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Related Manuals for IMT 12/89
Summary of Contents for IMT 12/89
- Page 1 12/89: 99903049: 20111201 PARTS-1 Repair Parts Model 12/89 Crane IOWA MOLD TOOLING CO., INC. BOX 189, GARNER, IA 50438-0189 641-923-3711 MANUAL PART NUMBER: 99903049 Iowa Mold Tooling Co., Inc. is an Oshkosh Corporation company.
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Page 2: Revisions List
12/89: 99903049: -------- PARTS-2 In addition to the information presented in this manual, read and understand the IMT Crane Operator's Safety Manual before operating or performing any maintenance on your crane. REVISIONS LIST DATE LOCATION DESCRIPTION OF CHANGE 20001201 PG 37... -
Page 3: Table Of Contents
12/89: 99903049: 20011004 PARTS-3 TABLE OF CONTENTS REVISIONS LIST ..............................2 INTRODUCTION ..............................5 BASE ..................................6 ROTATION (SLEWING) SYSTEM-410° ........................7 MAST (COLUMN) W/LINK SYSTEM ........................8 INNER (MAIN) BOOM .............................. 9 OUTER (JIB) BOOM .............................. 10 EXTENSION-1H ..............................11 EXTENSION-2H .............................. - Page 4 DECAL KIT-ENGLISH (95715498) .......................... 70 DECAL KIT-SPANISH (95715499) .......................... 70 DECAL KIT-FRENCH (95715500) ........................... 70 DECAL KIT-12/89 (95716095) (THRU 4-07) ......................71 DECAL KIT (KIT 95716095/DWG 99903223) ......................71 OVERLOAD SHUTDOWN - STAND ALONE (99903341-1) ..................72 OVERLOAD SHUTDOWN W/RADIO REMOTE (99903341-2) ................73 OVERLOAD SHUTDOWN W/TETHERED REMOTE (99903341-3) .................
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Page 5: Introduction
12/89: 99903049:20111201 PARTS-5 INTRODUCTION GENERAL ORDERING REPAIR PARTS This manual contains the parts drawings with When ordering replacement parts: accompanying parts lists for the assemblies used on this crane. These drawings are intended to be used in 1. Give the model number of the unit. -
Page 6: Base
12/89: 505 01 010: 20020909 PARTS-6 BASE 1. 61 79 060 BASE W/BEARING(INCL:2,3) 13. 62 33 504 HOUSING 23 368 BUSHING 31 328 ZERK M6X1-0 63 819 BEARING 33 151 SNAP RING 130U 4. 66 61 634 PLUG M30X1.5 16. 61 70 783... -
Page 7: Rotation (Slewing) System-410
12/89: 505 01 100: 19990630 PARTS-7 ROTATION (SLEWING) SYSTEM-410° 68 93 230 SEAL KIT (INCL:3,6,9,11) 1. 61 71 203 ROTATION CYLINDER 33 340 LOCK RING 20 205 O-RING 134.5X3 4. 61 71 974 FLANGE 30 507 SCREW MC14X50 33 129... -
Page 8: Mast (Column) W/Link System
12/89: 505 01 200: 20020909 PARTS-8 MAST (COLUMN) W/LINK SYSTEM 1. 61 79 030 MAST-COMPLETE 12. 61 68 064 31 318 ZERK 1/8" 30 886 LOCK NUT M8 23 330 BUSHING PM6060DX 14. 61 68 004 LOCK PLATE 23 337... -
Page 9: Inner (Main) Boom
12/89: 505 02 010: 19990630 PARTS-9 INNER (MAIN) BOOM 1. 61 72 201 INNER BOOM 33 139 CIRCLIP 70U 3. 61 68 074 33 143 CIRCLIP 80U 64 054 DISTANCE RING 6. 61 68 084 64 329 RUBBER PROTECTOR... -
Page 10: Outer (Jib) Boom
12/89: 505 02 050: 20020909 PARTS-10 OUTER (JIB) BOOM 1. 61 79 590 OUTER BOOM-COMPLETE 63 837 SLIDE BLOCK 8MM 31 318 ZERK 1/8" 63 840 SLIDE BLOCK 10MM 23 347 BUSHING PM9040DX 22. 62 46 314 BRACKET 23 321... -
Page 11: Extension-1H
12/89: 505 02 100: 19990630 PARTS-11 EXTENSION-1H 1. 62 44 432 EXTENSION 266MM 63 837 SLIDE BLOCK 8MM 3. 62 46 324 BRACKET 31 156 SPRING WASHER 10MM 30 915 PIPE PLUG M10X25 6. 61 82 444 LOCK PLATE 31 155... -
Page 12: Extension-2H
12/89: 505 02 110: 19990630 PARTS-12 EXTENSION-2H 1. 62 42 322 EXTENSION 266MM 63 840 SLIDE BLOCK 10MM 63 837 SLIDE BLOCK 8MM 18. 62 43 014 WEAR PLATE 8MM 3. 62 46 324 BRACKET 63 717 SLIDE BLOCK 31 156... -
Page 13: Extension-3H
12/89: 505 02 120: 19990630 PARTS-13 EXTENSION-3H 1. 62 42 322 EXTENSION 266MM 28. 62 46 324 BRACKET 63 837 SLIDE BLOCK 8MM 29. 62 46 354 BRACKET 3. 62 46 334 BRACKET 30. 62 46 374 BRACKET 31 156 SPRING WASHER 10MM 31. -
Page 14: Extension-4H
12/89: 505 02 130: 19990630 PARTS-14 EXTENSION-4H 1. 62 42 322 EXTENSION 266MM 63 797 SLIDE BLOCK 9MM 63 837 SLIDE BLOCK 8MM 63 798 SLIDE BLOCK 9MM 3. 62 46 334 BRACKET 63 799 SLIDE BLOCK 9MM 31 156 SPRING WASHER 10MM 30. -
Page 15: Hook Suspension
12/89: 505 02 500: 19990630 PARTS-15 HOOK SUSPENSION 62 143 SAFETY LATCH 62 101 HOOK 40KN 62 114 SHACKLE W/NUT 4.75T... -
Page 16: Manual Extensions, K2
12/89: 505 02 610: 20020909 PARTS-16 MANUAL EXTENSIONS, K2 62 44 520 MANUAL EXT, 198 MM 60 99 964 LOCK PIN, 155 MM 62 44 474 BUSHING 31 156 SPRING WASHER, 10 MM 30 915 PIPE PLUG, M10 X 25... -
Page 17: Manual Extensions, K3
12/89: 505 02 620: 20020909 PARTS-17 MANUAL EXTENSIONS, K3 62 44 500 MAN EXT, COMPLETE 140MM 62 65 454 LOCK PINW/CHAIN, 85MM 62 43 434 CLAMP 31 156 LOCK WASHER 10 MM 30 915 PIPE PLUG M10X25 62 44 510 MAN. -
Page 18: Manual Extensions, K4
12/89: 505 02 630: 20020909 PARTS-18 MANUAL EXTENSIONS, K4 62 44 500 MANUAL EXT., CPL 140 MM 66 56 614 LOCK PIN W/SPLIT PIN 105MM 62 43 434 CLAMP 31 156 SPRING WASHER 10 MM 30 915 PIPE PLUG M10 X 25... -
Page 19: Inner Boom Cylinder-C150-725
12/89: 505 03 010: 19990630 PARTS-19 INNER BOOM CYLINDER-C150-725 61 71 740 INNER CYLINDER 68 92 470 SEAL KIT (INCL:4,5,7,8,12) 1. 61 71 802 CYLINDER (INCL:2) 23 342 BUSHING PM8040DX 31 322 ZERK 1/8" 90° 20 529 SCRAPER 85X95X7/10 21 918 BEARING 85/90X25 6. -
Page 20: Outer Boom Cylinder-C125-825
12/89: 505 03 050: 20020909 PARTS-20 OUTER BOOM CYLINDER-C125-825 61 76 700 OUTER CYLINDER 68 92 940 SEAL KIT (INCL:4,5,7,8,12,14) 1. 61 76 662 CYLINDER (INCL:2) 23 342 BUSHING PM8040DX 31 318 ZERK 1/8" 20 523 SCRAPER 75X85X7/10 22 101 BEARING 75/80X25 6. -
Page 21: Outer Boom Cylinder-C150-825 (4H)
12/89: 505 03 060: 19990630 PARTS-21 OUTER BOOM CYLINDER-C150-825 (4H) 61 71 980 OUTER CYLINDER 68 92 470 SEAL KIT (INCL:4,5,7,8,9) 1. 61 71 992 CYLINDER (INCL:2) 23 342 BUSHING PM8040DX 31 318 ZERK 1/8" 20 619 SEAL 85X100X13 20 330 O-RING 149.3X5.7... -
Page 22: Extension Cylinder-C63-1750 (1H)
12/89: 505 03 100: 20020909 PARTS-22 EXTENSION CYLINDER-C63-1750 (1H) 62 48 140 EXT CYLINDER 1H 68 93 090 SEAL KIT (INCL:2,3,5,6,8,9,11-13) FROM SERIAL NO. 340480 THROUGH 340805 1. 62 42 743 PISTON ROD 20 704 BACK RING 15.3X2.4 20 128 O-RING 15.3X2.4... -
Page 23: Extension Cylinder- C63-1750 (1H)
12/89: 505 03 101: 20020909 PARTS-23 EXTENSION CYLINDER- C63-1750 (1H) 62 48 140 EXT CYL, K1 C63-1750 68 93 090 SEAL KIT (INCL. 2,3,5,6,8,9,11-13) 62 42 743 PISTON ROD 20 704 BACK RING, 15.3 X 2.4 20 128 O-RING 15.3 X 2.4... -
Page 24: Extension Cylinder- C63-1750 (1H)
12/89: 505 03 102: 20020909 PARTS-24 EXTENSION CYLINDER- C63-1750 (1H) 62 48 140 EXT CYL, K1 C63-1750 68 93 510 SEAL KIT (INCL. 2,3,5,6,8,9,11-13, 15) 62 42 743 PISTON ROD 20 704 BACK RING, 15.3 X 2.4 20 128 O-RING 15.3 X 2.4... -
Page 25: Extension Cylinder-C63-1750 (2H)
12/89: 505 03 110: 19990630 PARTS-25 EXTENSION CYLINDER-C63-1750 (2H) 62 48 150 EXT CYLINDER 2H 68 93 090 SEAL KIT (INCL:2,3,5,6,8,9,11-13) 1. 62 42 743 PISTON ROD FROM SERIAL NO. 340480 THROUGH 341158 20 704 BACK RING 15.3X2.4 20 128 O-RING 15.3X2.4... -
Page 26: Extension Cylinder-C63-1750 (2H)
12/89: 505 03 111: 20020909 PARTS-26 EXTENSION CYLINDER-C63-1750 (2H) 62 48 150 EXT CYLINDER 2H 68 93 510 SEAL KIT (INCL:2,3,5,6,8,9,11-13, 15) 1. 62 42 743 PISTON ROD 20 704 BACK RING 15.3X2.4 20 128 O-RING 15.3X2.4 FROM SERIAL NO. 341159 AND UP 4. -
Page 27: Extension Cylinder-C63-1850 (3H)
12/89: 505 03 120: 19990630 PARTS-27 EXTENSION CYLINDER-C63-1850 (3H) 62 48 160 EXT CYLINDER 3H 68 93 150 SEAL KIT (INCL:2,3,5,6,8,9,11-13) 1. 62 42 843 PISTON ROD 20 704 BACK RING 15.3X2.4 20 128 O-RING 15.3X2.4 4. 62 42 723... -
Page 28: Extension Cylinder-C63-1850 (4H)
12/89: 505 03 130: 19990630 PARTS-28 EXTENSION CYLINDER-C63-1850 (4H) 62 48 170 EXT CYLINDER 4H 68 93 160 SEAL KIT (INCL:2,4,5,7,8,10-12) 1. 62 43 654 PISTON ROD 20 180 O-RING 39.2X3 3. 62 43 683 PISTON 20 911 DBL SLEEVE 63X52X4.2... -
Page 29: Stabilizer Cylinder-C80-Xxx Type V
12/89: 505 03 300: 20111201 PARTS-29 STABILIZER CYLINDER-C80-XXX TYPE V 68 93 070 SEAL KIT (INCL:2,4,6,7,8,10,11) 1 20 687 SEAL 63X73X13 62 44 590 STABILIZER CYLINDER (C80-500) 20 190 O-RING 84.5X3 62 41 730 STABILIZER CYLINDER (C80-625) 20 710 BACK RING 84.5X3... -
Page 30: Stabilizer Cylinder, C80-Xxx, Type R
12/89: 505 03 310: 20020909 PARTS-30 20 687 SEAL 63X73X13 STABILIZER CYLINDER, C80-XXX, TYPE R 68 93 070 SEAL KIT (INCL. 2,3,5,7-9,14) 10. 61 77 472 CYLINDER C80-625 62 44 660 STABILIZER CYL, C80--625 31 318 LUBRICATOR 1/8" RG LIGE... -
Page 31: Beam Cylinder-C32-120
12/89: 051 03 400: 20081119 PARTS-31 BEAM CYLINDER-C32-120 61 34 050 EXT CYL, STAB BEAM 68 92 290 SEAL KIT (INCL. 2,4-7) 60 42 983 CYLINDER 20 503 SCRAPER 60 43 034 GUIDE 20 880 BACK RING 30 X 35 20 176 O-RING 29.2 X 3... -
Page 32: Beam Cylinder-C32-170
12/89: 051 03 410: 20081119 PARTS-32 BEAM CYLINDER-C32-170 61 33 840 EXT CYL, STAB BEAM 68 92 290 SEAL KIT (INCL. 2,4-7) 61 33 873 CYLINDER 20 503 SCRAPER 60 43 034 GUIDE 20 880 BACK RING 30 X 35 20 176 O-RING 29.2 X 3... -
Page 33: Stabilizer Beam-Type Sv
12/89: 505 04 010: 20111201 PARTS-33 STABILIZER BEAM-TYPE SV 1. 61 79 343 BEAM-SGL EXT 9. 58 81 914 LOCK PLATE 30 131 SET SCR M8X16 30 888 LOCK NUT M10 3. 62 02 843 LEVER 11. 61 71 944... -
Page 34: Stabilizer Lock-Type Sv, Sr, Dr
12/89: 505 04 200: 20111201 PARTS-34 STABILIZER LOCK-TYPE SV, SR, DR 30 181 SET SCR M12X50 2. 62 45 264 BUSHING 33 473 SPRING 4. 62 45 244 HOOK 5. 61 79 334 BRACKET 30 890 LOCK NUT M12 30 113... -
Page 35: Valve Group Rs210
12/89: 505 05 010: 20020909 PARTS-35 VALVE GROUP RS210 66 48 430 VALVE BLOCK-6 SECTION 31 596 SCREW MC5X6 59 529 INLET SECTION 61 353 COVER 59 840 QUICK-RELEASE CPLG M 61 482 SPRING KIT 59 242 RELIEF VALVE 61 688... -
Page 36: Valve Group Rs210
12/89: 505 05 011: 20020909 PARTS-36 VALVE GROUP RS210 66 48 430 VALVE BLOCK-6 SECTION 31 596 SCREW MC5X6 59 529 INLET SECTION 61 353 COVER 59 840 QUICK-RELEASE CPLG M 61 482 SPRING KIT 59 242 RELIEF VALVE 61 688... -
Page 37: Valve Group, Rs210-Ce
505 05 020: 20020909 12/89: PARTS-37 61 688 PLUG VALVE GROUP, RS210-CE 66 49 140 VALVE BLOCK, 6 SECTION CE 61 480 CHECK VALVE 59 529 INLET SECTION 61 365 SEAL KIT 61 362 BRACKET FOR LEVER 59 840 QUICK-RELEASE CPLG M... -
Page 38: Valve Group, Rs210-Ce
505 05 021: 20020909 12/89: PARTS-38 61 688 PLUG VALVE GROUP, RS210-CE 66 49 140 VALVE BLOCK, 6 SECTION CE 61 480 CHECK VALVE 59 529 INLET SECTION 61 365 SEAL KIT 61 362 BRACKET FOR LEVER 59 840 QUICK-RELEASE CPLG M... -
Page 39: Valve Bracket & Dual Control
12/89: 505 05 100: 19990630 PARTS-39 VALVE BRACKET & DUAL CONTROL 64 256 BALL W/BUSHING 31 155 SPRING WASHER 8MM 2. 66 60 933 CONTROL LEVER-SHORT 30 890 LOCK NUT M12 30 888 LOCK NUT M10 14. 62 16 673... -
Page 40: Valve Bracket & Dual Control
505 05 101: 20020909 12/89: PARTS-40 VALVE BRACKET & DUAL CONTROL 64 256 BALL W/BUSHING 31 155 SPRING WASHER 8MM 2. 66 60 933 CONTROL LEVER-SHORT 30 890 LOCK NUT M12 30 888 LOCK NUT M10 14. 62 16 673... -
Page 41: Hydraulic System-Pump & Tank
12/89: 505 05 150: 20020909 PARTS-41 HYDRAULIC SYSTEM-PUMP & TANK 60 251 RETURN FILTER 1" 10. 62 02 624 OIL FILLER NECK 60 264 COVER 21 108 SEAL WASHER Ø27X34.93X2.34 60 293 O-RING 82.14X3.53 12. 66 59 754 PLUG 60 267... -
Page 42: Hydraulic System-Rotation Cylinder
12/89: 505 05 200: 20020909 PARTS-42 HYDRAULIC SYSTEM-ROTATION CYLINDER 25 108 CONNECTION 2. 61 68 184 PIPE 3. 61 68 194 PIPE 31 801 CLAMP 12MM 25 130 BANJO CONN P-RSWV 12LR 25 127 CONNECTION P-GEV 12 LR 59 977 LOAD-HOLDING VALVE 8. -
Page 43: Hydraulic System-Inner Boom Cylinder
12/89: 505 05 250: 20020909 PARTS-43 12. 61 73 363 HOSE GUIDE HYDRAULIC SYSTEM-INNER BOOM CYLINDER 30 135 SET SCR M8X30 25 127 CONNECTION 30 886 LOCK NUT M8 20 138 O-RING 10.77X2.62 62 860 HOSE-JIC 3/8X2200 O/O 30 142... -
Page 44: Hydraulic System-Outer Boom Cylinder
12/89: 505 05 300: 20020909 PARTS-44 HYDRAULIC SYSTEM-OUTER BOOM CYLINDER 25 130 BANJO CONNECTION 2. 61 79 634 PIPE 25 832 CONNECTION-JIC 25 127 CONNECTION 59 027 LOAD HOLDING VALVE 59 966 COVER 31 155 SPRING WASHER 8MM 30 138... -
Page 45: Hydraulic System-Outer Cylinder (4H)
12/89: 505 05 310: 20020909 PARTS-45 HYDRAULIC SYSTEM-OUTER CYLINDER (4H) 25 130 BANJO CONNECTION 2. 61 79 804 PIPE 25 103 PLUG 25 127 CONNECTION 59 027 LOAD HOLDING VALVE 59 966 COVER 31 155 SPRING WASHER 8MM 30 138... -
Page 46: Hydraulic System-Extension Cylinder (1H)
12/89: 505 05 350: 19990630 PARTS-46 HYDRAULIC SYSTEM-EXTENSION CYLINDER (1H) 25 127 CONNECTION 25 824 BULKHD CONNECTION-JIC 25 277 PLUG 62 860 HOSE-JIC 3/8X2200 O/O 25 347 PLUG 1/2" 59 908 25 130 BANJO CONNECTION 62 864 HOSE-JIC 3/8X3900 O/O... -
Page 47: Hydraulic System-Extension Cylinder (2H)
12/89: 505 05 360: 19990630 PARTS-47 HYDRAULIC SYSTEM-EXTENSION CYLINDER (2H) 25 127 CONNECTION 27 974 CLIP 62 860 HOSE-JIC 3/8X2200 O/O 25 130 BANJO CONNECTION 25 824 BULKHD CONNECTION-JIC 25 277 PLUG 25 108 CONNECTION 25 347 PLUG 1/2" 5. 61 41 664... -
Page 48: Hydraulic System-Extension Cylinder (2H)
12/89: 505 05 361: 20080425 PARTS-48 HYDRAULIC SYSTEM-EXTENSION CYLINDER (2H) 25 127 CONNECTION 27 974 CLIP 62 860 HOSE-JIC 3/8X2200 O/O 25 130 BANJO CONNECTION 25 824 BULKHD CONNECTION-JIC 25 277 PLUG 25 108 CONNECTION 25 347 PLUG 1/2" 5. 61 41 664... -
Page 49: Hydraulic System-Extension Cylinder (2H)
12/89: 505 05 362: 20030721 PARTS-49 HYDRAULIC SYSTEM-EXTENSION CYLINDER (2H) 25 127 CONNECTION 31 134 WASHER 6MM 62 860 HOSE-JIC 3/8X2200 O/O 27 974 CLIP 25 824 BULKHD CONNECTION-JIC 25 130 BANJO CONNECTION (was 3) 25 108 CONNECTION 25 277... -
Page 50: Hydraulic System-Extension Cylinder (3H)
12/89: 505 05 370: 20020909 PARTS-50 25 347 PLUG 1/2" HYDRAULIC SYSTEM-EXTENSION CYLINDER (3H) 22. 61 79 854 PIPE 25 127 CONNECTION 23. 62 43 764 PIPE 62 860 HOSE-JIC 3/8X2200 O/O 24. 62 45 704 GUIDE SHOE 25 824... -
Page 51: Hydraulic System-Extension Cylinder (3H)
12/89: 505 05 371: 20080425 PARTS-51 25 347 PLUG 1/2" HYDRAULIC SYSTEM-EXTENSION CYLINDER (3H) 22. 61 79 854 PIPE 25 127 CONNECTION 23. 62 43 764 PIPE 62 860 HOSE-JIC 3/8X2200 O/O 24. 62 45 704 GUIDE SHOE 25 824... -
Page 52: Hydraulic System-Extension Cylinder (3H)
12/89: 505 05 372: 20030721 PARTS-52 25 347 PLUG 1/2" HYDRAULIC SYSTEM-EXTENSION CYLINDER (3H) 22. 61 79 854 PIPE 25 127 CONNECTION 23. 62 43 764 PIPE 62 860 HOSE-JIC 3/8X2200 O/O 24. 62 45 704 GUIDE SHOE 25 824... -
Page 53: Hydraulic System-Extension Cylinder (4H)
12/89: 505 05 380: 20020909 PARTS-53 25 277 PLUG HYDRAULIC SYSTEM-EXTENSION CYLINDER (4H) 21. 62 43 764 PIPE 25 127 CONNECTION 22. 61 79 854 PIPE 62 860 HOSE-JIC 3/8X2200 O/O 23. 62 43 774 PIPE 25 824 BULKHD CONNECTION-JIC 24. -
Page 54: Hydraulic System-Extension Cylinder (4H)
505 05 381: 20080425 12/89: PARTS-54 25 277 PLUG HYDRAULIC SYSTEM-EXTENSION CYLINDER (4H) 21. 62 43 764 PIPE 25 127 CONNECTION 22. 61 79 854 PIPE 62 860 HOSE-JIC 3/8X2200 O/O 23. 62 43 774 PIPE 25 824 BULKHD CONNECTION-JIC 24. -
Page 55: Hydraulic System-Extension Cylinder (4H)
12/89: PARTS-55 505 05 382: 20030721 25 277 PLUG HYDRAULIC SYSTEM-EXTENSION CYLINDER (4H) 21. 62 43 764 PIPE 25 127 CONNECTION 22. 61 79 854 PIPE 62 860 HOSE-JIC 3/8X2200 O/O 23. 62 43 774 PIPE 25 824 BULKHD CONNECTION-JIC 24. -
Page 56: Hydraulic System-Stabilizers-Type Sv
12/89: 505 05 450: 20111201 PARTS-56 HYDRAULIC SYSTEM-STABILIZERS-TYPE SV 25 180 CONNECTION 25 829 CONNECTION-JIC 62 876 HOSE-JIC 1/4X3400 V/O 62 875 HOSE-JIC 1/4X2150 V/O 25 130 BANJO CONNECTION 6. 61 79 754 PIPE 7. 61 79 764 PIPE 8. 61 79 774... -
Page 57: Hydraulic System, Stabilizers, Type Sr
12/89: 505 05 460: 20020909 PARTS-57 HYDRAULIC SYSTEM, STABILIZERS, TYPE SR 25 130 CONNECTION 2. 61 74 314 PIPE 25 195 CONN P-GEV12L/R1/4-WD 60 472 PILOTED CHECK VALVE 25 829 CONNECTION,JIC P40XS8-1/4 6. 61 74 324 PIPE C80-625 31 418... -
Page 58: Mounting Fittings
12/89: 505 06 100: 20020909 PARTS-58 MOUNTING FITTINGS 32 313 NUT M30X2 2. 66 58 094 WASHER 3. 68 86 864 MOUNTING BOLT 600MM 4. 68 86 874 MOUNTING BOLT 710MM 5. 68 86 884 MOUNTING BOLT 850MM 6. 68 81 704 MOUNTING PLATE 7. -
Page 59: Mounting Fittings
505 06 110: 20020909 12/89: PARTS-59 MOUNTING FITTINGS 30 833 NUT 7/8' UNF 66 57 044 WASHER 66 57 614 MOUNTING BOLT 850mm 66 59 924 SPACER 66 59 914 U-SECTION 59 58 574 CLAMP... -
Page 60: Valve Block, Stabilizers, 2 Function
12/89: 505 07 010: 20020909 PARTS-60 VALVE BLOCK, STABILIZERS, 2 FUNCTION 59 561 VALVE BLOCK 30 433 SCREW MC 5 X 16 61 679 MAIN-RELIEF VALVE TB 150 61 493 SEAL KIT 20 129 O-RING ø17.3 X 2.4 61 366 PLUG 1/2"... -
Page 61: Valve Block, Stabilizers, 4 Function
12/89: 505 07 020: 20020909 PARTS-61 VALVE BLOCK, STABILIZERS, 4 FUNCTION 59 122 VALVE BLOCK, COMPLETE 59 205 MAIN-RELIEF VALVE, 125 BAR... -
Page 62: Parts For Series Connection
12/89: 505 07 050: 20020909 PARTS-62 PARTS FOR SERIES CONNECTION 66 31 280 CONTROL LEVER, LONG 64 262 BALL ø32 X 10 MM 61 364 FROM SERIAL NO. 340480 THROUGH 340886 61 320 LOCK FOR PIN 30 142 STEEL BOLT M8X70... -
Page 63: Parts For Series Connection
12/89: 505 07 051: 20020909 PARTS-63 PARTS FOR SERIES CONNECTION 68 82 770 CONTROL LEVER, LONG 48 406 KNOB FROM SERIAL NO. 340887 AND UP 61 364 61 320 LOCK FOR PIN 30 142 STEEL BOLT M8X70 30 886 LOCK NUT M8... -
Page 64: Extra Valve, K1-K2
12/89: 505 07 170: 20020909 PARTS-64 24. 62 46 424 CLAMP 1 EXTRA VALVE, K1-K2 60 619 QUICK RELEASE CPLG, F 3/8" 25 845 CPLG NUT BTX-S 12 60 620 QUICK RELEASE CPLG, M 3/8" 25 844 BACK RING TX-S 12... -
Page 65: Extra Valve, K3-K4
12/89: 505 07 180: 20020909 PARTS-65 25 844 BACK RING TX-S 12 1 EXTRA VALVE, K3-K4 62 849 HOSE 3/8" X 2850 S/S 60 619 QUICK-RELEASE CPLG, F 3/8" 28. 62 46 434 CLAMP 60 620 QUICK-RELEASE CPLG, M 3/8"... -
Page 66: Supplemantary Kit For 2 Extra Valves, K1-K2
12/89: 505 07 190: 20020909 PARTS-66 SUPPLEMANTARY KIT FOR 2 EXTRA VALVES, K1-K2 60 619 QUICK-RELEASE CPLG F 3/8" 60 620 QUICK-RELEASE CPLG M 3/8" 60 621 DUST CAP M 3/8" 60 622 DUST CAP F 3/8" 25 831 CONNECTION, JIC F40XS12-3/8 62 989 HOSE JIC 3/8"... -
Page 67: Supplementary Kit For 2 Extra Valves, K3-K4
12/89: 505 07 200: 20020909 PARTS-67 SUPPLEMENTARY KIT FOR 2 EXTRA VALVES, K3-K4 60 619 QUICK-RELEASE CPLG F 3/8" 60 620 QUICK-RELEASE CPLG M 3/8" 60 621 DUST CAP M 3/8" 60 622 DUST CAP F 3/8" 25 831 CONNECTION, JIC F40XS12-3/8 62 990 HOSE JIC 3/8"... -
Page 68: Hydraulic System, Beam Cylinder, Type Sv/Sr
12/89: 051 07 320: 20081 119 PARTS-68 HYDRAULIC SYSTEM, BEAM CYLINDER, TYPE SV/SR 30 114 SET SCREW M6X25 61 74 344 CYLINDER BRACKET 30 152 SET SCREW M10X14 31 156 SPRING WASHER 10 MM 61 74 374 33 105 SNAP RING... -
Page 69: Hydraulic System, Beam Cylinder, Type Dv/Dr
12/89: 051 07 330: 20081 119 PARTS-69 HYDRAULIC SYSTEM, BEAM CYLINDER, TYPE DV/DR 30 176 SET SCREW M12X25 31 158 SPRING WASHER 12MM 61 76 743 BRACKET 62 525 HOSE 1/4" X 400 O/V 31 959 LOCK NUT, SS M16... -
Page 70: Decal Kit-English (95715498)
DANGER-CRANE LOADLINE 12. 70392888 DANGER-OPER RESTRICT 13. 70392890 DANGER-STOW/UNFOLD 14. 70392891 DANGER-DRIVELINE 15. 70394189 OIL RECOMMENDATIONS 16. 70394670 IMT MATL HNDLNG SYS 17. 70029119 SERIAL NUMBER DECAL KIT-SPANISH (95715499) 1. 70029251 IMT DIAMOND 2. 76393551 GREASE WEEKLY-RH 3. 70393516 DANGER-ELECTROCUTION 4. -
Page 71: Decal Kit-12/89 (95716095) (Thru 4-07)
TOP OF BOOM) 14 (BOTH SIDES) TOP SEAT (BOTH CONTROL STABILIZERS) LEVERS (REF) TOP SEAT VERSION DECAL KIT-12/89 (95716095) (THRU 4-07) 16. 70392891 DANGER-DRIVELINE 99903223 DRAWING-DECAL KIT 17. 70394189 OIL RECOMMENDATIONS 1. 70029251 IMT DIAMOND 18. 70394670 IMT MATL HNDLNG SYS 2. -
Page 72: Overload Shutdown - Stand Alone (99903341-1)
12/89: 99903341.01: 20011115 PARTS-72 OVERLOAD SHUTDOWN - STAND ALONE (99903341-1) -
Page 73: Overload Shutdown W/Radio Remote (99903341-2)
12/89: 99903341.02: 20020311 PARTS-73 OVERLOAD SHUTDOWN W/RADIO REMOTE (99903341-2) -
Page 74: Overload Shutdown W/Tethered Remote (99903341-3)
12/89: 99903341.03: 20020311 PARTS-74 OVERLOAD SHUTDOWN W/TETHERED REMOTE (99903341-3) -
Page 75: Overload Shutdown Install Instructions (99903341-4)
4200 NOTE: This chart indicated setting for initial pressure switch starting points, except for the 12/89. The pressures for the 12/89 ar e actual pressure settings. All cranes need to be tested for proper setting of pressure switches at the time of installation. -
Page 76: 12/89 Crane Shutdown (99903342-1)
12/89: 99903342.01: 20011115 PARTS-76 12/89 CRANE SHUTDOWN (99903342-1) 73540085 VALVE BLOCK ASY 72532358 ADPTR #8MSTR #8MJIC 72532658 ELBOW #8MJIC #8FJIC SW 72053767 ELBOW #12MSTR #12MJIC 90° 1 72532950 TEE-SWVL NUT RUN JIC 12 72532696 ELBOW #12MJIC #12FJIC SW 72060016 CAP SCR 1/4-20X4.00 HH GR5 Z 2... -
Page 77: 12/89 Crane Shutdown (99903342-2)
12/89: 99903342.02 : 20011115 PARTS-77 12/89 CRANE SHUTDOWN (99903342-2) -
Page 78: Power Stabilizer Kit Installation Instructions
12/89: 20111201 PARTS-78 POWER STABILIZER KIT INSTALLATION INSTRUCTIONS 1. Remove stabilizer lock on crane curb-side. 2. Remove nut on rod that comes through housing on both ends of crane base. 3. Remove the two bolts on the stabilizer stop. - Page 79 12/89: 20111201 PARTS-79 4. Remove the two bolts and pin that hold the roller in place. Pull stabilizer halfway out. USING A HOIST OR SUPPORT, remove the stabilizer completely. 5. Remove this rod from the st a bilizer. Set aside.
- Page 80 12/89: 20111201 PARTS-80 7. Install cylinder in stabilizer leg as shown. Note: Fittings must face upward. 8. Install the stabilizer lock (removed in S tep 1 from the crane curb-side) and wear pad on the inside of the crane. 9. Slide stabilizer leg and cylinder into base. Make sure fittings face upward.
- Page 81 12/89: 20111209 PARTS-81 11. After sliding stabilizer back into the crane base, slide bracket on the end of the cylinder as shown. Pin bracket to cylinder, then bolt in place (4 bolts) to the crane base. 12. Once bracket is bolted in place, use 6 mm bolt to hold cylinder in place.
- Page 82 12/89: 20020909 PARTS-82 15. Install control rods and cross control rod. See Step 17. 16. Port T1 is located on the valvebank bottom port next to the base. Remove the plug and screw in plug #61367. This must be installed to build up pressure so that the power stabilizers will function correctly.
- Page 83 12/89: 20020909 PARTS-83 19. Connect 1/2" x 52" hose to the bottom port on the two-section valvebank as shown. Run hose under the slew cylinder. This hose will connect to the T on the tank in step 18. 20. Run the 52" return hose from the two section valvebank to the tank on the front side of the crane as shown.
- Page 84 12/89: 20020909 PARTS-84 22. The top set of hoses for the power-out cylinder control the curb side. The hose closest to the control handle connects on the base end of the cylinder . The other hose connects to the port tube on the cylinder.
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Page 85: Winch Conversion Kit- Parts List (99903254-1)
31 179 WASHER 37X21X3MM (PART OF 2) 4REF 30 894 NUT-LOCK M20 (PART OF 2) 4REF NOTE: FOR 12/89 MODEL CRANE: 30 155 CAP SCR M10X25 (PART OF 2) 4REF SINGLE LINE WINCH KIT 91716396 31 164 WASHER-SPRING 14MM TWO-PART LINE WINCH KIT... -
Page 86: Conversion Kit-Winch - Drawing (99903254-1)
12/89: 99903254.01: 20030623 PARTS-86 CONVERSION KIT-WINCH - DRAWING (99903254- CONTINUED ON FOLLOWING PAGE BOOM SHOWN IN FOLDED POSITION 29 (4) 10 (4) 11 (4) 4 (2) 5 (4) 6 (4) BOOM (REF) BOOM TIP DIRECTION... -
Page 87: Conversion Kit-Winch (99903254-2)
12/89: 99903254.02: 20030623 PARTS-87 CONVERSION KIT-WINCH (99903254-2) CONTINUED ON FOLLOWING PAGE... -
Page 88: Conversion Kit-Winch (99903254-3)
12/89: 99903254.03: 20111201 PARTS-88 CONVERSION KIT-WINCH (99903254-3) -
Page 89: Cable & Hook Kit (41716422)
12/89: 41716422.01: REV. E 20110207 PARTS-89 CABLE & HOOK KIT (41716422) 1. 52716416 YOKE 2. 52716421 3. 70580148 WIRE ROPE ASM 7/16X140' 4. 70733515 HOOK 2.5TON SWVL 5. 60030255 SHEAVE 9" 6. 60118434 DOWN HAUL WEIGHT 7. 70145121 COLLAR 8. 72661367 PIN-QUICK RELEASE 9. -
Page 90: Snatch Block Asm (41716423)
12/89: 41716423.01: 20030623 PARTS-90 SNATCH BLOCK ASM (41716423) 1. 52716413 SNATCH BLOCK 2. 60122891 3. 72661367 PIN-QUICK RELEASE 4. 70732882 HOOK 5.9TON SWVL 5. 72053508 ZERK 1/8NPT 6. 70034382 CAP-GREASE BOOM (REF) CABLE AND HOOK KIT (REF) - Page 91 12/89: PARTS-91...
- Page 92 12/89: PARTS-92 IOWA MOLD TOOLING CO., INC. BOX 189, GARNER, IA 50438-0189 641-923-3711 MANUAL PART NUMBER: 99903049...