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IMT 12916 Parts & Specifications

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Copyright © 2014 Iowa Mold Tooling Co., Inc.
All rights reserved
No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any
form or by any means, electronic, mechanical, photocopying, recording or otherwise without the
prior written permission of Iowa Mold Tooling Co., Inc.
Iowa Mold Tooling Co., Inc. is an Oshkosh Corporation Company.
Model 12916 Crane
Parts & Specifications
Manual # 99905833
Effective August 2014
IOWA MOLD TOOLING CO., INC.
Garner, IA 50438
Tel: 641-923-3711
FAX: 641-923-2424
Website: http://www.imt.com
PO Box 189

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  • Page 1 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Manual # 99905833 Model 12916 Crane Parts & Specifications Effective August 2014 IOWA MOLD TOOLING CO., INC. PO Box 189 Garner, IA 50438 Tel: 641-923-3711 FAX: 641-923-2424 Website: http://www.imt.com...
  • Page 2 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com...

  • Page 3: Table Of Contents

    Revisions ..............................iii Introduction Specifications Model 12916 Specifications ......................... 8 Geometric Configuration ..........................10 Minimum Chassis Specifications for 12916 Crane ..................12 Reference Major Crane Assemblies ..........................14 Weldment Part Number Locations ......................14 Grease Zerk Locations & Lubricant Requirements ..................15 Installation ..............................
  • Page 4 View thousands of Crane Specifications on FreeCraneSpecs.com 12916 Parts & Specifications Manual #99905833 Option – Hook Assembly Kit (40726070) ....................63 12916 Recommended Spare Parts List ....................... 64 General Reference Inspection Checklist ........................... 65 Deficiency / Recommendation / Corrective Action Report ................ 70 Turntable Bearing Thread Tightening Sequence ..................

  • Page 5: Revisions

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Revisions DATE LOCATION DESCRIPTION...
  • Page 6 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com...

  • Page 7: Introduction

    REPAIR. We recommend that this volume be kept in a safe place in the office. This manual is provided to assist you with ordering parts for your IMT crane. It also contains additional instructions regarding your particular installation. In addition to reading the manual, it is your responsibility to become familiar with government regulations, hazards, and the specific operation of your equipment.
  • Page 8 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 12916 Parts & Specifications Manual #99905833 RESPONSIBILITY It is the user’s responsibility to maintain and operate this unit in a manner that will result in the safest working conditions possible.

  • Page 9: Specifications

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com H A P T E R Specifications In This Chapter Model 12916 Specifications ............8 Geometric Configurations ............10 Minimum Chassis Specifications ..........12...

  • Page 10: Model 12916 Specifications

    ** Allow an additional 3” between the cab and crane base for swing clearance. IMT reserves the right to change specifications and design without notice. Where applicable, specifications are in accordance with SAE standards and ISO/DIS 3691-1, the international standard for Industrial Trucks - Safety Requirements and Verification.
  • Page 11 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Chapter 2 Specifications PERFORMANCE CHARACTERISTICS SPECIFICATIONS SPEED CRANE ROTATION WITH TIREHAND 370° 45 seconds INNER BOOM ELEVATION -23° to +67° 25 seconds OUTER BOOM ARTICULATION 112° 19 seconds EXTENSION BOOM 40”...

  • Page 12: Geometric Configuration

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 12916 Parts & Specifications Manual #99905833 Geometric Configuration...
  • Page 13 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Chapter 2 Specifications 11 641-923-37 11 MODEL 12916 EXTENSION RETRACTED CRANE EXTENSION BOOM SECONDARY BOOM POSITION...

  • Page 14: Minimum Chassis Specifications For 12916 Crane

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 12916 Parts & Specifications Manual #99905833 Minimum Chassis Specifications for 12916 Crane CRANE MOUNT Behind Cab CRANE WORKING AREA 360° CHASSIS STYLE Conventional Cab FRONT AXLE RATING (GAWR)

  • Page 15: Reference

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com H A P T E R Reference In This Chapter Major Crane Assemblies ............14 Weldment Part Number Locations ..........14 Grease Zerk Locations & Lubricant Requirements ....15 Installation ................

  • Page 16: Major Crane Assemblies

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 12916 Parts & Specifications Manual #99905833 Major Crane Assemblies Weldment Part Number Locations...

  • Page 17: Grease Zerk Locations & Lubricant Requirements

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Chapter 3 Reference 15 Grease Zerk Locations & Lubricant Requirements ITEM LOCATION DESCRIPTION LUBRICANT FREQUENCY TURNTABLE/BEARING GREASE EXTENSION *ROTATE CRANE WHILE GREASING DRIVE GEAR GREASE EXTENSION PINION GEAR SHELL ALVANIA 2EP PINION COVER...

  • Page 18: Installation

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 12916 Parts & Specifications Manual #99905833 Installation GENERAL This section contains specific instructions for the installation of your crane. Prior to installing the crane and hydraulic components, make sure the chassis is ready to receive the crane (refer to Volume 1, Installation).

  • Page 19: Hydraulic Installation

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Chapter 3 Reference 17 5. Install the tie-plate (Figure C-1) on the truck chassis. Drill four holes using the plate as a template and install the bolts and lock nuts. Torque the bolts to 200 ft-lbs (28 kg-m). Weld the tie-plate to the crane base with 3/8”...
  • Page 20 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 12916 Parts & Specifications Manual #99905833 Open the gate valve at the suction-line filter. CAUTION Failure to open the gate valve will result in a dry running pump which may damage the pump.

  • Page 21: Parts

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com H A P T E R Parts In This Chapter Parts Information ..............20 Base & Out Assembly (40725982) ..........22 Stabilizer Cylinder (3C283801) ..........26 Mast Assembly (40725983) ............

  • Page 22: Parts Information

    CRANE IDENTIFICATION Every IMT crane has an identification placard (see figure). This placard is attached to the inner boom, mast, or crane base. When ordering parts, communicating warranty information, or referring to the unit in correspondence, always include the serial number and model numbers.
  • Page 23 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Chapter 4 Parts 21 WELDMENT IDENTIFICATION Each of the major weldments – base, mast, inner boom, outer boom, extension boom and stabilizer weldments bear a stamped part number. Any time a major weldment is replaced, you must specify the complete part number as stamped on the weldment.

  • Page 24: Base & Out Assembly (40725982)

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 12916 Parts & Specifications Manual #99905833 Base & Out Assembly (40725982)
  • Page 25 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Chapter 4 Parts 23 TORQUE TO 455 FT-LBS...
  • Page 26 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 12916 Parts & Specifications Manual #99905833 NOTE: APPLY LUBRICANT TO THE EXTERNAL TEETH OF THE TURNTABLE BEARING AND PINION GEAR. TURNTABLE BEARING BACKLASH – 0.008/0.013. 40725982 PARTS LIST...
  • Page 27 72066103 RETAINING RING-EXT 2.50 STD 72601037 CAP SCR .56-12X 4.50 HH GR8 Z 72601144 CAP SCR .56-12X 2.00 HH GR8 Z 72601148 CAP SCR .88-9X 3.00 HH GR8 Z 73051223 MOTOR-HYD C104-1021 NO DANFOSS 91725992 KIT-HRDW BASE 12916 NEW 20140421...

  • Page 28: Stabilizer Cylinder (3C283801)

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 12916 Parts & Specifications Manual #99905833 Stabilizer Cylinder (3C283801) NOTE: IT IS RECOMMENDED THAT ALL COMPONENTS OF THE SEAL KIT BE REPLACED WHENEVER THE CYLINDER IS DISASSEMBLED. THIS WILL REDUCE FUTURE DOWNTIME.

  • Page 29: Mast Assembly (40725983)

    280 FT-LBS 40725983 PARTS LIST ITEM PART # DESCRIPTION 52725866 WLDMT-MAST 12916 60104247 COVER-PINION GEAR 70029119 PLACARD-SERIAL NUMBER 72060209 CAP SCREW .75-10X2.75 HH GR8 Z 72063116 WASHER .75 N FLAT H ASTMF436Z 72661638 TACK-METAL 91725991 KIT-HRDW 12916 MAST NEW 20140421...

  • Page 30: Inner Boom Assembly (40725984)

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 12916 Parts & Specifications Manual #99905833 Inner Boom Assembly (40725984) 40725984 PARTS LIST ITEM PART # DESCRIPTION 3C194614 CYL-7.0/3.5 30.25S 44.00CC C 52725867 WLDMT-INNER BOOM 12916 60142110 PIN-TYPE PP 2.50X 15.00 (13.28)

  • Page 31: Inner Cylinder (3C194614)

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 12916 Parts & Specifications Manual #99905833 Inner Cylinder (3C194614) 44” CLOSED - 74” OPEN - 30” STROKE #15 HOLE DRILLED 0.188” DEE P SAE #8 O-RING...

  • Page 32: Outer Boom Assembly (40725985)

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 12916 Parts & Specifications Manual #99905833 Outer Boom Assembly (40725985) 17 22 NOTE: ANYTIME THE PIN RETAINER PLATE BOLTS HAVE BEEN REMOVED, APPLY LOCTITE 262 TO THE THREADS BEFORE REASSEMBLY.
  • Page 33 NUT .50-13 HEX NYLOCK 72062109 NUT .31-18 HEX NYLOCK 72063002 WASHER .31 FLAT 72063053 WASHER .50 LOCK 72063116 WASHER .75 N FLAT H ASTMF436Z 72063132 WASHER .50 FLAT ASTM F436 72066103 RETAINING RING-EXT 2.50 STD 91725990 KIT-HRDW 12916 BOOMS NEW 20140421...

  • Page 34: Outer Cylinder (3C195613)

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 12916 Parts & Specifications Manual #99905833 Outer Cylinder (3C195613) 10 11 13 14 12 40” CLOSED - 67” OPEN - 26” STROKE NOTE: IT IS RECOMMENDED THAT ALL COMPONENTS OF THE SEAL KIT BE REPLACED WHENEVER THE CYLINDER IS DISASSEMBLED.

  • Page 35: Extension Boom Assembly (40725986)

    Chapter 4 Parts 33 Extension Boom Assembly (40725986) 40725986 PARTS LIST ITEM PART # DESCRIPTION 51718065 CYL-3.0/2.0 40.00S 58.75CC C 52725876 BOOM EXT WLDMT 12916 60030499 WEAR PAD-RC 0.50X4.50X5.00 60101874 PIN-TYPE A 1.00X6.75 (6.31) 60101905 PIN-TYPE B 1.00X4.12 (3.62) 60123777 WEAR PAD-RND 0.44X2.00X1.00X.75 72053508 ZERK-NPT .12...

  • Page 36: Extension Cylinder (51718065)

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 12916 Parts & Specifications Manual #99905833 Extension Cylinder (51718065) 58.75 CLOSED - 98.75 OPEN - 40.00 STROKE SECTION A-A SCALE 1 / 2 22 23 15 22 5...
  • Page 37 U-CUP LOADED 2.00 X 2.50 X .38 “B” 7T2N4022 WEAR RING-ROD 2.00 ID X .50W 7T61N106 LOCK RING NYLON 1.06” 7T65I030 PISTON RING-3.00 HYD CYL 7T66P030 PISTON SEAL-DYNAMIC 3.00in 9C121617 SEAL KIT-IMT 3.00B 2.00R 1.06S 6H030020 HEAD-3.00 BORE X 2.00 ROD 6I030106 PISTON-3.00 BORE X 1.06 STGR...

  • Page 38: Hydraulic Diagram, Radio Remote (99905792)

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 12916 Parts & Specifications Manual #99905833 Hydraulic Diagram, Radio Remote (99905792) TIREHAND BODY ROTATION “A” PORT TIREHAND BODY ROTATION “B” PORT TIREHAND CLAMP OPEN BULKHEAD PLATE...
  • Page 39 73051223 MOTOR-HYD C104-1021 NO DANFOSS 71056623 BRAKE-HYD SWING DRIVE VARIES VALVE BANK-8 SECT 51715128 VB ASM-1SEC V20 W/PB CS OR 12916 RAD 73054370 VALVE-CBAL SUN01 CBEA-LAN-YHK 51399602 HOSE-FF 1.00 X 21.00 (16-16) 100R17 51706534 HOSE-FF .75 X 22.00 (12-12) 100R16...

  • Page 40: Hydraulic Diagram, Radio Remote (99905792)

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 12916 Parts & Specifications Manual #99905833 Hydraulic Diagram, Radio Remote (99905792)

  • Page 41: Relief Valve Assembly, 12V Radio (73055278)

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Chapter 4 Parts 39 Relief Valve Assembly, 12V Radio (73055278) SOLENOID VALVE, MANUAL OVERRIDE. COIL - 12 V DC, 18 GA, 24" LEAD. TORQUE TO 80 FT-LB. SAE #6 ORBP PLUG RELIEF VALVE SAE #12 ORBP 3/4 PORT...

  • Page 42: Control Kit - Manual 8 Function (90704441)

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 12916 Parts & Specifications Manual #99905833 Control Kit – Manual 8 Function (90704441) 8 (5) VB REF 13 (8) 18 (16) 15 (4) 3 REF 21 (16)
  • Page 43 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Chapter 4 Parts 41 90704441 PARTS LIST ITEM PART # DESCRIPTION QUANTITY 52702016 CONTROL ROD - FEMALE 52702017 CONTROL ROD – BENT FEMALE 52702018 CONTROL ROD – MALE 52702777 DUMMY VALVEBANK 60030045...

  • Page 44: Valvebank Assembly - 8 Section (51706642)

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 12916 Parts & Specifications Manual #99905833 Valvebank Assembly – 8 Section (51706642) SAE #8 PORTS TYP (16) SAE #12 PORTS 5, 8 51706642 PARTS LIST ITEM...

  • Page 45: Valvebank Assembly - 8 Section (51706643)

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Chapter 4 Parts 43 Valvebank Assembly – 8 Section (51706643) 15, 16 15, 16 TYP(14) 51706643 PARTS LIST ITEM PART # DESCRIPTION QUANTITY 73054432 VALVE SECTION V20 4 WAY SAE #8 73054452 VALVE SECTION V20 4 WAY W/BX SAE #8 73731241...

  • Page 46: Hydraulic Kit - 6 Section (91703946)

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 12916 Parts & Specifications Manual #99905833 Hydraulic Kit – 6 Section (91703946)
  • Page 47 NUT .31-18 HEX NYLOC ZINC 72532728 UNION-M STR/M STR .75 .75 51395241 HOSE ASM-FF .38X 195.00 (8-8) 4REF 51713944 HOSE KIT-12916 CRANE 72532980 ADPTR-PR SW IN-LINE JIC .75X16 72533373 UNION-BULKHEAD 37 DEG JIC .75 51395240 HOSE-FF .38 X 67.00 OAL (8-8)

  • Page 48: Hydraulic Overload Kit, 3-Function (51717130)

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 12916 Parts & Specifications Manual #99905833 Hydraulic Overload Kit, 3-Function (51717130) PRESSURE SWITCH A-12V POWER INNER B-GROUND CYLINDER 15(3) 16(3) EXISTING HOSE CYLINDER EXISTING HOSE EXISTING...
  • Page 49 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Chapter 4 Parts 47 51717130 PARTS LIST ITEM PART # DESCRIPTION QUANTITY 72532657 TEE #8JIC SWVL NUT RUN 72532658 ELBOW #8MJIC #8FJIC 73540463 VALVE BLOCK ASM 77441576 COIL FOR 73540463 72532358...

  • Page 50: Electrical Control Cabinet (41718269-12V, 41718425-24V)

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 12916 Parts & Specifications Manual #99905833 Electrical Control Cabinet (41718269-12V, 41718425-24V) 5,10 11,12 VIEW A 13,21 14,16,17 NOTES: INSTALL WEATHERSTRIP (ITEM #9) AROUND DOOR OPENING. INSTALL DUAL-LOCK FASTENER (ITEM #19) INSIDE LEFT SIDE WALL OF CABINET. USE ITEM #19 TO MOUNT RADIO REMOTE CONTROL CHARGER.
  • Page 51 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Chapter 4 Parts 49 41718269/41718425 PARTS LIST ITEM PART # DESCRIPTION DETAILS QUANTITY 60121574 BRACKET, FUSE/RELAY BOX 77040424 LIGHT, WORK LAMP 77040572 LIGHT, WORK LAMP 72661383 HINGE SS 10-GA 89393637...

  • Page 52: Electrical Control Box Assembly (41718269-12V, 41718425-24V)

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 12916 Parts & Specifications Manual #99905833 Electrical Control Box Assembly (41718269- 12V, 41718425-24V) (SEE RELAY DETAIL "D") (SEE RELAY DETAIL "C") (SEE RELAY DETAIL "A") (SEE RELAY DETAIL "B")
  • Page 53 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Chapter 4 Parts 51 41718269/41718425 DRAWING COMPT LTS POWER GROUND R COMPT GROUND COMPT LTS POWER L COMPT GRND (85) CRANE FLOOD POWER 1 (87) CRANE FLOOD PWR GROUND TIREHAND FLOOD SKIRT POWER...

  • Page 54: Relay Fuse Box, 12V & 24V (77044935)

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 12916 Parts & Specifications Manual #99905833 41718269/41718425 PARTS LIST ITEM PART # DESCRIPTION DETAILS QUANTITY 77044552 TERMINAL MALE 18-20 GA WEATHERPACK 70394069 SEAL, CABLE CONNECTOR 70395669...

  • Page 55: Radio Remote

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Chapter 4 Parts 53 Radio Remote Radio Remote Kit 458 Frequency – 73733481 Radio Remote Kit 434 Frequency – 73733890 REFERENCE PARTS FOR SERVICE: Transmitter - 70146274 458 Frequency - 57149 434 Frequency - 70734224 Receiver - 70146275...

  • Page 56: Installation Kit-Manual Controls (93708876)

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 12916 Parts & Specifications Manual #99905833 Installation Kit-Manual Controls (93708876) V.B. BASE (REF) REF - PART OF SHUTDOWN KI T (REF TO DWG-31713788) DUMP VALVE ELBOW REF...
  • Page 57 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Chapter 4 Parts 55 93708876 PARTS LIST ITEM PART # DESCRIPTION 72661642 CLAMP – T-BOLT 1.75 60035829 HOSE-1.25 100R4 X 48.00 72531550 NIPPLE-BARB STL 1.25MPT 1.25 73052012 FILTER-HYD SUC-100 MESH W/GAGE 72053002...

  • Page 58: Decal Kit (95712299)

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 12916 Parts & Specifications Manual #99905833 Decal Kit (95712299) 1 (EACH SIDE) 26 (EACH SIDE) 3 (OTHER SIDE ONLY) DECAL PLACEMENT ONE ON EACH SIDE OF...
  • Page 59 DECAL-DANGER TOWING/UNFOLDING 70392891 DECAL-DANGER DRIVELINE 70392982 DECAL-SERVICE & REPAIR (GARNER) 71393869 PLACARD-CAPACITY 12916 71039134 DECAL-CAUTION OIL LEVEL 70395030 DECAL-CONTROL SS 7415-12916-425 70395031 DECAL-CONTROL CS 7415-12916-425 71392365 DECAL-ALIGNMENT CRANE ROTATION 70392889 DECAL-DANGER RC ELECROCTN LG 71393867 DECAL-12916 IDENTIFICATION 70394189 PLACARD-MOBIL OIL RESERVOIR...

  • Page 60: Capacity Alert Kit - 2800 Psi (31717169)

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 12916 Parts & Specifications Manual #99905833 Capacity Alert Kit – 2800 PSI (31717169) 5 (4) TO BE WIRED TO CHASSIS HORN 31717169 PARTS LIST ITEM PART #...

  • Page 61: Light Kit - Crane Mast Mounted (51717977)

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Chapter 4 Parts 59 Light Kit – Crane Mast Mounted (51717977) 51717977 PARTS LIST ITEM PART # DESCRIPTION 51717219 CABLE ASM-FLOOD LIGHTS-ARTICULATING 60113428 LIGHT BRACKET 77040424 FLOODLIGHT-COMPOSITE WORK LAMP-TOP MTG 60103535 SWITCH BRACKET-1HOLE...
  • Page 62 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 12916 Parts & Specifications Manual #99905833 51717977 PARTS LIST ITEM PART # DESCRIPTION 89044274 WIRE-BLACK STRD TYPE GPT 36” 72060000 CAP SCREW .25-20 X .50 HH GR5 Z 72062000 NUT .25-20 HEX ZINC...

  • Page 63: Hydraulic Shutdown Kit (31713788)

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Chapter 4 Parts 61 Hydraulic Shutdown Kit (31713788) 31713788 PARTS LIST ITEM PART # DESCRIPTION 52713782 HANDLE – SHUTDOWN 60120092 TUBE - .75X1.00X15.50 77041459 LIMIT SWITCH VARIES VALVE ASM –...
  • Page 64 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 12916 Parts & Specifications Manual #99905833 31713788 PARTS LIST ITEM PART # DESCRIPTION 72062103 NUT .38-16 NYLOC 72063215 WASHER – BELLEVILLE .38 SS 72063001 WASHER .25 W FLAT 72062104 NUT - .25-20 NYLOC...

  • Page 65: Option - Hook Assembly Kit (40726070)

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Chapter 4 Parts 63 Option – Hook Assembly Kit (40726070) 40726070 PARTS LIST ITEM PART # DESCRIPTION 60142343 PIN-TYPE NN 1.25 X 5.75 71415014 KEEPER-PIN .38 72063003 WASHER-FLAT .38 W 72060047...

  • Page 66: 12916 Recommended Spare Parts List

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 12916 Parts & Specifications Manual #99905833 12916 Recommended Spare Parts List This parts list is intended to provide the user with a stock of parts sufficient to keep the unit operating with the minimal down-time waiting for parts, but it does not indicate these items will fail within a year.

  • Page 67: General Reference

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com H A P T E R General Reference In This Chapter Inspection Checklist ..............65 Deficiency/Recommendation/Corrective Action Report ..... 70 Turntable Bearing Thread Tightening Sequence ...... 75 Turntable Bearing Inspection ............
  • Page 68 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 12916 Parts & Specifications Manual #99905833 TYPE OF INSPECTION NOTES: Daily and monthly inspections are to be performed by a “competent person”, who is capable of identifying existing and predictable hazards in the surroundings or working conditions which are unsanitary, hazardous, or dangerous to employees, and who has authorization to take prompt corrective measures to eliminate them.
  • Page 69 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Chapter 5 General Reference 67 FREQUENCY ITEM INSPECTION DESCRIPTION STATUS (S,R,X,NA) Pins Proper engagement of all connecting pins and pin retaining devices. General Overall observation of crane for damaged or missing parts, cracked welds, and presence of safety covers.
  • Page 70 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 12916 Parts & Specifications Manual #99905833 FREQUENCY ITEM INSPECTION DESCRIPTION STATUS (S,R,X,NA) Transmission/PTO for leakage, abnormal vibration & noise, alignment, and mounting bolt torque. Hyd Fluid Quality of hydraulic fluid and presence of water.
  • Page 71 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Chapter 5 General Reference 69 FREQUENCY ITEM INSPECTION DESCRIPTION STATUS (S,R,X,NA) Valves Hydraulic valves for cracks, spool return to neutral, sticking spools, proper relief valve setting, relief valve failure. •...

  • Page 72: Deficiency / Recommendation / Corrective Action Report

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 12916 Parts & Specifications Manual #99905833 Deficiency / Recommendation / Corrective Action Report DATE: OWNER: UNIT I.D. NUMBER: GUIDELINES a A deficiency (X) may constitute a hazard. Deficiency must be corrected and/or faulty parts replaced before resuming operation.
  • Page 73 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Chapter 5 General Reference 71 X,R,CA ITEM # EXPLANATION DATE CORRECTED...
  • Page 74 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 12916 Parts & Specifications Manual #99905833 WIRE ROPE INSPECTION Wire rope with any of the deficiencies shown below shall be removed and replaced immediately. A. Corrosion can be cause for replacement. Any development of corrosion must be noted and monitored closely.
  • Page 75 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Chapter 5 General Reference 73 HOOK INSPECTION Hooks having any of the listed deficiencies shall be removed from service unless a qualified person approves their continued use and initiates corrective action. Hooks approved for continued use shall be subjected to periodic inspection.
  • Page 76 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 12916 Parts & Specifications Manual #99905833 HOLDING VALVE INSPECTION The cylinders are equipped with holding valves that prevent sudden movement of the cylinder rods in the event of a hydraulic hose or other hydraulic component failure. The valve is checked in the following manner: 1.

  • Page 77: Turntable Bearing Thread Tightening Sequence

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Chapter 5 General Reference 75 Turntable Bearing Thread Tightening Sequence Refer to the turntable bearing thread tightening diagram below for proper tightening/torqueing sequence of the turntable bearing to the crane base and crane mast. The total quantity of cap screws varies dependent on crane model.

  • Page 78: Turntable Bearing Inspection

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 12916 Parts & Specifications Manual #99905833 Turntable Bearing Inspection Turntable bearings may experience wear. One of the following conditions may indicate turntable bearing wear. 1 Metal particles present in the bearing lubricant.
  • Page 79 View thousands of Crane Specifications on FreeCraneSpecs.com Chapter 5 General Reference 77 COMPARISON CHART - MODEL TO MEASURED TILT DIMENSION 1007 5200 16035 9800 NOTE 1014 5200R 16042 12916 THE FIGURES LISTED IN 2015 5217 32018 13031 THIS CHART ARE CRANE, 2015GH 5800 32030...

  • Page 80: Thread Torque Chart (English)

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 12916 Parts & Specifications Manual #99905833 Thread Torque Chart (English) FINE THREAD BOLTS (ENGLISH) COARSE THREAD BOLTS (ENGLISH) SIZE BOLT GRADE 5 GRADE 8 SIZE BOLT...

  • Page 81: Thread Torque Chart (Metric)

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Chapter 5 General Reference 79 Thread Torque Chart (Metric) FINE THREAD TORQUE CHART (METRIC) COARSE THREAD TORQUE CHART (METRIC) TIGHTENING TORQUE TIGHTENING TORQUE SIZE BOLT SIZE BOLT DIA (DIA- DIA.

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