WINCH SPECIFICATIONS GEAR RATIO 31:1 OUTPUT TORQUE 19,800 IN-LB...
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5020 Parts & Specifications Manual Part # 99901218 INSTALL EXTENSION NOTE BOOM ASSEMBLY WITH VALVE BLOCK FITTINGS POINTING DOWN (REF) SEE NOTE 3 NOTE NOTE 4 NOTE 4 18,19 NOTES: MOUNT BOTTOM TWO WEAR PADS BEFORE INSERTING THE MANUAL EXTENSION ASSEMBLY.
5020 Parts & Specifications Manual Part # 99901218 3C210010 Drawing 25(2) 26(4) 27(2) CYLINDER DATA EXTENDED 16.05 IN² 1.56 GAL DRY WEIGHT 122# RETRACTED 12.07 IN² 1.18 GAL BEARING SPAN 11.4% CASE 4.50 X 5.12 X 30.11 TEST PSI 3500 ø2.25 X 32.68L (1.44 S)
5020 Parts & Specifications Manual Part # 99901218 91715636 & 91715571 Drawings 91715636 - 22 91715571 - 6 PORT B PORT A CW CCW WINCH PORT B (UP) ROTATION PORT A (DN) RETURN PRESSURE 91715636 - 23 91715571 - 17...
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EXT. CYL. MAST LOWER BOM WINCH HOSES (2) LOWER CYL. GEAR ROTATOR PORT B SET VALVE BANK SYSTEM PORT A 3000 PSI FOR 5020 PORT B PORT A HYDRAULIC MOTOR PORT IDENTIFICATIONS (WINCH) HYDRAULIC MOTOR PORT IDENTIFICATIONS (ROTATION) VALVEBANK PART OF MAST...
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5020 Parts & Specifications Manual Part # 99901218 Hydraulic Kit, Tethered Remote (91715636) (see "Hydraulic Kit, Tethered Remote (91715636) & Radio Remote (91715571)" on page 47) WINCH UP DOWN IN OUT P15 P5 SINGLE C-BAL VALVE PRESSURE OVERLOAD SENSE VALVE...
5020 Parts & Specifications Manual Part # 99901218 73733395 Drawing PERCENT OF SIGNAL INDICATOR COLOR-CHANGING LED: Red = Off, zero % trigger Green = Full on, 100% trigger 18,19 TYP 3 Shortened coil or other will show (Use Loctite 242) as red with 100% trigger.
5020 Parts & Specifications Manual Part # 99901218 73733380 Drawing 13,14,20 DOWN IN DOWN CCW 23 (TORQUE TO 55 FT-LB LUBRICATED) WINCH EXTEN. LOWER ROTATION 23 REF OUT UP (NOT SHOWN IN ALL VIEWS) 22(7) 9,11,12 WINCH EXTENSION LOWER ROTATION...
5020 Parts & Specifications Manual Part # 99901218 99900855 Drawing REMOTE CIRCULAR 2,3,4 CONTROL THESE ITEMS ARE LOCATED TOGETHER (VALVE BANK) 24 PIN HANDLE P4 J4 999-10011 ORANGE/RED VALVE DRIVER "FULL" YELLOW/RED VOLT LT.BLU/RED PWM% "MIN" ON H BLACK SPLICE D...
5020 Parts & Specifications Manual Part # 99901218 51713182 Drawings ORN/RED ENGINE ENGINE POWER START STOP CRANE YEL/RED BLU/RED EXT. WINCH ROTATION DOWN LOWER DOWN ENG SPD OPTION FAST IDLE 4,10 8,20 Handle Assembly, Tethered Remote Kit (51713182) (see "Handle Assembly, Tethered Remote (51713182)"...
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Chapter 4 Parts Handle Assembly, Tethered Remote Kit (51713182) (see "Handle Assembly, Tethered Remote (51713182)" on page 65) WIRE FUNCTIONS SOLID/STRIPE FUNCTION YEL/BLK ROT CW ORN/BLK EXT OUT BLU/BLK WINCH DN RED/BLK WINCH UP ORN/RED EXT IN BRN/RED ENG START BLU/RED BLK/RED ENG SPEED...
5020 Parts & Specifications Manual Part # 99901218 Control Kit, Radio Remote (90715572) 70733354 RADIO RMT (INCL:5&6) 72061778 CAP SCR METRIC 6-1.00 X 12 HHZ 72601762 WASHER 6MM LOCK 51716912 HANDLE ASM-RAD RMT BACKUP 73733392 RADIO RMT-RCVR (PART OF 1)
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Chapter 4 Parts Control Kit - Radio Remote (90715572) (see "Control Kit, Radio Remote (90715572)" on page ENGINE START - ALL SWITCHES ARE MOMENTARY UNLATCHED TYPE STOP - LABEL HANDSET AS SHOWN JUMPER CONNECTIONS INSIDE RECEIVER J1: PULSE/DITHER FREQUENCY - NO JUMPER J2: CONTROL RANGE OF OUTPUT CURRENT (ONLY CURRENT-CONTROL) - PIN 2/3 CONNECTED: 0 - 2A...
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5020 Parts & Specifications Manual Part # 99901218 EXT IN ENGINE START RADIO GND SPEED RELAY NOT USED ROT CCW RADIO POWER KILL RELAY LOW DN NOT USED LOWER UP NOT USED NOT USED PROP VALVE - NOT USED COMPRESSOR...
Chapter 4 Parts Handle Assembly, Radio Remote (70733354) 73733392 RADIO REMOTE RECEIVER 73733393 TRANSMITTER 70146100 BATTERY-VERSA PACK 70146279 BATTERY CHARGER 70146103 MAGNET NOTE: ITEM #5, 70146279, CAN BE PURCHASED AS PART OF KIT 90042094. REV. 20031021 70733354 Drawings...
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5020 Parts & Specifications Manual Part # 99901218 Radio Remote Kit (70733354) Parts List (see "Handle Assembly, Radio Remote (70733354)" on page 81) ALL SWITCHES ARE MOMENTARY, UNLATCHED TYPE. CONN # IMT-ASSIGNED FUNCTION ROT CW EXT OUT START WINCH DOWN...
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5020 Parts & Specifications Manual Part # 99901218 NOTE: UNPLUG RADIO REMOTE RECEIVER BEFORE PLUGGING IN BACKUP HANDSET. POWER COMP. CRANE WINCH LOWER VIEW FROM TOP SIDE OF LID WHITE BLUE CRANE COMP ORANGE/RED YELLOW ORANGE PINK/BLK WINCH LT BLU/BLK...
Chapter 4 Parts Cable Assembly, Radio Remote Backup (73733374) REV. B 20040206 COLOR FUNCTION-TELESCOPIC LABELING FUNCTION-ARTICULATING Black Radio Ground Radio Gnd Jumper to Pin B1 (GND) Lt Blue/Black Winch Down Win Dn Inner Boom Down Orange Lower Down Low Dn Outer Boom Down Extension In Ext In...
Auxiliary Outrigger Assemblies and Valvebanks The IMT telescopic cranes have a variety of outrigger options, depending on the body on which the crane is installed and the crane lifting application. Refer to the IMT Outrigger Manual for complete details on the applicable outriggers.
Chapter 4 Parts Outrigger, Power Out/Power Down, 7x5 (31712739) 3B205010 CYLINDER 51396184 HOSE-FF 1/2X159 OAL (8-8) 1REF 51395164 HOSE-FJ 1/4X135 OAL (4-4) 2REF 51396280 HOSE-FJ 1/4X96 OAL (4-4) 2REF 51714812 VALVEBANK ASM 60118680 TUBE-OUTRIGGER HOUSING POWER OUT 1REF 3B142860 CYLINDER, POWER OUT 52712735 ARM, ADJUSTABLE 52712736...
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5020 Parts & Specifications Manual Part # 99901218 REV. D 20031114 INSTALLATION: OUTRIGGER HOUSING TUBE MUST BE TIED INTO THE STRUCTURAL SUPPORT OF THE CRANE. 15,21 VB MOUNTING VB REF. REF 7x5 HOUSING 47,48 47,48 RETURN TO RESERVOIR RETURN FR. CRANE PRESS.
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5020 Parts & Specifications Manual Part # 99901218 REV. E 20031117 INSTALLATION NOTE: TIE OUTRIGGER HOUSING TUBE INTO STRUCTURAL SUPPORT OF CRANE. #18, 25, AND 1 OF #21 ARE INSTALLED BEHIND BACK WALLL OF CRANE BOX TO SUPPORT HOSE ASSEMBLY #2 AS IT PASSES BEHIND CRANE BOX AND UNDER BELLY PAN OF FLOOR TO SUPPORT HOSE ASSEMBLY #3 AS IT PASSES UNDER BELLY PAN.
Chapter 4 Parts Cylinder, Power Down (3B205010) 4B205010 CASE ASY 4G048870 ROD ASY 72053763 ELL #8MSTR #8MJIC 90° 73054681 CHECK VALVE 5P288970 PORT TUBE 6HD35025 HEAD 6ID35125 PISTON 7Q072338 O-RING 1REF 7Q10P338 BACKUP RING 1REF 7T2NX427 WEAR RING 2REF 7R546025 U-CUP SEAL 1REF 7R14P025...
5020 Parts & Specifications Manual Part # 99901218 Cylinder, Power Out (3B142860) 4B142860 CASE ASM 4G142860 ROD ASM 6C125007 STOP TUBE 6H012007 HEAD 6I012050 PISTON 9B050608 SEAL KIT 7Q072021 O-RING 7Q072214 O-RING 7Q10P214 BACKUP RING 7R100750 U-CUP SEAL 7R13P007 ROD WIPER...
Chapter 4 Parts Valve Bank, 2-Section (51714813) 51705983 VALVEBANK 72053764 ELBOW #10MSTR #8MJIC 90° 72532358 ADAPTER #8MSTR #8MJIC 72532359 ADAPTER #10MSTR #8MJIC 72533589 ADAPTER #10MSTR #4MJIC REV. A 20040204 S.S. POWER DOWN C.S. POWER DOWN DO NOT BEND HANDLES!!!! 5 (4) 3 (PRESSURE FROM PUMP) 4 (RETURN TO TANK)
5020 Parts & Specifications Manual Part # 99901218 Valve Bank, 3-Section (51714812) 51705984 VALVEBANK 72053764 ELBOW #10MSTR #8MJIC 90° 72532358 ADAPTER #8MSTR #8MJIC 72532359 ADAPTER #10MSTR #8MJIC 72533589 ADAPTER #10MSTR #4MJIC REV. A 20040204 POWER OUT CYLINDER S.S POWER DOWN CYL DO NOT BEND HANDLES!! C.S.
5020 Parts & Specifications Manual Part # 99901218 Chassis Wiring Harness (99903340) TO RECOMMENDED OEM 12V SPEED CONTROL ENGINE SPEED ORANGE TO BATTERY GROUND GROUND TO RECOMMENDED TO RECOMMENDED ENGINE KILL BLACK COMPRESSOR COMPRESSOR ENGAGE OPTION TO RECOMMENDED OEM ENGINE KILL...
H A P T E R General Reference In This Chapter Inspection Checklist ..........106 .................. 107 Deficiency / Recommendation / Corrective Action Report .................. 110 Wire Rope Inspection ..........112 Hook Inspection............113 Holding Valve Inspection........... 114 Anti-Two-Block Device Inspection......114 Thread Torques............
5020 Parts & Specifications Manual Part # 99901218 Inspection Checklist NOTICE: The user of this form is responsible for determining that these inspections satisfy all applicable regulatory requirements. OWNER/COMPANY: TYPE OF INSPECTION (circle one): CONTACT PERSON: DAILY MONTHLY QUARTERLY ANNUAL CRANE MAKE &...
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Chapter 5 General Reference INSPECTION CHECKLIST STATUS KEY: S = Satisfactory R = Recommendation (should be considered for corrective action) X = Deficient (must be corrected prior to operation) NA = Not Applicable FREQUENCY ITEM INSPECTION DESCRIPTION STATUS (S,R,X,NA) Labels All load charts, safety &...
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5020 Parts & Specifications Manual Part # 99901218 FREQUENCY ITEM INSPECTION DESCRIPTION STATUS (S,R,X,NA) Hyd Lines Hoses & tubes for leakage, abrasion damage, blistering, cracking, deterioration, fitting leakage, and secured properly. Hook Load hook for abnormal throat distance, twist, wear, and cracks.
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Chapter 5 General Reference FREQUENCY ITEM INSPECTION DESCRIPTION STATUS (S,R,X,NA) • Load holding valve(s) • Outrigger or auxiliary control valve(s) • Other • Other Cylinders Hydraulic cylinders for drifting, rod seal leakage and leakage at welds. Rods for nicks, scores and dents. Case for damage. Case and rod ends for damage and abnormal wear.
5020 Parts & Specifications Manual Part # 99901218 Deficiency / Recommendation / Corrective Action Report DATE: OWNER: UNIT I.D. NUMBER: GUIDELINES A. A deficiency (X) may constitute a hazard. Deficiency must be corrected and/or faulty parts replaced before resuming operation.
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Chapter 5 General Reference X,R,CA ITEM # EXPLANATION DATE CORRECTED...
5020 Parts & Specifications Manual Part # 99901218 Wire Rope Inspection Wire rope with any of the deficiencies shown below shall be removed and replaced immediately. a Corrosion can be cause for replacement. Any development of corrosion must be noted and monitored closely.
Chapter 5 General Reference Hook Inspection Hooks having any of the listed deficiencies shall be removed from service unless a qualified person approves their continued use and initiates corrective action. Hooks approved for continued use shall be subjected to periodic inspection. a DISTORTION Bending / Twisting A bend or twist exceeding 10°...
5020 Parts & Specifications Manual Part # 99901218 If any indication of distortion, wear, cracks, nicks or gouges are present, unless a qualified person authorizes their use. (Or as recommended by the manufacturer). Holding Valve Inspection The cylinders are equipped with holding valves that prevent sudden movement of the cylinder rods in the event of a hydraulic hose or other hydraulic component failure.
Chapter 5 General Reference Start vehicle, engage PTO and slowly winch loadline up until anti-two block weight comes in contact with the hook end of the loadline cable. At the moment the weight is fully supported, a marked difference in winch operation should be noted. At this point, the winch up function should become very sluggish or non-functioning and have very little pull capability.
5020 Parts & Specifications Manual Part # 99901218 Turntable Bearing Thread Tightening Sequence Refer to the turntable bearing thread tightening diagram below for proper tightening/torqueing sequence of the turntable bearing to the crane base and crane mast. The total quantity of cap screws varies dependent on crane model.
Chapter 5 General Reference Turntable Bearing Inspection for Replacement Before a bearing is removed from a crane for inspection, one of the following conditions should be evident: Metal particles present in the bearing lubricant. Increased drive power required to rotate the crane. Noise emitting from the bearing during crane rotation.
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5020 Parts & Specifications Manual Part # 99901218 COMPARISON CHART - MODEL TO MEASURED TILT DIMENSION NOTE: The figures listed in this chart are service guidelines and do not, in themselves, require that the bearing be inspected. If there is reason to suspect an excess of bearing wear and the measured tilt dimension exceeds the dimension listed, remove the bearing for inspection.