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IMT 5005i Parts & Specifications

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IOWA MOLD TOOLING CO., INC.
P.O. Box 189
Garner, IA 50438
Tel: 641.923.3711
Fax: 641.923.2424
www.imt.com
Manual # 99904387
IMT 5005i / 6006i
Parts &
Specifications
Revised 09-29-2020
Copyright © 2020 Iowa Mold Tooling Co., Inc.
All rights reserved
No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any
means, electronic, mechanical, photocopying, recording or otherwise without the prior written permission of Iowa
Mold Tooling Co., Inc.
Iowa Mold Tooling Co., Inc. is an Oshkosh Corporation Company

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  • Page 1 P.O. Box 189 Garner, IA 50438 Tel: 641.923.3711 Fax: 641.923.2424 www.imt.com Manual # 99904387 IMT 5005i / 6006i Parts & Specifications Revised 09-29-2020 Copyright © 2020 Iowa Mold Tooling Co., Inc. All rights reserved No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording or otherwise without the prior written permission of Iowa Mold Tooling Co., Inc.
  • Page 2 70490167 3.27” 2.70” ORANGE , BLACK AND WHITE 5-29-18 PROP 65 70490167 IMT 5005i / 6006i - Manual # 99904387...

  • Page 3: Table Of Contents

    Assemblies & Grease Zerk Locations ......................12 5005i & 6006i (12V) Recommended Spare Parts List .................13 5005i & 6006i(12V) Crane Installation (99904394) ..................15 5005i & 6006i(12V) Electric Crane Battery Circuit (99904884) ..............21 Telescopic Crane Orientation ........................22 Electric Crane Control ..........................23 Parts Parts Information ............................26...
  • Page 4 General Information Decal Installation (99904470) ........................114 Turntable Bearing Inspection ........................117 Turntable Bearing Tilt Test ......................... 117 Turntable Bearing Thread Tightening ......................118 Torque Charts ............................119 Torque Charts (Metric) ..........................120 IMT 5005i / 6006i - Manual # 99904387...

  • Page 5: Introduction

    Introduction Section - 1 Section - 1 Introduction IMT 5005i / 6006i - Manual # 99904387...

  • Page 6: Introduction

    No warranty - verbal, written or implied - other than the official, published IMT new machinery and equipment warranty will be valid with this unit. In addition, it is also the user’s responsibility to be aware of existing Federal, State and Local codes and regulations governing the safe use and maintenance of this unit.

  • Page 7: Specifications

    Specifications Section - 2 Section - 2 Specifications IMT 5005i / 6006i - Manual # 99904387...

  • Page 8: 5005I & 6006I(12V) Technical Data-General Specifications

    CYLINDER SPECIFICATIONS 4.0" bore; 4.5” bore 21.43" stroke 21.43” stroke Lower Boom Cylinder (10 cm bore) (11.4 cm bore) (54.4 cm stroke) (183 cm stroke) 2.5” bore; Extension Boom Cylinder 72” stroke IMT 5005i / 6006i - Manual # 99904387...
  • Page 9 Elevated RPM required if additional high amperage draw systems will be in use while crane is being operated. Duty cycle and absolute continuous on-time according to the crane user manual. Duty Cycle Winch is not operated simultaneously with any other function. IMT 5005i / 6006i - Manual # 99904387...

  • Page 10: 5005I - Load Capacity Chart

    BOX 189, GARNER, IA 50438-0189 TEL: 641-923-3711 FAX: 641-923-2424 70397492 NOTES: MATL: .OO5“ VELVET FINISH LEXAN REVISIONS IMT 5005i / 6006i - Manual # 99904387 ECN/CN DESCRIPTION DATE ADHESIVE: 3M 468 HI-PERFORMANCE APPLIED AFTER SCREENING ADDED WIRE ROPE INFORMATION 12-15-15 SIZE: 6”W x 8.5"H...

  • Page 11: Load Capacity Chart

    DEVICES ARE PART OF THE LOAD LIFTED AND MUST BE DEDUCTED FROM THE CAPACITY. IOWA MOLD TOOLING CO., INC. BOX 189, GARNER, IA 50438-0189 TEL: 641-923-3711 FAX: 641-923-2424 70397493 NOTES: RE VIS IONS IMT 5005i / 6006i - Manual # 99904387 MATL: .OO5“ VELVET FINISH LEXAN REV ECN/CN DESCRIPTION DATE ADHESIVE:...

  • Page 12: 5005I & 6006I Geometric Configuration

    Geometric Configuration (12V) 5'-10" (1.77 m) 4'-3" (1.30 m) 2'-9" (83.8 cm) 23'-1" (7.03 m) 17'-3" (5.30 m) 11'-10" (3.60 m) 1'-7" (48.2 cm) 10'-0" (3.05 m) 16'-0" (4.88 m) 22'-0" (6.71 m) IMT 5005i / 6006i - Manual # 99904387...

  • Page 13: Pump & Motor Performance

    Avoid motor damage! Operate within performance curves shown. The 12V Powerpack Motor for the 5005i and 6006i crane cannot be run continuously without Serious motor damage. The pump has a MAXIMUM duty cycle of 2.5 minutes which must be followed by cool-down to ambient temperature.
  • Page 14 The five minute duty cycle must be adhered to. Operators have a choice of running the crane intermittently all day, using the duty cycles per the S2 and S3 curves, or at full power for 2.5 minutes, which MUST be followed by a complete cool-down to ambient. IMT 5005i / 6006i - Manual # 99904387...
  • Page 15 Specifications Section - 3 Section - 3 Crane Reference IMT 5005i / 6006i - Manual # 99904387...

  • Page 16: Assemblies & Grease Zerk Locations

    LOWER BOOM PIN NOTE: All application points must be greased weekly under normal workloads and moderate weather conditions. Under severe operating conditions, lubricate more frequently. See the IMT Electric Crane Operation & Safety manual P/N: 99905190, for additional lubrication requirements. NOTE: Image may be different depending on production date.

  • Page 17: 5005I & 6006I (12V) Recommended Spare Parts List

    73511308 24V POWER UNIT 77043065 MOTOR (24V) 77043066 MOTOR (24V) 73511307 PUMP 73511307 PUMP 73540517 RELIEF VALVE ASSEMBLY 73540517 RELIEF VALVE ASSEMBLY 74399495 RESERVOIR 74399495 RESERVOIR 70734788 BREATHER CAP 70734788 BREATHER - CAP IMT 5005i / 6006i - Manual # 99904387...
  • Page 18 71570923 WINCH (12V) 71570923 WINCH (12V) CONTACTOR (THROUGH 77041801 CONTACTOR (12V OR 24V) 77041802 05/13/13) 77744175 BRUSH KIT 77744174 BRUSH KIT 77566638 BRAKE ASSEMBLY 77566637 BRAKE ASSEMBLY 71570933 WINCH (24V) 71570933 WINCH (24V) IMT 5005i / 6006i - Manual # 99904387...

  • Page 19: 5005I & 6006I(12V) Crane Installation (99904394)

    Install the crane only on an IMT designed and approved truck body. The body must be designed to sustain the forces imposed by the crane when lifting the full rated load.
  • Page 20 All mounting capscrews must be grade 8 zinc coated of proper length. Failure to use proper length capscrews could cause the bolts to bottom out before torqued. IMT 5005i / 6006i - Manual # 99904387...
  • Page 21 9" 9" 13" ALLOW 16" (40.6 cm) RADIUS FOR SWING CLEARANCE 16,17 2. The electrical power switch (item #7) provides power for the crane. Install the switch onto the power unit cover. IMT 5005i / 6006i - Manual # 99904387...
  • Page 22 Use the parts list above to identify parts. Your crane installation kit, 51721572, includes a 10.7 m (35’) long cable, IMT # 89044276 (item #13 in the parts list). Approximately 7.6 m (25’) of this cable is required to connect the crane power switch to the vehicle battery, and the rest of the cable is used for ground connections between the crane, vehicle battery, auxiliary battery, and chassis ground.
  • Page 23 The vehicle factory ground is NOT sufficient to carry the current required by the crane. Without this extra ground cable, your crane may not operate at rated capacity, and motor, contactor, or electrical damage may occur. IMT 5005i / 6006i - Manual # 99904387...
  • Page 24 (FUSEHOLDER) TERMINAL) NOTES: 1. Use bulkhead pass-through connectors when power or ground passes through a compartment wall (IMT #77041774) 2. Reference drawing 99904884 for wiring diagram. 3. Use the highest rating cold-cranking amp battery available up to 1,000 CCA. Underhood and auxiliary batteries must be identical.

  • Page 25: 5005I & 6006I(12V) Electric Crane Battery Circuit (99904884)

    Specifications Crane Reference 5005i & 6006i Electric Crane Battery Circuit (99904884) (12V) NOTE: 1. Electric bulkhead pass-thru connector. Use whenever power or ground passes through a compartment wall. IMT 5005i / 6006i - Manual # 99904387...

  • Page 26: Telescopic Crane Orientation

    Telescopic Crane Orientation When an IMT telescopic crane is not factory-installed on a body, the crane is packed with the boom oriented as it is built on a test stand to facilitate handling. Install the crane on the body with boom pointing backward. Once the crane is bolted down, it can be rotated 180°...

  • Page 27: Electric Crane Control

    Crane Reference Electric Crane Control IMT’s Electric Cranes are controlled by radio or tethered remote controls. This telescopic crane includes a tethered remote control with a radio remote control option. For complete details on operating your telescopic crane, refer to the IMT Electric Cranes Operation &...
  • Page 28 This page left intentionally blank IMT 5005i / 6006i - Manual # 99904387...

  • Page 29: Parts

    Parts Section 4 Section 4 Parts IMT 5005i / 6006i - Manual # 99904387...

  • Page 30: Parts Information

    CRANE IDENTIFICATION Every IMT crane has an identification placard (see figure). This placard is attached to the inner boom, mast, or crane base. When ordering parts, communicating warranty information, or referring to the unit in correspondence, always include the serial number and model numbers.
  • Page 31 3. Give the serial number of the unit.Specify the complete part number. When ordering cylinder parts, or one of the main weldments, always give the stamped part number. 4. Give a complete description of the part. 5. Specify the quantity required. IMT 5005i / 6006i - Manual # 99904387...

  • Page 32: Electric Crane Power Safety

    70392865 1. Make sure the power switch located inside the crane cabinet is turned to the OFF position. 2. Make sure the crane power disconnect cable is disconnected from the vehicle battery. IMT 5005i / 6006i - Manual # 99904387...
  • Page 33 This page left intentionally blank IMT 5005i / 6006i - Manual # 99904387...

  • Page 34: 5005I - Mast Assembly (99904334)

    ROTATOR & MAST ASSEMBLY TORQUE TO 160 FT-LB BASE & ROTATOR ASSEMBLY USE THESE TAPPED HOLES FOR ELECTRICAL BRACKET USE THESE TAPPED HOLES FOR ELECTRICAL BRACKET VALVE BANK & POWER UNIT ELECTRIC ROTATOR BRACKET LOCATION IMT 5005i / 6006i - Manual # 99904387...
  • Page 35 Parts Section 4 99904334-1 LOWER CYLINDER & GEAR SHROUD ASSEMBLY CONTACTOR ASSEMBLY DETAIL A IMT 5005i / 6006i - Manual # 99904387...
  • Page 36 SCR-MACH # 8-32X 1.25 BTNHD SS 72601941 SCR-MACH .25-20X .38 BTNHD ZC 72602010 SCR-MACH # 8-32X 1.50 BTNHD SS 72601949 CAP SCR .50-13X 1.25 SH ZC 51721944 CABLE ASM- 1GA-3/8RNGX SWVL MX 60.00LG IMT 5005i / 6006i - Manual # 99904387...
  • Page 37 Apply black “Molub-Alloy 936 SF Heavy” gear grease to turntable gear. WARNING DO NOT CONNECT ELECTRICAL POWER TO CRANE UNTIL ALL CONNECTIONS HAVE BEEN TESTED. SEVER INJURY COULD RESULT. ATTACH ELECTRICAL WIRES AND GROUNDS TO COMPONENTS BEFORE CONNECTING TO MAST. IMT 5005i / 6006i - Manual # 99904387...

  • Page 38: 6006I - Mast Assembly (99904454)

    160 FT-LB BASE & ROTATOR ASSEMBLY ROTATOR & MAST ASSEMBLY 24 34 USE THESE TAPPED HOLES FOR ELECTRICAL BRACKET USE THESE TAPPED HOLES FOR ELECTRICAL BRACKET VALVE BANK & POWER UNIT ASSEMBLY IMT 5005i / 6006i - Manual # 99904387...
  • Page 39 BRKT-VLV MNT 73511282 POWER UNIT- 2.54CC 12VDC 60141131 PLATE-ELEC ROTATOR BRKT BOTTOM 60141130 PLATE- ELEC ROTATOR BRKT TOP 6006I REV. L NOTE: APPLY BLACK “MOLUB-ALLOY 936 SF HEAVY” GEAR GREASE TO TURNTABLE GEAR. IMT 5005i / 6006i - Manual # 99904387...

  • Page 40: 6006I - Contactor Assembly (99904454)

    Parts Section 4 6006i - Contactor Assembly (99904454) DETAIL A 51 34 ATTACH GROUND CABLE AT THIS POINT CONTACTOR ASSEMBLY 23 33 31 LOWER CYLINDER & GEAR SHROUD ASSEMBLY IMT 5005i / 6006i - Manual # 99904387...
  • Page 41 KEEPER-PIN .50 REV. L WARNING DO NOT CONNECT ELECTRICAL POWER TO CRANE UNTIL ALL CONNECTIONS HAVE BEEN TESTED. SEVER INJURY COULD RESULT. ATTACH ELECTRICAL WIRES AND GROUNDS TO COMPONENTS BEFORE CONNECTING TO MAST. IMT 5005i / 6006i - Manual # 99904387...

  • Page 42: 5005I & 6006I - Valve Bank (73734304 & 73734375)

    Parts Section 4 5005i & 6006i - Valve Bank (73734304 & 73734375) END OF TEST 6.284 SAE #4 ORB PORT (4 PLACES) 2.438 SAE #4 ORB PORT SAE #4 ORB PORT 0.00 SAE #4 ORB PORT (2 PLACES) 0.151 0.00 0.188...
  • Page 43 73540527 COIL, 24V PLUG, EXPANDER, 7MM REV. A NOTE: For parts not listed, please contact IMT Technical Support:: Iowa Mold Tooling Co., Inc. Box 189, Garner, IA 50438-0189 Telephone: 641-923-3711 Technical Support Fax: 641-923-2424 IMT 5005i / 6006i - Manual # 99904387...

  • Page 44: 5005I - Cylinder, Lower (51721395)

    Parts Section 4 5005i - Cylinder, Lower (51721395) IMT 5005i / 6006i - Manual # 99904387...
  • Page 45 ROD: Ø2.25 X 31.20LG OPER. PSI: 2500 PSI PISTON TORQUE: 710-740 PSI STINGER: Ø1.44 X 2.62LG HEAD TORQUE: 400 FT-LB CYL. STROKE: 21.43 CARTRIDGE TORQUE: 30-35 FT-LB LOCKNUT TORQUE: – CAP SCR TORQUE: – IMT 5005i / 6006i - Manual # 99904387...
  • Page 46 Parts Section 4 51721395-1 IMT 5005i / 6006i - Manual # 99904387...
  • Page 47 ROD: Ø2.25 X 31.20LG OPER. PSI: 2500 PSI PISTON TORQUE: 710-740 PSI STINGER: Ø1.44 X 2.62LG HEAD TORQUE: 400 FT-LB CYL. STROKE: 21.43 CARTRIDGE TORQUE: 30-35 FT-LB LOCKNUT TORQUE: – CAP SCR TORQUE: – IMT 5005i / 6006i - Manual # 99904387...

  • Page 48: 6006I - Cylinder, Lower (51721396)

    Parts Section 4 6006i - Cylinder, Lower (51721396) SECTION A-A IMT 5005i / 6006i - Manual # 99904387...
  • Page 49 GLAND, AND HOLDING VALVE SEALS, NYLON LOCK RING, CAST IRON PISTON RINGS, AND ROD STINGER THREADS. 4. ITEM #8, STOP TUBE, REPLACES 6A025022 WAFER LOCK. USE STOP TUBE INSTEAD OF WAFER LOCK WHEN RESEALING CYLINDER. IMT 5005i / 6006i - Manual # 99904387...

  • Page 50: 5005I & 6006I-Boom Assembly (99904335)

    Parts Section 4 5005I & 6006i-Boom Assembly (99904335) IMT 5005i / 6006i - Manual # 99904387...
  • Page 51 NUT .25-20 HEX NYLOCK 72063001 WASHER .25 FLAT 72063003 WASHER .38 FLAT 72063005 WASHER .50 FLAT 72063053 WASHER .50 LOCK 72063051 WASHER .38 LOCK 70144209 PIN- .75X 4.50 LG WS80-WS100 REV. E IMT 5005i / 6006i - Manual # 99904387...
  • Page 52 Parts Section 4 6006I 99904335-1 (CONTINUED) BOOM EXTENSIONS IMT 5005i / 6006i - Manual # 99904387...
  • Page 53 NUT .25-20 HEX NYLOCK 72063001 WASHER .25 FLAT 72063003 WASHER .38 FLAT 72063005 WASHER .50 FLAT 72063053 WASHER .50 LOCK 72063051 WASHER .38 LOCK 70144209 PIN- .75X 4.50 LG WS80-WS100 REV. E IMT 5005i / 6006i - Manual # 99904387...

  • Page 54: 5005I-Crane & Winch Assembly (99904336)

    Parts Section 4 5005i-Crane & Winch Assembly (99904336) DETAIL B CONNECT THE WIRE TERMINALS (77040051) TO COMMON AND NORMALLY OPEN ON ATB SWITCH. DETAIL A IMT 5005i / 6006i - Manual # 99904387...
  • Page 55 CAP SCR M12-1.75X 40 SH PLAIN 72602011 SCR-MACH # 8-32X .62 BTNHD ZC 72063239 WASHER # 8 LOCK 71413880 COVER W/O SOCKET 60144651 BRKT- CORD REEL MNT 52725217 WLDMT-WINCH CONTACTOR BRKT REV. T IMT 5005i / 6006i - Manual # 99904387...
  • Page 56 Parts Section 4 99904336-2 40 31 28 39 36 IMT 5005i / 6006i - Manual # 99904387...
  • Page 57 1. Use anti-seez on pins. 2. All electrical grounds must be free of paint, grease, and oil. 3. If required use (72063036) machny bushings between mast and boom when installing pin, 52721425. IMT 5005i / 6006i - Manual # 99904387...
  • Page 58 Parts Section 4 99904336-3 IMT 5005i / 6006i - Manual # 99904387...
  • Page 59 HAIR PIN .16 DIA .63-1.00 SHAFT (PART OF 70144209) 70580198 WIRE ROPE ASM-.31(6X19 IWRC)X 80’ RRL 70735100 HOOK-SWVL POS LOCK BBRG 3TON 72661543 PIN-QUICK 316-10QP 70034382 CAP-GREASE PRO20 GC-RED 72053508 ZERK-NPT .12 REV. T IMT 5005i / 6006i - Manual # 99904387...

  • Page 60: 6006I-Crane & Winch Assembly (99904456)

    Parts Section 4 6006i-Crane & Winch Assembly (99904456) CONNECT THE WIRE TERMINALS (77040051) TO COMMON AND NORMALLY OPEN ON ATB SWITCH DETAIL B DETAIL A IMT 5005i / 6006i - Manual # 99904387...
  • Page 61 CAP SCR M12-1.75X 40 SH ZC 72602011 SCR-MACH # 8-32X .62 BTNHD ZC 72063239 WASHER # 8 LOCK 71413880 COVER W/O SOCKET 60144651 BRKT- CORD REEL MNT 52725217 WLDMT-WINCH CONTACTOR BRKT REV. T CN616-1 IMT 5005i / 6006i - Manual # 99904387...
  • Page 62 Parts Section 4 99904456-1 IMT 5005i / 6006i - Manual # 99904387...
  • Page 63 CAP SCR .50-13X 1.00 HH GR5 Z 72063001 WASHER .25 FLAT 72063049 WASHER .25 LOCK 72063053 WASHER .50 LOCK 44.. 72601941 SCR-MACH .25-20X .38 BTNHD ZC 71415015 KEEPER-PIN .50 REV. T CN616-1 IMT 5005i / 6006i - Manual # 99904387...
  • Page 64 Parts Section 4 99904456-2 IMT 5005i / 6006i - Manual # 99904387...
  • Page 65 HAIR PIN .16 DIA .63-1.00 SHAFT (PART OF 70144209) 70149793 COLLAR-SHAFT 2 PIECE 11/16 IN 70735100 HOOK-SWVL POS LOCK BBRG 3TON 72661543 PIN-QUICK 316-10QP 70034382 CAP-GREASE PRO20 GC-RED 72053508 ZERK-NPT .12 60030327 SPACER- SNATCH BLOCK REV. T CN616-1 IMT 5005i / 6006i - Manual # 99904387...

  • Page 66: Electrical Installation (99904437)

    GROUND CABLES ROUTED TO OUTSIDE OF MAST ELECTRIC ROTATOR BRACKET (BOTTOM) WIRE HARNESS WIRE HARNESS (WINCH DOWN) (WINCH UP) TO CRANE BOX CRANE BASE TO 300 AMP KEYED SWITCH IN CRANE BOX IMT 5005i / 6006i - Manual # 99904387...
  • Page 67 CABLE ASM-2A-5/16RNG X 5/16RNG X 18.00LG BLK 77441302 TERM INSUL RED #8-2 GA WIRE 77441303 TERM INSUL BLK #8-2 GA WIRE 72063050 WASHER .31 LOCK 72060021 CAP SCR .31-18X .50 HH GR5 Z REV. K IMT 5005i / 6006i - Manual # 99904387...

  • Page 68: Cord Reel - 6.7M, Electric 2 - Wire (70735052)

    Parts Section 4 Cord Reel – 6.7m, Electric 2 – Wire (70735052) 5.25 6.00 126.00" 7.75 50.0" (1.27 m) 276" (7 m) EXTENSION IMT 5005i / 6006i - Manual # 99904387...

  • Page 69: Cord Reel Assembly, 10'5" W/Packard Connector (51727065)

    WIRE LENGTH: 126" ITEM NO. PART NO. DESCRIPTION QTY. 70394069 SEAL-CABLE-GRN 20-18 GA PACKARD 70736052 CORD REEL ELECTRIC 2-WIRE 77044550 TERMINAL - FEM 18-20 GA WEATRPK 77044574 CONN-PKRD WEATHERPACK 2 CAV FEMALE/TOWER REV. A IMT 5005i / 6006i - Manual # 99904387...

  • Page 70: Snatch Block (51724950)

    Parts Section 4 Snatch Block (51724950) 1.780 IMT 5005i / 6006i - Manual # 99904387...
  • Page 71 52704828 PIN-TYPE T .75X 3.00 72053508 ZERK-NPT .12 72066145 HAIR PIN .19 ZINC 60030243 SPACER-POL .52X 1.50X .50 70734805 COTTER PIN BOWTIE .50 72063030 MACHY BUSHING .75X10 GA NR REV. D CN616-1 IMT 5005i / 6006i - Manual # 99904387...

  • Page 72: Cylinder, Extension (51721386)

    51721386 COMPLETE PARTS LIST ITEM NO. PART NO. DESCRIPTION KIT NO. 51744143 IMT SEAL KIT-2.50 B X 1.50 R 1.25 STGR 52721387 ROD ASM-1.50 DIA X 86.63 LG 1.25 S 52721388 CASE ASM-2.50 BORE X 82.51 LG 6HD25015 HEAD-2.50 BORE X 1.50 ROD (DUCTILE IRON) 60127864 STOP TUBE-1.50 ROD X 3.56LG 4 HOLE...
  • Page 73 OPER. PSI: 2500 PSI PISTON TORQUE: STINGER: Ø1.25 X 2.81LG 250 FT-LB HEAD TORQUE: 500-530 FT-LB 72.00" CARTRIDGE TORQUE: 30-35 FT-LB CYL. STROKE: LOCKNUT TORQUE: 12 FT-LB CAP SCR TORQUE: 16 FT-LB IMT 5005i / 6006i - Manual # 99904387...

  • Page 74: Winch (71570923)

    H O U SIN G 32000231 NOTE: For 24V system use: 71570933. WINCH REPLACEMENT PART NUMBERS: Contactor DC3000 - IMT P/N: 77041802 Motor - IMT P/N: 73540402 Brake Assm - IMT P/N: 77056667 IMT 5005i / 6006i - Manual # 99904387...
  • Page 75 This page left intentionally blank IMT 5005i / 6006i - Manual # 99904387...

  • Page 76: Power Unit (7351128212V) & (7351130824V)

    10 10 10 10 10 10 RETURN PORT 1/4-18 NPT VIEW SHOWN WITHOUT RESERVOIR “T” RETURN PORT BASE 9/16-18 SAE #6 PLASTIC PLUG DRAIN HOLE REF “P” OUTLET PORT 9/16-18 SAE #6 (PLASTIC PLUG) IMT 5005i / 6006i - Manual # 99904387...
  • Page 77 CLAMP,HOSE,WORM GEAR,RSV,M-SER PLUG,CAP,NYLON,PUSH-IN,MOTOR VALVE ASSY,R/V,1001 PSI AND UP REV. AC NOTE: Items shown are common service items, for part numbers not assigned contact: IOWA MOLD TOOLING CO., INC. TECHNICAL SUPPORT TEAM TELEPHONE: 800-554-4421 IMT 5005i / 6006i - Manual # 99904387...
  • Page 78 Parts Section 4 73511282-1 & 73511308-1 IMT 5005i / 6006i - Manual # 99904387...
  • Page 79 SCREW,SET,3/8-16 X 1,STUB PT VALVE ASSY,R/V,1001 PSI AND UP REV. AC NOTE: Items shown are common service items, for part numbers not assigned contact: IOWA MOLD TOOLING CO., INC. TECHNICAL SUPPORT TEAM TELEPHONE: 800-554-4421 IMT 5005i / 6006i - Manual # 99904387...

  • Page 80: Power Unit (73511155)

    Gear Pump (73511170) Return Line Pipe, Relief Valve Cartr idge V alve Check Valve Return Line Suction Line Pipe Pipe ADAPTER / RESERVOIR SECTION Tube Kit (Suction Line & Return Line Pipes) (73734332) IMT 5005i / 6006i - Manual # 99904387...

  • Page 81: Hydraulic Installation (99904438)

    EXTENSION CYLINDER LOWER CYLINDER RETRACT PORT RETRACT PORT PRESSURE EXTENSION CYLINDER LOWER CYLINDER EXTEND PORT EXTEND PORT ROTATION CLOCKWISE (CW) EXTENSION OUT ROTATION COUNTER CLOCKWISE (CCW) EXTENSION IN BOOM DOWN BOOM UP IMT 5005i / 6006i - Manual # 99904387...
  • Page 82 WITH PROPORTIONAL VALVE ALL EXISTING HOSES ARE USED EXCEPT 51397335 (ITEM #3). (SEE NOTE) 2. CRANES WITHOUT EXTENSION CYLINDER USE PLUGS (72532522) TO BLOCK HYDRAULIC PORTS B1 & A1 ON THE VALVE BLOCK. IMT 5005i / 6006i - Manual # 99904387...
  • Page 83 1. WHEN CONVERTING TO PROPORTIONAL HYDRAULIC SYSTEM ALL EXISTING HOSES ARE USED EXCEPT 51397335 (ITEM #3). 2. CRANES WITHOUT EXTENSION CYLINDER USE PLUGS (72532522) TO BLOCK HYDRAULIC PORTS B1 & A1 ON THE VALVE BLOCK. IMT 5005i / 6006i - Manual # 99904387...
  • Page 84 Section 4 ELECTRIC CRANE WITH PROPROTIONAL VALVE (99904438-2) ELECTRIC CRANE WITH PROPORTIONAL VALVE 29 27 TO VALVE BLOCK TO VALVE BLOCK PORT T (TANK) PORT P (PRESSURE) TO POWER UNIT PROPORTIONAL VALVE IMT 5005i / 6006i - Manual # 99904387...
  • Page 85 WASHER .25 FLAT 72060008 CAP SCR .25-20X 2.00 HH GR5 Z 60134907 PLATE-SPACER PROP VLVE 5005/6006 72534714 TEE-STL JIC/STR/JIC 4 6 4 BRANCH 72532674 CAP-JIC STL 4 ( .44 THD) REV J IMT 5005i / 6006i - Manual # 99904387...
  • Page 86 Parts Section 4 ELECTRIC CRANE WITH HYDRAULIC EXTENSIONS (99904438-3) ELECTRIC CRANE WITH HYDRAULIC EXTENSION IMT 5005i / 6006i - Manual # 99904387...
  • Page 87 ELBOW-M STR/90/M JIC 6 4 72533567 ELBOW-M STR/90/M JIC XLG 4 4 72533589 ADPTR-M STR/M JIC 10 4 72534714 TEE-STL JIC/STR/JIC 4 6 4 BRANCH 72532674 CAP-JIC STL 4 ( .44 THD) REV J IMT 5005i / 6006i - Manual # 99904387...
  • Page 88 Parts Section 4 ELECTRIC CRANE WITHOUT HYDRAULIC EXTENSION (99904438-4) ELECTRIC CRANE WITHOUT HYDRAULIC EXTENSIONS IMT 5005i / 6006i - Manual # 99904387...
  • Page 89 ELBOW-M STR/90/M JIC XLG 4 4 72533589 ADPTR-M STR/M JIC 10 4 72532522 PLUG-STR HEX HD STL .44 72534714 TEE-STL JIC/STR/JIC 4 6 4 BRANCH 72532674 CAP-JIC STL 4 ( .44 THD) REV J IMT 5005i / 6006i - Manual # 99904387...
  • Page 90 PORT "R" PORT B1 (RETRACT PORT) TO EXTENSION CYLINDER PORT "E" TO VALVE BANK PORT A1 (EXTEND PORT) TO VALVE BANK PORT B2 (RETRACT PORT) TO VALVE BANK PORT A2 (EXTEND PORT) IMT 5005i / 6006i - Manual # 99904387...
  • Page 91 HOSE-FF .25 X 22.00 (4-4) 100R17 51395422 HOSE-FF .25 X 24.00 (4-4) 100R17 72532351 ADPTR-M STR/M JIC 4 4 72534567 ELBOW-M STR/90/M JIC XLG 6 4 72533052 ADPTR-M STR/F STR 8 6 REV J IMT 5005i / 6006i - Manual # 99904387...

  • Page 92: Tethered Control Installation (99904593)

    WASHER #10 W FLAT ANSI B27.2Z 72602013 SCR-MACH #10-24X 1.25 BTNHD ZC 77044667 PLUG CAP-DEUTSCH HDC36-24 REV. B NOTE: See 99904377 for installation drawing prior to 2-15-09. Component parts are the same. IMT 5005i / 6006i - Manual # 99904387...

  • Page 93: Radio Control Installation, Standard (99904594)

    CAP SCR .25-20X 1.25 HH GR5 Z 72063001 WASHER .25 FLAT 72063049 WASHER .25 LOCK REV. INITIAL RELEASE NOTE: See 99904522 for installation drawing prior to 2-15-09. Component parts are the same. IMT 5005i / 6006i - Manual # 99904387...

  • Page 94: Radio Control Installation, Proportional (99904595)

    CONTROL KIT- PROP ELECTRIC CRANE-12V 70734347 RECEIVER-PROP RADIO ELECTRIC CRANE CRANE 70734348 TRANSMITTER-RADIO ELECTRIC CRANE PROP 72060005 CAP SCR .25-20X 1.25 HH GR5 Z 72063001 WASHER .25 FLAT 72063049 WASHER .25 LOCK REV. A IMT 5005i / 6006i - Manual # 99904387...

  • Page 95: Lighting & Electrical

    Lighting & Electrical Section 4 Section 4 Lighting & Electrical IMT 5005i / 6006i - Manual # 99904387...

  • Page 96: Cable Assembly (51726427)

    Lighting & Electrical Section 4 Cable Assembly (51726427) BLACK HEAT BLACK HEAT SHRINK SHRINK #2GA WIRE 5/16 TERMINAL 3/8 TERMINAL RING #2GA WIRE RING #2GA WIRE IMT 5005i / 6006i - Manual # 99904387...

  • Page 97: Light Kit (99906235)

    ELECT KIT-BOOM FLOOD LIGHTS 5005I-6006I 60145056 BRACKET-LIGHT 3203I-4004I 60145332 SLEEVE-TYPE C .44X .75X .25 72060076 CAP SCR .44-14X 6.00 HH GR5 Z 72063002 WASHER .31 FLAT 77040581 FLOODLIGHT-LED 12-36VDC REV. D CN989 IMT 5005i / 6006i - Manual # 99904387...
  • Page 98 PART NO. DESCRIPTION KIT NO. QTY. 51727280 ELECT KIT-BOOM FLOOD LIGHTS 5005I-6006I 77044574 CONN-PKRD WEATHERPACK 2 CAV FEMALE/TOWER 77044927 CABLE SEAL-PKRD WP/MP 14 GA GREY 77045888 TERM-PKRD WEATHERPACK 14-16GA FEMALE REV. D CN989 IMT 5005i / 6006i - Manual # 99904387...
  • Page 99 Section 4 99906235-2 ITEM NO. PART NO. DESCRIPTION KIT NO. QTY. 51727280 ELECT KIT-BOOM FLOOD LIGHTS 5005I-6006I 51727417 CORD REEL ASM 10.5’ W/PACKARD CONN 3-WIR 60132111 BRKT- CORD REEL MNT REV. D CN989 IMT 5005i / 6006i - Manual # 99904387...
  • Page 100 CJ-401 CONNECTS TO ADAPTER THAT WAS ATTACHED TO OLD REEL, OR ATTACHES TO NEW LIMIT SWITCH ADAPTOR EXCESS HARNESS AND WIRES ARE ZIP TIED TO LIGHT BRACKET CP-400 CONNECTS TO NEW REEL CJ-200 AND CJ-201 CONNECT TO THE LIGHT ASSEMBLY IMT 5005i / 6006i - Manual # 99904387...
  • Page 101 CONNECT 3-WAY MALE CONNECTOR FROM FEED 1/2" WASHER CONNECTOR NEW REEL TO 3-WAY FEMALE CONNECTOR THROUGH BOTTOM LEFT SIDE FROM HARNESS OF MAST AS SHOWN CONNECT 1/2" WASHER CONNECTOR TO RIGHT POWER ENTRY IMT 5005i / 6006i - Manual # 99904387...

  • Page 102: 225-Amp Contactor Replacement

    Lighting & Electrical Section 4 275 & 225-Amp Contactor Replacement (99904578 SWITCH MOUNTED INSIDE MAST 275A CONTACTOR SWITCH MOUNTED INSIDE MAST 225A CONTACTOR IMT 5005i / 6006i - Manual # 99904387...
  • Page 103 The mounting space for the 77441534 is 3.6” horizontally by 2.1” vertically. 2. The 77441336 was mounted inside the mast, as shown. Use the replacement kit when mounting a replacement 77441534 inside the mast where the 77441336 was located. IMT 5005i / 6006i - Manual # 99904387...

  • Page 104: Protective Sleeve Installation (70034573)

    Failure to inspect and verify document prior to starting work your company does not have a the fuse holder posts could result on the chassis. Lock-Out/Tag-Out procedure, in a fire. follow OSHA 1910.147, Lock- Out/Tag-Out. IMT 5005i / 6006i - Manual # 99904387...

  • Page 105: Harness, Radio (77441270)

    Lighting & Electrical Section 4 Harness, Radio (77441270) REV. L CN773 IMT 5005i / 6006i - Manual # 99904387...
  • Page 106 Lighting & Electrical Section 4 SCHEMATIC, HARNESSS, RADIO (77441270) IMT 5005i / 6006i - Manual # 99904387...

  • Page 107: Harness, Tethered (77441269)

    Lighting & Electrical Section 4 Harness, Tethered (77441269) RELAY REV. H IMT 5005i / 6006i - Manual # 99904387...
  • Page 108 Lighting & Electrical Section 4 SCHEMATIC, TETHERED (77441269) IMT 5005i / 6006i - Manual # 99904387...
  • Page 109 6,9,12,27 POWER BLACK 4,10 (S) HYD PUMP WINCH LOWER DOWN DOWN TO SWITCH #19 SOLDER WIRE TO TERMINAL 8,20 NOTES: Tethered handle assembly is non-serviceable. If damaged, a new assembly is required. IMT 5005i / 6006i - Manual # 99904387...
  • Page 110 WINCH DN RED/BLK WINCH UP ORN/RED EXT IN BRN/RED BLU/RED BLK/RED BRN/BLK ROT CCW POWER LOWER DN BLK/ORN CRANE POWER LOWER UP BRN/BLU YEL/RED HYD PUMP BLK/BLU RED/BLU BLU/ORN ORN/BLU YEL/BLU RED/RON IMT 5005i / 6006i - Manual # 99904387...
  • Page 111 HEAT SHRINK 0.33 FT NEW 20080407 NOTE: Kit # 51717816, Tethered Cable - 30 Feet, includes items 8, 15 (qty 24), 20, 21, and 30. Order 51717816 to replace the Cable Assembly. IMT 5005i / 6006i - Manual # 99904387...

  • Page 112: Harness, Led Boom Tip Jumper (77441689)

    Lighting & Electrical Section 4 Harness, LED Boom Tip Jumper (77441689) IMT 5005i / 6006i - Manual # 99904387...
  • Page 113 Lighting & Electrical Section 4 77441689-1 IMT 5005i / 6006i - Manual # 99904387...

  • Page 114: Harness, Light Sw A2B Crd Reel (77441674)

    Lighting & Electrical Section 4 Harness, Light SW A2B CRD Reel (77441674) REV. B IMT 5005i / 6006i - Manual # 99904387...
  • Page 115 Lighting & Electrical Section 4 77441674-1 NOTE: Seal contact 87A of R100. All wire White GXL. Include washer and nut for S100 switch. IMT 5005i / 6006i - Manual # 99904387...

  • Page 116: Harness, Limit Switch Jumper (77441678)

    Lighting & Electrical Section 4 Harness, Limit Switch Jumper (77441678) IMT 5005i / 6006i - Manual # 99904387...

  • Page 117: General Information

    General Information Section 5 Section 5 General Information IMT 5005i / 6006i - Manual # 99904387...

  • Page 118: Decal Installation (99904470)

    General Information Section 5 Decal Installation (99904470) 6,7,10 IMT 5005i / 6006i - Manual # 99904387...
  • Page 119 DECAL-5005I ID 70397492 DECAL-CAPACITY CHART 5005I 70397334 DECAL-WARNING, ELEC CR O 71397351 DECAL-REMOTE PENDANT STORAG 70397404 DECAL-DANGER, UNPLUG CRANL 70397405 DECAL-CRANE POWER DISCONNECT 70397404 DECAL-DANGER, UNPLUG CRANE 70397405 DECAL-CRANE POWER DISCONNECT REV. C IMT 5005i / 6006i - Manual # 99904387...
  • Page 120 DECAL-LOAD BLOCK RATING 3.0TON 70392887 DECAL-DIAMOND IMT 5X10 70396781 DECAL-6006I ID 70397493 DECAL-CAPACITY CHART 6006I 70397334 DECAL-WARNING, ELEC CR O 71397351 DECAL-REMOTE PENDANT STORAG 70397404 DECAL-DANGER, UNPLUG CRANL 70397405 DECAL-CRANE POWER DISCONNECT REV. C IMT 5005i / 6006i - Manual # 99904387...

  • Page 121: Turntable Bearing Inspection

    Check and record the dial indicator change. It should not exceed the tilt measurement noted in the chart below. Return the crane to the vertical position. The dial indicator should return to 0. IMT 5005i / 6006i - Manual # 99904387...

  • Page 122: Turntable Bearing Thread Tightening

    • .75 X 265 ft-lb = 199 ft-lb. • .75 X 36 kg-m = 27 kg-m. 5. Using the proper sequence, torgue all cap screws to the listed torque value as determined from the Torque Data Chart. IMT 5005i / 6006i - Manual # 99904387...

  • Page 123: Torque Charts

    Failure to replace gear-bearing bolts may result in bolt failure due to metal fatigue causing death or serious injury. IMT 5005i / 6006i - Manual # 99904387...

  • Page 124: Torque Charts (Metric)

    Failure to replace gear-bearing bolts may result in bolt failure due to metal fatigue causing death or serious injury. IMT 5005i / 6006i - Manual # 99904387...
  • Page 125 Revisions DATE LOCATION DESCRIPTION 6-1-20 99906235 CN989 73540402, 8-21-2020 77041802 CORRECTED WRONG IMT PART NUMBERS 77056667 99904336 9-15-20 ADDED 71570923 WHICH WAS MISSING FROM BOM 99904456 9-29-20 99904470 CORRECTED BOM FOR DECAL PLACEMENT...
  • Page 126 Fax: 641.923.2424 www.imt.com IMT reserves the right to make changes in engineering, design, specifications, add improvements or discontinue manufacturing at any time without notice or obligation. IMT and IMT LOGO are registered trademarks of Iowa Mold Tooling Co., Inc., Garner, IA, USA.

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