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IMT 5525 Manual

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Model 5525-6025-6625 Parts &
Copyright © 2007 Iowa Mold Tooling Co., Inc.
All rights reserved
No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any
form or by any means, electronic, mechanical, photocopying, recording or otherwise without the
prior written permission of Iowa Mold Tooling Co., Inc.
Iowa Mold Tooling Co., Inc. is an Oshkosh Truck Corporation Company.
Printed on 21 June, 2007
Manual Part # 99903688
Specifications
Manual Effective April 2005
Revision Date 20070621
IOWA MOLD TOOLING CO., INC.
Tel: 641-923-3711
Website: http://www.imt.com
PO Box 189
Garner, IA 50438
FAX: 641-923-2424

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  • Page 1 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Manual Part # 99903688 Model 5525-6025-6625 Parts & Specifications Manual Effective April 2005 Revision Date 20070621 IOWA MOLD TOOLING CO., INC. PO Box 189 Garner, IA 50438...
  • Page 2 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com...

  • Page 3: Table Of Contents

    Capacity Chart, 6025 ..........................13 Capacity Chart, 6625 ..........................14 Reduced Capacity Lift Charts........................15 Stability Confirmation Process ........................16 Crane Reference 5525-6025-6625 Assemblies & Grease Zerk Locations ................20 Recommended Spare Parts List ........................21 Crane Installation............................22 Hydraulic Installation ..........................23 Crane Control..............................24 Control Valve Hydraulic Layout & Torque Values..................25 Control Valve Troubleshooting Chart ......................27...
  • Page 4 Valve Bank, 2-Section (51714813) ....................101 Valve Bank, 3-Section (51714812) ....................102 Miscellaneous ............................103 Installation Kit (93719174) ......................103 Decal Kits & Installation (99903698)....................104 Boom Support, Adjustable, 3820-5020-5525-6025 (51718848) ...........107 Chassis Wiring Harness (99903340) .....................108 General Reference Inspection Checklist..........................110 Deficiency / Recommendation / Corrective Action Report ..............114 Wire Rope Inspection &...

  • Page 5: Revisions

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Contents Revisions DATE LOCATION DESCRIPTION 20050427 77441131, ECN 9771 - HARNESS, CHANGED HOUR METER & E- STOP CONNECTION POINTS 77441164 ECN 9773 - ADDED CRANE HOUR METER CONNECTION TO HARNESS 99903694, 99903695, ECN 9747 - ADDED COMPONENT ASSEMBLIES FOR...
  • Page 6 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com...

  • Page 7: Introduction

    MAINTENANCE AND REPAIR. (IMT part number 99903514.) We recommend that this volume be kept in a safe place in the office. This manual is provided to assist you with ordering parts for your IMT crane. It also contains additional instructions regarding your particular installation.
  • Page 8 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com...

  • Page 9: Specifications

    View thousands of Crane Specifications on FreeCraneSpecs.com H A P T E R Specifications In This Chapter General Specifications ...............7 System Specifications ..............9 Geometric Configuration, 5525-6025-6625 ........11 Capacity Chart, 5525..............12 Capacity Chart, 6025..............13 Capacity Chart, 6625..............14 Reduced Capacity Lift Charts.............15 Stability Confirmation Process ...........16...

  • Page 10: General Specifications

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Model 5525-6025-6625 Parts & Specifications Manual Part # 99903688 General Specifications GENERAL SPECIFICATIONS CRANE RATING Model 5525 - 55,000 ft-lb (7.6 tm) Model 6025 - 60,000 ft-lb (8.3 tm) Model 6625 - 66,000 ft-lb (9.1 tm)

  • Page 11: System Specifications

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Chapter 2 Specifications System Specifications POWER SOURCE PTO DRIVEN - Integral mounted hydraulic pump and PTO application. Other standard power sources may be used. Minimum power required is 23.5 horsepower based on 10 GPM (37.9 liters/min) at 3,000 PSI (207 bar).
  • Page 12 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Model 5525-6025-6625 Parts & Specifications Manual Part # 99903688 WINCH The 5,500 lb planetary winch is powered using a high-torque hydraulic motor. The lifting capacity of the winch is 5,500 lb (2,495 kg) one-part line. Maximum two-part line winch capacity is 10,500 lb (4,762 kg).

  • Page 13: Geometric Configuration, 5525-6025-6625

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Chapter 2 Specifications Geometric Configuration, 5525-6025-6625 6'-10" (2.08 cm) 5'-2" (1.58 m) 3'-6" (1.07 m) 26'-7" (8.11 m) 20'-4" (6.20 m) (4.27 m) 3'-4" (1.02 m) 1'-10"...

  • Page 14: Capacity Chart, 5525

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Model 5525-6025-6625 Parts & Specifications Manual Part # 99903688 Capacity Chart, 5525 The weight of load-handling devices is part • Values in the box indicate the use of 2- of the load lifted and must be deducted from part line is required..

  • Page 15: Capacity Chart, 6025

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Chapter 2 Specifications Capacity Chart, 6025 The weight of load-handling devices is part • Values in the box indicate the use of 2- of the load lifted and must be deducted from part line is required..

  • Page 16: Capacity Chart, 6625

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Model 5525-6025-6625 Parts & Specifications Manual Part # 99903688 Capacity Chart, 6625 6625 HYDRAULIC CAPACITY CHART The weight of load-handling devices is part • Values in the box indicate the use of 2- of the load lifted and must be deducted from part line is required..

  • Page 17: Reduced Capacity Lift Charts

    Lifting over the front of the truck is not permitted. For an IMT 5525 crane with a standard IMT Dominator® II body, the derated percentage is 80% in the yellow quandrants. For an IMT 6025 crane with a standard Dominator II body, the derated percentage is 70% in the yellow quadrants.

  • Page 18: Stability Confirmation Process

    Position the crane at full, horizontal reach. For a 5525 crane, use a 2,172 ± 10 lb test weight suspended over the rear of the truck. For a 6025 crane, use a 2443 ± 10 lb test weight suspended over the rear of the truck.
  • Page 19 Charts. The zone may need to be increased if front outriggers are not used. In addition, the stability may be greater on one side of the unit than the other, but IMT has chosen to keep both ratings the same. Thus, the lowest stability percentage is reported for each side.
  • Page 20 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com...

  • Page 21: Crane Reference

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com H A P T E R Crane Reference In This Chapter 5525-6025-6625 Assemblies & Grease Zerk Locations.....20 Recommended Spare Parts List ..........21 Crane Installation ...............22 Hydraulic Installation ..............23 Crane Control ................24 Control Valve Hydraulic Layout &...

  • Page 22: 5525-6025-6625 Assemblies & Grease Zerk Locations

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Model 5525-6025-6625 Parts & Specifications Manual Part # 99903688 5525-6025-6625 Assemblies & Grease Zerk Locations Zerks, BOOM both sides 2ND STAGE EXTENSION BOOM Zerk 1ST STAGE...

  • Page 23: Recommended Spare Parts List

    60030336 WEAR PAD 60030337 WEAR PAD 60122982 WEAR PAD 60122984 WEAR PAD 60122985 WEAR PAD LOWER CYLINDERS MODEL 5525 - 71411457 092KT0010 SEAL KIT MODEL 6025-71410929 092LT0059 SEAL KIT MODEL 6625-71411458 092LT0056 SEAL KIT EXTENSION CYLINDER ASSEMBLY (71410928) ALL MODELS SEAL KIT CRANE &...

  • Page 24: Crane Installation

    Install the crane only on an IMT designed and approved truck body. The body must be designed to sustain the forces imposed by the crane when lifting the full rated load. In addition, an IMT designed body is designed to take full advantage of the standard reservoir placement. This reservoir is installed in the cargo area of the body.

  • Page 25: Hydraulic Installation

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Chapter 3 Crane Reference Install the mounting cap screws and washers to secure the crane base to the truck body (see figure). Torque the cap screws to 680 ft-lb (94 kg-m). 14.75"...

  • Page 26: Crane Control

    IMT's telescopic cranes are controlled by radio or tethered remote controls. This telescopic crane includes a tethered remote control with a radio remote control option. For complete details on operating your telescopic crane, refer to the IMT Telescopic Crane Operation & Safety Manual (part number 99903514).

  • Page 27: Control Valve Hydraulic Layout & Torque Values

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Chapter 3 Crane Reference Control Valve Hydraulic Layout & Torque Values Hydraulic Layout Winch Winch Brake Motor Swing Lift Motor Cylinder Extend Cylinder 10 GPM 3000 Control Valve Functions and Torque Values...
  • Page 28 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Model 5525-6025-6625 Parts & Specifications Manual Part # 99903688 Winch Brake Vent Port Valve A- Proportional Valve Capscrew Torque - 50 in-lb Inlet Gauge Port Valve F- Winch Brake Vent Valve...

  • Page 29: Control Valve Troubleshooting Chart

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Chapter 3 Crane Reference Control Valve Troubleshooting Chart Theory of Operation – The control valve for this crane family consists of an electro-hydraulic proportional valve with integral bypass which feeds four series on/off solenoid valves. The proportional valve controls function speed.
  • Page 30 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Model 5525-6025-6625 Parts & Specifications Manual Part # 99903688 ROTATION Machine will not rotate. 1. Check items 1 through 3 for "Winch will not operate in either direction."...

  • Page 31: Parts

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com H A P T E R Parts In This Chapter Parts Information ................30 Primary and Alternate Base Configurations .......32 Base & Mast Assemblies............34 Boom Assemblies & Cylinders ...........53 Crane &...

  • Page 32: Parts Information

    EQUIPMENT, PERSONAL INJURY, OR DEATH. CRANE IDENTIFICATION Every IMT crane has an identification placard (see figure). This placard is attached to the inner boom, mast, or crane base. When ordering parts, communicating warranty information, or referring to the unit in correspondence, always include the serial number and model numbers. All inquiries should be addressed to: Iowa Mold Tooling Co., Inc.
  • Page 33 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Chapter 4 Parts CYLINDER IDENTIFICATION To insure proper replacement parts are received, it is necessary to specify the complete number/letter sequence for any part requested. Part numbers may be cross checked by comparing the stamped identification on the cylinder case (See figure below) against the information contained in the service manual.

  • Page 34: Primary And Alternate Base Configurations

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Model 5525-6025-6625 Parts & Specifications Manual Part # 99903688 Primary and Alternate Base Configurations This crane model has a primary and an alternate supplier for the crane base. Carefully review the drawing to make sure you know which base your crane model has.
  • Page 35 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Chapter 4 Parts If your crane looks like the top drawing, your crane base was manufactured using the primary configuration. Replacement parts for your crane are shown on drawings 99903692, 99903624, and 99903693.

  • Page 36: Base & Mast Assemblies

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Model 5525-6025-6625 Parts & Specifications Manual Part # 99903688 Base & Mast Assemblies Base & Mast Assembly (99903692) (Primary configuration) DETAIL B SCALE 0.31:1 14,18 (2 PLCS)
  • Page 37 GEAR ROTATOR 71410929 CYLINDER, 6025 71411458 CYLINDER, 6625 71411457 CYLINDER, 5525 72060037 CAP SCR .31-18X 4.00 HH GR5 Z (PART OF #1) 2 72060046 CAP SCR .38-16X 1.00 HH GR5 Z (PART OF #1) 4 72060091 CAP SCR .50-13X 1.00 HH GR5 Z (PART OF #1) 1 72060794 CAP SCR .50-13X 1.25 SH PLAIN (PART OF #1)

  • Page 38: Base & Mast Assembly (99903694) (Alternate Configuration)

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Model 5525-6025-6625 Parts & Specifications Manual Part # 99903688 Base & Mast Assembly (99903694) (Alternate Configuration) (4 PCS) 27,34 (16 PCS) TORQUE TO 160 FT-LB 18,22(2)
  • Page 39 70029595 THREADED PLUG 70145753 TUBE ASM-LOWER CYL FACE 70145927 TUBE ASM - LOWER CYL FACE 71056608 GEAR BOX 71410929 CYLINDER - 5525 71411458 CYLINDER - 6625 71411457 CYLINDER - 5525 71411189 SLIDE, ROTATION 540 DEG 70034382 CAP-GREASE (PART OF #1) 72534418 ZERK-NPT .12 X 1.75 LG (PART OF #1)

  • Page 40: Gear Rotator (71056608) (Alternate Configuration)

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Model 5525-6025-6625 Parts & Specifications Manual Part # 99903688 Gear Rotator (71056608) (Alternate configuration) SHOWN 26,40,41 36,37,38 27,28,29 71056608 PARTS LIST (PARTS SHOWN ON DRAWING 99903804)
  • Page 41 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Chapter 4 Parts 71056608 PARTS LIST (PARTS SHOWN ON DRAWING 99903804) 71412288 RING, GREASE 70055310 BEARING, ROLL CONE 70055311 BEARING, ROLL CUP 70055312 BEARING, ROLL CONE 71056614 GEAR, WORM 71056615...

  • Page 42: Valve, Counterbalance (73540094)

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Model 5525-6025-6625 Parts & Specifications Manual Part # 99903688 Valve, Counterbalance (73540094) THRU HOLE FOR 5/16 BOLT (2 PLACES) ORIFICE PLUG UNDER SAE #4 PLUG PRESSURE SWITCH...

  • Page 43: Valve Body Assembly (51719127) (Primary Configuration)

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Chapter 4 Parts Valve Body Assembly (51719127) (Primary Configuration) LOWER WINCH ROTATION PRESSURE RETURN UP OUT WINCH BRAKE 90° 30° 51719127 PARTS LIST ITEM PART # DESCRIPTION QUANTITY 72053758...

  • Page 44: Valve Body Assembly (51719469) (Alternate Configuration)

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Model 5525-6025-6625 Parts & Specifications Manual Part # 99903688 Valve Body Assembly (51719469) (Alternate Configuration) LOWER ROTATION CYL WINCH PRESSURE RETURN WINCH BRAKE 90° 30° 51719469 PARTS LIST...

  • Page 45: Valvebank (73733947)

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Chapter 4 Parts Valvebank (73733947) FEMALE WP CONNECTOR 18 20 12015792 (10X) 3/8-16 UNC 0.75 MIN (4X) A1 B1 A2 B2 A3 B3 A4 B4 ø0.030 3000 +100/-0 PSI @ FULL FLOW 10 GPM MAX...
  • Page 46 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Model 5525-6025-6625 Parts & Specifications Manual Part # 99903688 73733947 PARTS LIST ITEM PART # DESCRIPTION QUANTITY 77040488 COIL FOR PROP VALVE 3W2P 73540167 VALVE, SPOOL...

  • Page 47: Gear Rotator (71056577)

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Chapter 4 Parts Gear Rotator (71056577) GUIDE MUST BE FLUSH WITH BOTTOM OF HOUSING. BEARING GREASE ZERK LOC. 1/8-27 N.P.T. 18,19 LOADING (NOTE 6) PLUG LOC. 13,14,15 (NOTE 3) 17 (NOTE 1)
  • Page 48 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Model 5525-6025-6625 Parts & Specifications Manual Part # 99903688 71056577 PARTS LIST ITEM PART # DESCRIPTION QUANTITY 71056607 70395074 O-RING 70395076 SEAL 70145786 SNAP RING 70055271...

  • Page 49: Cylinder, Lower, 5525 (71411457)

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Chapter 4 Parts Cylinder, Lower, 5525 (71411457) ø3.25 ø3.25 ø2.008 ø2.008 ø2.002 ø2.002 SECTION B-B 6 17 8 3 12 14 10 4 9 16 18 15 13 11 21.12 ±...
  • Page 50 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Model 5525-6025-6625 Parts & Specifications Manual Part # 99903688 71411457 PARTS LIST O-RING O-RING BACKUP RING, DYNAMIC BACKUP RING DISO-PAC SEAL ROD WIPER WEARBAND WEARBAND INSERT, LOCKING 092KT0010 SEAL KIT (INCL.

  • Page 51: Cylinder, Lower, 6025 (71410929)

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Chapter 4 Parts Cylinder, Lower, 6025 (71410929) ø3.25 ø3.25 ø2.008 ø2.008 ø2.002 ø2.002 SECTION B-B 6 17 8 3 12 14 10 4 9 16 18 15 13 11 21.12 ±...
  • Page 52 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Model 5525-6025-6625 Parts & Specifications Manual Part # 99903688 71410929 PARTS LIST O-RING O-RING O-RING BACKUP RING, DYNAMIC BACKUP RING DISO-PAC SEAL ROD WIPER WEARBAND WEARBAND...

  • Page 53: Cylinder, Lower, 6625 (71411458)

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Chapter 4 Parts Cylinder, Lower, 6625 (71411458) ø3.25 ø3.25 ø2.008 ø2.008 ø2.002 ø2.002 SECTION B-B 6 17 8 3 12 14 10 4 9 16 18 15 13 11 21.12 ±...
  • Page 54 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Model 5525-6025-6625 Parts & Specifications Manual Part # 99903688 71411458 PARTS LIST O-RING O-RING O-RING BACKUP RING, DYNAMIC BACKUP RING DISO-PAC SEAL ROD WIPER WEARBAND WEARBAND...

  • Page 55: Boom Assemblies & Cylinders

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Chapter 4 Parts Boom Assemblies & Cylinders Boom Assembly (99903756) (Eff. 12-20-06) 6,41,45 INSTALL EXTENSION CYLINDER FIRST, RETAINERS NEXT, AND WEAR-PAD LAST. 7,41,45 47,53 48,49,54 48,49,54 19,47,53 DETAIL A 51,56...
  • Page 56 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Model 5525-6025-6625 Parts & Specifications Manual Part # 99903688 MOUNTING HARDWARE 43,45,52 INCLUDED 43,45,52 38,45,58 WITH SWITCH 39,46 (USE O-RINGS, 38,45 SCREWS & #6 NYLOC 30,37,50...
  • Page 57 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Chapter 4 Parts 99903756 PARTS LIST ITEM PART # DESCRIPTION QUANTITY 60030255 SHEAVE- 9.00 NYLATRON GSM 60030336 WEAR PAD-RC .19 X 6.00 X 6.00 60030337 WEAR PAD-RND 2.00 DIA X 1.00 DIA X 1.188 LG 60105544 PLATE-ANGLE PLASTIC 60122270...
  • Page 58 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Model 5525-6025-6625 Parts & Specifications Manual Part # 99903688 99903756 PARTS LIST ITEM PART # DESCRIPTION QUANTITY 72066088 RETAINING RING-EXT 1.50 STD 72066145 HAIR PIN .19 ZINC 72601484 CAP SCR .75-10X 1.75 HH GR8 Z...

  • Page 59: Boom Assembly (99903624) (Through 12-19-05)

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Chapter 4 Parts Boom Assembly (99903624) (Through 12-19-05) INSTALL EXT CYLINDER (2 PLCS) FIRST, RETAINERS SECOND, AND WEAR-PAD LAST. 33,41 (2 PLCS) 8 (2 PLCS) DETAIL A 17 (2 PLCS) 15 (2 PLCS) (4 PLCS)
  • Page 60 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Model 5525-6025-6625 Parts & Specifications Manual Part # 99903688 99903624 DRAWINGS MOUNTING HARDWARE 26,32 (2 PLCS) INCLUDED 25,31 31,42,44 WITH SWITCH. (2 PLCS) (USE O-RINGS, 40,43(2) SCREWS, &...
  • Page 61 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Chapter 4 Parts NOTE: ITEM 45, 70396627, IS A BOOM LENGTH INDICATOR DECAL. EACH RED SEGMENT AND EACH WHITE SEGMENT IS 6-INCHES LONG, SO A RED AND WHITE PAIR OF SEGMENTS IS 1-FOOT LONG. BY COUNTING THE NUMBER OF RED AND WHITE PAIRS, THE OPERATOR CAN DETERMINE HOW FAR THE BOOM IS EXTENDED, AND THUS, THE CAPACITY AT THAT PARTICULAR REACH.
  • Page 62 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Model 5525-6025-6625 Parts & Specifications Manual Part # 99903688 BOOM ASSEMBLY PARTS LIST (99903624) ITEM PART # DESCRIPTION QUANTITY 72063117 WASHER 0.56 FLAT (PART OF #1)

  • Page 63: Flip Sheave Assembly (99904248)

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Chapter 4 Parts Flip Sheave Assembly (99904248) DOUBLE LINE SUPPLIED WITH CONFIGURATION SHOWN ITEM #15, SWITCH 27 26 SUPPLIED WITH ITEM #15, SWITCH SWITCH DETAIL 99904248 PARTS LIST ITEM PART # DESCRIPTION...
  • Page 64 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Model 5525-6025-6625 Parts & Specifications Manual Part # 99903688 99904248 PARTS LIST ITEM PART # DESCRIPTION QUANTITY 77041291 SWITCH-LIMIT 60127876 COVER-ANTI 2 BLOCK MICRO SWITCH LEFT...

  • Page 65: Crane Reach Retrofit Kits

    Chapter 4 Parts Crane Reach Retrofit Kits IMT has developed a retrofit kit to shorten the reach of your crane below 25', to 24'-10", if desired. Each kit contains capacity placards, a cylinder seal kit, and two stop tubes. MODEL...

  • Page 66: Cylinder Assembly, Extension (71410928)

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Model 5525-6025-6625 Parts & Specifications Manual Part # 99903688 Cylinder Assembly, Extension (71410928) 5(4) 8(2) 9(6) 6(4) ø0.75-10 UNC 2B COUNERSUNK 0.75" 126.13" RETRACT - 276.13" EXTEND - 150" STROKE VIEW B-B 7.75"...
  • Page 67 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Chapter 4 Parts 71410928 PARTS LIST ITEM PART # DESCRIPTION QUANTITY 001EE0006 HYDRAULIC LINE, EXT CYLINDER 71410930 CYLINDER, 2.7/1.7 78.00 S 71410931 CYLINDER, 2.5/1.7 72.00 S 103MG0006 CLEVIS PIN 106EA0006...

  • Page 68: Cord Reel Assembly (51713168)

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Model 5525-6025-6625 Parts & Specifications Manual Part # 99903688 Cord Reel Assembly (51713168) BLACK 1,2,3 WHITE CUT TO LENGTH 51713168 PARTS LIST ITEM PART # DESCRIPTION...

  • Page 69: Crane & Winch Assemblies

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Chapter 4 Parts Crane & Winch Assemblies Crane & Winch Assembly (99903693) (Primary configuration) DOUBLE LINE APPLICATION (SEE NOTE #3) (PART OF BOOM ASSEMBLY) (SEE NOTE #4) (SEE NOTE (4 PCS) 6...
  • Page 70 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Model 5525-6025-6625 Parts & Specifications Manual Part # 99903688 IF REQUIRED, USE BUSHINGS (72063039) BETWEEN MAST AND BOOM WHEN INSTALLING PIN, ITEM #27. CABLE WEDGE IS SUPPLIED WITH WINCH. SEE WINCH DRAWING FOR REPLACEMENT PART NUMBER.
  • Page 71 PART # DESCRIPTION QUANTITY 41719388 BASE & MAST ASY 6025 (Worm Drive) 41718669 BOOM ASY 5525, 6025, 6625 51718759 HARDWARE KIT-CRANE ASSEMBLY (INCL. 4-14) 72053508 ZERK-NPT .12 (PART OF #3) 72060091 CAP SCR .50-13X 1.00 HH GR5 Z(PART OF #3) 72062232 NUT .50-13 HEX TOPLOCKGR8Z(PART OF #3)

  • Page 72: Crane & Winch Assembly (99903695) (Alternate Configuration)

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Model 5525-6025-6625 Parts & Specifications Manual Part # 99903688 Crane & Winch Assembly (99903695) (Alternate configuration) DOUBLE PART LINE APPLICATION NOTE SEE NOTE #4 NOTE (PART OF...
  • Page 73 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Chapter 4 Parts INSTALL ITEM #33, PIN, THROUGH THE BOOM SIDE PLATE AND THROUGH THE WIRE ROPE CLEVIS. MOUNT THE DOWNHAUL WEIGHT ON THE BOOM SIDE OF THE PLATE SHAFT. REMOVE THE 90°...

  • Page 74: Winch (70570761) (Used Through 4-15-05)

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Model 5525-6025-6625 Parts & Specifications Manual Part # 99903688 Winch (70570761) (Used through 4-15-05) 70570761 PARTS LIST ITEM PART # DESCRIPTION QUANTITY BEARING SUPPORT END PLATE...
  • Page 75 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Chapter 4 Parts 70570761 PARTS LIST ITEM PART # DESCRIPTION QUANTITY OUTPUT PLANET GEAR OUTPUT PLANET GEAR SHAFT 71411145 ROLLER BEARING THRUST RACE ROLL PIN 71411146 SPRING SPRING LOCATOR BRAKE COUPLING...

  • Page 76: Winch Drum Weldment (52719305) (Used Through 4-15-05)

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Model 5525-6025-6625 Parts & Specifications Manual Part # 99903688 Winch Drum Weldment (52719305) (Used through 4-15-05) CABLE SLOT ON DRUM SECTION A-A SCALE 0.44:1 52719305 PARTS LIST...

  • Page 77: Winch Performance (70570771)

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Chapter 4 Parts Winch Performance (70570771) HOIST LOWERING PORT SAE-10 ORB 4 X ø 0.59 (7/8-14 THD) MOUNTING HOISTING PORT HOLES SAE-10 ORB (7/8-14 THD) 70570771 WINCH SPECIFICATIONS LAYER LINE PULL (POUNDS) LINE SPEED (FPM) CAPACITY (FT)

  • Page 78: Winch Oil Specifications

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Model 5525-6025-6625 Parts & Specifications Manual Part # 99903688 Winch Oil Specifications The use of proper gear oil and regular preventive maintenance will help extend gear train life and reliable winch brake performance.

  • Page 79: Hydraulic And Electrical System

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Chapter 4 Parts Hydraulic and Electrical System Hydraulic Installation, Primary Configuration (99903690) BRKT-HOSE SUPPORT SLIDE SLEEVE (#14) OVER WINCH HOSES (ITEMS #23, 25 & 26) WINCH BRAKE PRESSURE PORT V2 (DN)
  • Page 80 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Model 5525-6025-6625 Parts & Specifications Manual Part # 99903688 99903690 LAYOUT AND FITTINGS HOIST COUNTER- PO CHECK BALANCE VALVE UP PORT (V1) DOWN PORT (V2) SAE-10 ORB...
  • Page 81 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Chapter 4 Parts 99903690 PARTS LIST ITEM PART # DESCRIPTION QUANTITY 51719127 VALVE BODY ASM (INCL. #4-11) 91719130 HOSE KIT (INCLUDES #12-30) 91719121 KIT - HYD CRANE ASSEMBLY (INCL. #31-38) 72053758 ELBOW #4MSTR #4MJIC 90°...

  • Page 82: Hydraulic Installation, Alternate Configuration (99903699)

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Model 5525-6025-6625 Parts & Specifications Manual Part # 99903688 Hydraulic Installation, Alternate Configuration (99903699) BRKT-HOSE SUPPORT SLIDE SLEEVE (#14) OVER WINCH HOSES (ITEMS #23, 25 & 26)
  • Page 83 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Chapter 4 Parts 99903699 DRAWING HOIST COUNTER- PO CHECK BALANCE VALVE UP PORT (V1) DOWN PORT (V2) SAE-10 ORB SAE-10 ORB (7/8-14 THD) (7/8-14 THD) PORT B LOWER WINCH ROTATION...
  • Page 84 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Model 5525-6025-6625 Parts & Specifications Manual Part # 99903688 99903699 PARTS LIST ITEM PART # DESCRIPTION QUANTITY 51719469 VALVE BODY ASM (INCL. #4-11) 91719430 HOSE KIT (INCLUDES #12-30) 91719121 KIT - HYD CRANE ASSEMBLY (INCL.

  • Page 85: Electrical Harness, Radio Remote (77441131)

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Chapter 4 Parts Electrical Harness, Radio Remote (77441131) 3100 PSI 3500 PSI WINCH WINCH BOOM BRAKE SPLIT ANTI-TWO SPLICE G CP-1201 CP-1200 SPLICE B,D,M CJ-400 CP-200 PROP.

  • Page 86: Electrical Schematic, Radio Remote (77441131)

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Model 5525-6025-6625 Parts & Specifications Manual Part # 99903688 Electrical Schematic, Radio Remote (77441131) SPLICE J RS485 B 1 CJ-500 SPLICE K GROUND 2 RADIO RECEIVER...

  • Page 87: Electrical Harness, Tethered Remote (77441164)

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Chapter 4 Parts Electrical Harness, Tethered Remote (77441164) LOGIC & VALVE DRIVER MODULE TETHER CONNECTION (71411554) CP-700 CP-552 CP-553 CJ-550 CJ-551 CRANE HARNESS CONNECTION (RECEIVER CONNECTION) Electrical Schematic, Tethered (77441164) CP-700 1 CRANE POWER...

  • Page 88: Handle Assembly, Tethered Remote W/Engine Start (51719470)

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Model 5525-6025-6625 Parts & Specifications Manual Part # 99903688 Handle Assembly, Tethered Remote w/Engine Start (51719470) ORN/RED ENGINE ENGINE POWER START STOP CRANE YEL/RED BLU/RED EXT WINCH...
  • Page 89 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Chapter 4 Parts 51719470 HANDLE ASSEMBLY WIRE FUNCTIONS SOLID/STRIPE FUNCTION YEL/BLK ROT CW ORN/BLK EXT OUT BLU/BLK WINCH DN RED/BLK WINCH UP ORN/RED EXT IN BRN/RED ENG START BLU/RED BLK/RED...

  • Page 90: Controls

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Model 5525-6025-6625 Parts & Specifications Manual Part # 99903688 Controls Controls Installation, Tethered (Kit 90719399/Dwg. 99903697) ROUTE HARNESS THROUGH CRANE BASE. MOUNT WITH PARTS 4,12-15. 6,7,8(2 PLCS)

  • Page 91: Controls Installation / Radio Remote (Kit 90719400/Dwg. 99903697)

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Chapter 4 Parts Controls Installation / Radio Remote (Kit 90719400/Dwg. 99903697) USE OPTIONAL CABLE 70733889 FOR TETHERED OPERATION OF RADIO TRANSMITTER 3,4,5 CONNECT TO HARNESS FROM VALVE BANK 90719400 TETHERED CONTROLS PARTS LIST ITEM...

  • Page 92: Auxiliary Outrigger Assemblies And Valvebanks

    Auxiliary Outrigger Assemblies and Valvebanks The IMT telescopic cranes have a variety of outrigger options, depending on the body on which the crane is installed and the crane lifting application. Refer to the IMT Outrigger Manual for complete details on the applicable outriggers.

  • Page 93: Outrigger, Power Out/Power Down, 7X5 (31712739)

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Chapter 4 Parts Outrigger, Power Out/Power Down, 7x5 (31712739) INSTALLATION: OUTRIGGER HOUSING TUBE MUST BE TIED INTO THE STRUCTURAL SUPPORT OF THE CRANE. 15,21 VB MOUNTING VB REF.
  • Page 94 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Model 5525-6025-6625 Parts & Specifications Manual Part # 99903688 31712739 PARTS LIST 60118680 TUBE-OUTRIGGER HOUSING POWER OUT 1REF 71411797 CYLINDER, POWER OUT (WAS 3B142860) 52712735 ARM, ADJUSTABLE...

  • Page 95: Outrigger, Manual Out/Power Down, 7X5 (31712740)

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Chapter 4 Parts Outrigger, Manual Out/Power Down, 7x5 (31712740) INSTALLATION NOTE: TIE OUTRIGGER HOUSING TUBE INTO STRUCTURAL SUPPORT OF CRANE. #18, 25, AND 1 OF #21 ARE INSTALLED BEHIND BACK WALLL OF CRANE BOX TO SUPPORT HOSE ASSEMBLY #2 AS IT PASSES BEHIND CRANE BOX AND UNDER BELLY PAN OF FLOOR TO SUPPORT HOSE ASSEMBLY #3 AS IT PASSES UNDER BELLY PAN.
  • Page 96 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Model 5525-6025-6625 Parts & Specifications Manual Part # 99903688 31712740 PARTS LIST ITEM PART # DESCRIPTION QUANTITY 3B205010 CYLINDER 51394931 HOSE-FF 1/2X98 OAL 51395552 HOSE-FJ 1/4X135 OAL...

  • Page 97: Outrigger, Manual Out/Crank Down, 7X5 (31712741)

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Chapter 4 Parts Outrigger, Manual Out/Crank Down, 7x5 (31712741) NOTE: TIE OUTRIGGER HOUSING TUBE INTO STRUCTURAL SUPPORT OF CRANE. 31712741 PARTS LIST ITEM PART # DESCRIPTION QUANTITY 51705040 CRANK ASM (INCL.

  • Page 98: Outrigger, Manual Out/Manual Down, 7X5 (31712902)

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Model 5525-6025-6625 Parts & Specifications Manual Part # 99903688 Outrigger, Manual Out/Manual Down, 7x5 (31712902) 31712902 PARTS LIST ITEM PART # DESCRIPTION QUANTITY 52070138 PIN WELDMENT "T"...

  • Page 99: Cylinder, Power Down (3B205010)

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Chapter 4 Parts Cylinder, Power Down (3B205010) 13(2) 10(2) 3(2) NOTES: TO REDUCE DOWNTIME, REPLACE ALL COMPONENTS OF THE SEAL KIT WHENEVER THE CYLINDER IS DISASSEMBLED. APPLY “LUBRIPLATE #630-2”...

  • Page 100: Cylinder, Power Out (71411797) (Used 9-05 To 1-07)

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Model 5525-6025-6625 Parts & Specifications Manual Part # 99903688 Cylinder, Power Out (71411797) (Used 9-05 to 1-07) 50.0 ± 0.12" RETRACT - 92.0 EXTEND 42.0 ± 0.06"...
  • Page 101 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Chapter 4 Parts NOTES: TO REDUCE DOWNTIME, REPLACE ALL COMPONENTS OF THE SEAL KIT WHENEVER THE CYLINDER IS DISASSEMBLED. 71411797 CYLINDER DATA EXTENDED 1.23 IN², 0.22 GAL RETRACTED 0.79 IN², 0.14 GAL CASE...

  • Page 102: Cylinder, Power Out (3B142860) (Effective 2-07, Prior To 8-05)

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Model 5525-6025-6625 Parts & Specifications Manual Part # 99903688 Cylinder, Power Out (3B142860) (Effective 2-07, prior to 8-05) SAE #4 O-RING PORTS (2) 7,12 Ø 0.5 50.00 CLOSED -...

  • Page 103: Valve Bank, 2-Section (51714813)

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Chapter 4 Parts Valve Bank, 2-Section (51714813) S.S. POWER DOWN C.S. POWER DOWN DO NOT BEND HANDLES!!!! 5 (4) 3 (PRESSURE FROM PUMP) 4 (RETURN TO TANK) POWER BEYOND TO CRANE 51714813 PARTS LIST ITEM...

  • Page 104: Valve Bank, 3-Section (51714812)

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Model 5525-6025-6625 Parts & Specifications Manual Part # 99903688 Valve Bank, 3-Section (51714812) POWER OUT CYLINDER S.S POWER DOWN CYL DO NOT BEND HANDLES!! C.S. POWER DOWN CYL...

  • Page 105: Miscellaneous

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Chapter 4 Parts Miscellaneous Installation Kit (93719174) CRANE (REF) 14.75" 9.75" 7.38" TORQUE TO 3.13" 680 FT-LB 8 HOLES (1.13" DIA.) 0.50" THROUGH 6.0" DIA. HOLE THROUGH 7.75"...

  • Page 106: Decal Kits & Installation (99903698)

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Model 5525-6025-6625 Parts & Specifications Manual Part # 99903688 Decal Kits & Installation (99903698) 3 (TO RIGHT OF ZERK) TAPE APPLICATION - PRIMARY BASE SUPPLIER NOTE: ARROW, ITEM 24,...
  • Page 107 ON OIL RESERVOIR 5,25 ON TOP OF BASE OVER WORM DRIVE INSTALL AT REAR OF CRANE BASE AFTER CRANE IS MOUNTED ON BODY DECAL PART NUMBERS FOR 5525 - 6025 - 6625 CRANE MODELS ITEM PART # DESCRIPTION QUANTITY 95719347...
  • Page 108 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Model 5525-6025-6625 Parts & Specifications Manual Part # 99903688 DECAL PART NUMBERS FOR 5525 - 6025 - 6625 CRANE MODELS ITEM PART # DESCRIPTION QUANTITY 70396097...

  • Page 109: Boom Support, Adjustable, 3820-5020-5525-6025 (51718848)

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Chapter 4 Parts Boom Support, Adjustable, 3820-5020-5525-6025 (51718848) (4X) 6 (4X) 11 (4X) 15 (4X) 11 (4X) 9 NOTE: Hardware included in kit # 51718794. Rotate and arrange pedestal #1 and saddle #10 based on chassis exhaust.

  • Page 110: Chassis Wiring Harness (99903340)

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Model 5525-6025-6625 Parts & Specifications Manual Part # 99903688 51718848 PARTS LIST 72062114 NUT .75-10 HEX NYLOCK 72063003 WASHER .38 FLAT (WAS 8) 72063005 WASHER .50 FLAT 72063008 WASHER .75 FLAT...

  • Page 111: General Reference

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com H A P T E R General Reference In This Chapter Inspection Checklist ..............110 Deficiency / Recommendation / Corrective Action Report ..114 Wire Rope Inspection & Replacement ........116 Hook Inspection................117 Holding Valve Inspection............118 Anti-Two-Block Device Inspection..........118...

  • Page 112: Inspection Checklist

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Model 5525-6025-6625 Parts & Specifications Manual Part # 99903688 Inspection Checklist NOTICE: The user of this form is responsible for determining that these inspections satisfy all applicable regulatory requirements.
  • Page 113 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Chapter 5 General Reference INSPECTION CHECKLIST STATUS KEY: S = Satisfactory R = Recommendation (should be considered for corrective action) X = Deficient (must be corrected prior to operation) NA = Not Applicable FREQUENCY ITEM...
  • Page 114 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Model 5525-6025-6625 Parts & Specifications Manual Part # 99903688 FREQUENCY ITEM INSPECTION DESCRIPTION STATUS (S,R,X,NA) Hyd Lines Hoses & tubes for leakage, abrasion damage, blistering, cracking, deterioration, fitting leakage, and secured properly.
  • Page 115 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Chapter 5 General Reference FREQUENCY ITEM INSPECTION DESCRIPTION STATUS (S,R,X,NA) • Load holding valve(s) • Outrigger or auxiliary control valve(s) • Other valves (per customer requirements) •...

  • Page 116: Deficiency / Recommendation / Corrective Action Report

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Model 5525-6025-6625 Parts & Specifications Manual Part # 99903688 Deficiency / Recommendation / Corrective Action Report DATE: OWNER: UNIT I.D. NUMBER: GUIDELINES a A deficiency (X) may constitute a hazard. Deficiency must be corrected and/or faulty parts replaced before resuming operation.
  • Page 117 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Chapter 5 General Reference X,R,CA ITEM # EXPLANATION DATE CORRECTED...

  • Page 118: Wire Rope Inspection & Replacement

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Model 5525-6025-6625 Parts & Specifications Manual Part # 99903688 Wire Rope Inspection & Replacement Wire rope with any of the deficiencies shown below shall be removed and replaced immediately.

  • Page 119: Hook Inspection

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Chapter 5 General Reference h If a broken wire protrudes or loops out from the core of the rope. Hook Inspection Hooks having any of the listed deficiencies shall be removed from service unless a qualified person approves their continued use and initiates corrective action.

  • Page 120: Holding Valve Inspection

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Model 5525-6025-6625 Parts & Specifications Manual Part # 99903688 If any indication of distortion, wear, cracks, nicks or gouges are present, unless a qualified person authorizes their use. (Or as recommended by the manufacturer).

  • Page 121: Thread Torques

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Chapter 5 General Reference Start vehicle, engage PTO and slowly winch loadline up until anti-two-block weight comes in contact with the hook end of the loadline cable. At the moment the weight is fully supported, a marked difference in winch operation should be noted.
  • Page 122 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Model 5525-6025-6625 Parts & Specifications Manual Part # 99903688 FINE THREAD TORQUE CHART (ENGLISH) TIGHTENING TORQUE SAE J429 SAE J429 SIZE BOLT DIA. GRADE 5 GRADE 8...
  • Page 123 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Chapter 5 General Reference FINE THREAD TORQUE CHART (METRIC) TIGHTENING TORQUE SAE J429 SAE J429 SIZE BOLT DIA. GRADE 5 GRADE 8 (DIA-TPI) (INCHES) PLAIN (KG- PLATED PLAIN PLATED...

  • Page 124: Turntable Bearing Thread Tightening Sequence

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Model 5525-6025-6625 Parts & Specifications Manual Part # 99903688 Turntable Bearing Thread Tightening Sequence Refer to the turntable bearing thread tightening diagram below for proper tightening/torquing sequence of the turntable bearing to the crane base and crane mast.

  • Page 125: Turntable Bearing Inspection For Replacement

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Chapter 5 General Reference Turntable Bearing Inspection for Replacement Before a bearing is removed from a crane for inspection, one of the following conditions should be evident: Metal particles present in the bearing lubricant.
  • Page 126 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Model 5525-6025-6625 Parts & Specifications Manual Part # 99903688 COMPARISON CHART - MODEL TO MEASURED TILT DIMENSION NOTE: The figures listed in this chart are service guidelines and do not, in themselves, require that the bearing be inspected.

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