IMT 2003i Technical Specifications
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IMT 2003i Technical Specifications

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Copyright © 2017 Iowa Mold Tooling Co., Inc.
All rights reserved
No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any
form or by any means, electronic, mechanical, photocopying, recording or otherwise without the
prior written permission of Iowa Mold Tooling Co., Inc.
Iowa Mold Tooling Co., Inc. is an Oshkosh Corporation Company.
IMT 2003i Technical
Specifications & Parts
Manual # 99904385
Revised: March 13, 2017
IOWA MOLD TOOLING CO., INC.
Tel: 641-923-3711
Website: http://www.imt.com
PO Box 189
Garner, IA 50438
FAX: 641-923-2424

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  • Page 1 Manual # 99904385 IMT 2003i Technical Specifications & Parts Revised: March 13, 2017 IOWA MOLD TOOLING CO., INC. PO Box 189 Garner, IA 50438 Tel: 641-923-3711 FAX: 641-923-2424 Website: http://www.imt.com Copyright © 2017 Iowa Mold Tooling Co., Inc. All rights reserved...

  • Page 3: Table Of Contents

    Wire Rope Lubrication ..........................33 Wire Rope Maintenance ..........................33 Wire Rope Inspection & Replacement......................33 Additional Inspections ..........................34 Technical Specifications 2003i Technical Data ..........................38 2003i Capacity Chart ..........................39 2003i Geometric Configuration & Mounting Pattern ................. 40...
  • Page 4 Contents Crane Reference 2003i Assemblies & Grease Zerk Locations ....................42 2003i Recommended Spare Parts ....................... 43 Electric Crane Control ..........................44 Parts Parts Information ............................46 Crane Assembly & Complete Parts List (99904352-1) ................48 Base & Mast Assembly (99904352-2) (See Parts List for Effectivity Dates) ..........50 Base &...

  • Page 5: Revisions

    Contents Revisions DATE LOCATION DESCRIPTION 20090312 THROUGHOUT ADDED COMPONENT SPARE PARTS, UPDATED ELECTRICAL KIT, ASSEMBLIES. 20100427 99904884 ADDED BATTERY CIRCUIT DRAWING. 20100615 SPECS. CORRECTED ELECTRICAL INSTALLATION REQUIREMENTS 20100812 71570921 ADDED 71570921 WINCH PARTS 20111117 ECN 11628 - EDIT STABILIZER WORDING, UPDATE DECALS. 20131120 99904352-2 ECN 12043 &...

  • Page 7: Introduction

    Introduction GENERAL This manual will help you operate your IMT crane correctly and safely. The manual does not replace any government regulations, safety codes or insurance carrier requirements. Read and understand the manual and all safety procedures for this crane prior to operation.
  • Page 8 NOTICE TO THE OWNER / USER If the crane is involved in a property damage accident, contact your IMT distributor immediately and provide them with the details of the accident and the serial number of the equipment. If an accident involves personal injury, immediately notify your distributor and IMT Technical Support IOWA MOLD TOOLING CO., INC.

  • Page 9: Safety

    H A P T E R Safety In This Chapter Safety Instructions ..............8 Daily Safety Inspection ............. 9 Electrical Hazards ..............11 Crane Capacity ................ 14 Electric Crane Danger Decal Placement ........16 Work Site Planning ..............18 Stabilizer Operation ..............19 Ground Support ................

  • Page 10: Safety Instructions

    IMT 2003i Technical Specifications & Parts Manual # 99904385 Safety Instructions WARNING Keep children, by-standers, and persons not required in the operation of equipment at least 10’-0” (3.05 m) from the outermost range of the crane. SAFE CRANE OPERATION ...
  • Page 11 Chapter 2 Safety STABILITY Use crane on solid, level surface with stabilizers properly extended, and keep vehicle level. Reduce loads when operating on uneven ground. Keep personnel clear of moving stabilizers. When you rotate the crane, the load may change from being supported by the stabilizers to the vehicle suspension.

  • Page 12: Daily Safety Inspection

    IMT 2003i Technical Specifications & Parts Manual # 99904385 Daily Safety Inspection Use the Crane Log, IMT Manual No. 99900686, the inspection checklist in the reference section of this manual, or the following list when inspecting your unit at start-up and during operation: 1 Vehicle - Check oil level, battery, lights, brakes, and tires for inflation, pressure, cuts, and loose or missing wheel lugs.

  • Page 13: Electrical Hazards

    Chapter 2 Safety Electrical Hazards DANGER ELECTROCUTION HAZARD  Vehicle is not insulated.  Do NOT raise boom into power lines.  Look up and use light to search for power lines in the dark.  Keep boom and vehicle a minimum of 20 ft. (6.1 m) away from power lines. ...
  • Page 14 IMT 2003i Technical Specifications & Parts Manual # 99904385 DANGER Electrocution Hazard Never approach this vehicle or the load if it is near power lines. Death or serious injury will result from touching or being near this vehicle if it becomes charged.
  • Page 15 Chapter 2 Safety  Contact the utility company before beginning work near powerlines.  Always assume overhead lines to be energized.  Avoid transporting a crane over uneven terrain.  When using rope to steady a load or restrain spinning of the load, be aware that rope will also conduct electricity, especially if wet or damp.

  • Page 16: Crane Capacity

    IMT 2003i Technical Specifications & Parts Manual # 99904385 Crane Capacity The IMT crane is designed to lift specific loads. These loads are defined on the capacity placard mounted near the operator’s station and on the crane. Exceeding the limits presented on the capacity placard will create severe safety hazards and will shorten the life of the crane.

  • Page 17: 2003I Capacity Chart

    Chapter 2 Safety 2003i Capacity Chart 2003i CAPACITY CHART LIFTING CAPACITY IS 2,000 LB (907 kg) (1.8 m) AT ALL LOCATIONS. (1.5 m) (1.2 m) 45° 30° (.91 m) 15° (.61 m) (.31 m) (Short Base) (.31 m) (.61 m) (.91 m)

  • Page 18: Electric Crane Danger Decal Placement

    IMT 2003i Technical Specifications & Parts Manual # 99904385 Electric Crane Danger Decal Placement 2350 Maximum 1-part line 1065 capacity is 2000 lb. 4.8m For greater loads, use 1450 2-part line. NOTE: Boxes denote 2-part line. 4.2m 3135 1140 1420 3.6m...
  • Page 19 Chapter 2 Safety Additional danger decals are applied inside the truck body door. These decals include the following. Electrocution Hazard Crane and remote control are not insulated. Death or serious injury will result from approaching or contacting a power line. WARNING Falling Load Hazard Falling loads may injure or kill.

  • Page 20: Work Site Planning

    IMT 2003i Technical Specifications & Parts Manual # 99904385 Work Site Planning NO OVERHEAD OBSTRUCTIONS. NO POWERLINES PARKING BRAKE "ON." TRANSMISSION LOAD DOES IN NEUTRAL. NOT EXCEED CRANE CAPACITY. STABILIZERS ARE FULLY OUT AND DOWN ON A FIRM AND LEVEL SURFACE.

  • Page 21: Stabilizer Operation

    Chapter 2 Safety Stabilizer Operation Stabilizers help stabilize the crane and carrier vehicle during a lift, but they can be hazardous due to their close proximity to the operator and other personnel. They are the only component of the crane which normally contact the ground. WARNING Stabilizers can cause serious injury! Avoid stabilizer injuries including:...

  • Page 22: Ground Support

    IMT 2003i Technical Specifications & Parts Manual # 99904385 Ground Support Position the carrier vehicle on a firm, level surface for adequate stabilizer support. If stabilizers appear to bury themselves in a less than firm surface, then DO NOT perform a lift until a suitable location is found.

  • Page 23: Operation

    H A P T E R Operation In This Chapter Electric Crane Start-up and Task Performance ......21 Tethered Remote Handle Operating Instructions ...... 23 Crane Shut Down ..............24 Operation in Poor Conditions............ 25 Hand Signals ................25 Electric Crane Start-up and Task Performance CAUTION AVOID MOTOR DAMAGE! The DC electric motor can overheat.
  • Page 24 IMT 2003i Technical Specifications & Parts Manual # 99904385 Lifting a Load: 1 Position the crane as close to the job as possible on a firm, dry and level surface. Avoid overhead obstructions on the work side of the unit.

  • Page 25: Tethered Remote Handle Operating Instructions

    Chapter 3 Operation Tethered Remote Handle Operating Instructions POWER ROTATE WINCH ROTATE WINCH DOWN...

  • Page 26: Crane Shut Down

    IMT 2003i Technical Specifications & Parts Manual # 99904385 1 Make sure the vehicle engine is on; the vehicle is in park or neutral; and the parking brake is 2 Make sure the crane electric power switch, located in the crane cabinet, is turned to the "ON"...

  • Page 27: Operation In Poor Conditions

    Chapter 3 Operation Operation in Poor Conditions Operating your equipment in poor weather conditions can affect the performance. Please note the following operation procedures for poor weather conditions. 1 Dusty and Sandy Areas - Operating in dusty or sandy areas presents special problems due to the abrasive action of dust.
  • Page 28 IMT 2003i Technical Specifications & Parts Manual # 99904385 LOWER BOOM - With arm extended, EMERGENCY STOP- Both arms fingers closed, thumb pointing extended, palms down, move arms downward. back and forth horizontally. TRAVEL- Arm extended forward, HOIST- With forearm vertical,...

  • Page 29: Maintenance & Repair

    H A P T E R Maintenance & Repair In This Chapter Maintenance Introduction ............27 Electric Crane Power Safety ............. 28 Maintenance Schedule ............. 28 Electric Crane Lubrication ............29 Grease Zerks ................29 Pin Removal & Inspection ............30 Electric Crane Wear Pads ............

  • Page 30: Electric Crane Power Safety

    IMT 2003i Technical Specifications & Parts Manual # 99904385 Electric Crane Power Safety Your electric crane runs using power from the vehicle battery. Before beginning major maintenance or repairs, disconnect the power to the crane. POWER SWITCH TURNED TO OFF POSITION.

  • Page 31: Electric Crane Lubrication

    Chapter 4 Maintenance & Repair Electric Crane Lubrication Different lubricants are required for different sections of your crane. Contact your lubricant supplier for specific product information. Follow the grease and lubricant specifications and intervals listed in this manual for best results. APPLICATION POINT LUBRICATION PRODUCT APPLICATION METHOD...

  • Page 32: Pin Removal & Inspection

    Removing crane pins can cause crane sections to suddenly come apart. Pins are frequently used as structural components on IMT cranes. Critical structural pins which require inspection and repair include pins which secure the lower boom assembly to the mast,...

  • Page 33: Electric Crane Wear Pads

    Electric Crane Wear Pads IMT crane booms extend and retract on synthetic wear pads. The pads drop in place at the top or bottom of the inside of the booms, or snap in place into the sides of the booms. See figure for wear pad locations.

  • Page 34: Wire Rope Inspection

    IMT 2003i Technical Specifications & Parts Manual # 99904385 2 Start the crane. Slowly cycle the boom in and out with no load to purge air from system. 3 After the air has been purged from the system, check the reservoir oil level. Top off oil level if needed.

  • Page 35: Wire Rope Lubrication

    If the daily wire rope inspection shows a problem with the wire rope, the rope must be repaired or replaced. Use only original wire rope from IMT. Failure to do so may cause problems with the anti-two-block system and the downhaul weights.

  • Page 36: Additional Inspections

    IMT 2003i Technical Specifications & Parts Manual # 99904385 When flat spots on the outer wires appear and those outside wires are less than 2/3 the thickness of the unworn outer wire. d When there is a decrease of diameter indicating a core failure.
  • Page 37 Chapter 4 Maintenance & Repair BOOM & MAST ASSEMBLY 1 Check control valvebank and all other fittings for oil leaks and tightness. 2 Check all bolts and retainer plates on pin assemblies for proper installation. 3 Check torque on all unit mounting bolts. See the installation drawing in the crane parts manual for mounting bolt torque.

  • Page 39: Technical Specifications

    H A P T E R Technical Specifications In This Chapter 2003i Technical Data ..............37 2003i Capacity Chart ..............39 2003i Geometric Configuration & Mounting Pattern ....40...

  • Page 40: 2003I Technical Data

    IMT 2003i Technical Specifications & Parts Manual # 99904385 2003i Technical Data GENERAL SPECIFICATIONSCRANE RATING 2,000 lb at All Locations (907.18 kg at All Locations) MAXIMUM HORIZONTAL REACH (from 78" (198 cm) centerline of rotation) MANUAL EXTENSION (1) 30" (76.2 cm) MAXIMUM VERTICAL REACH 6'-1"...

  • Page 41: 2003I Capacity Chart

    Chapter 5 Technical Specifications 2003i Capacity Chart 2003i CAPACITY CHART LIFTING CAPACITY IS 2,000 LB (907 kg) (1.8 m) AT ALL LOCATIONS. (1.5 m) (1.2 m) 45° 30° (.91 m) 15° (.61 m) (.31 m) (Short Base) (.31 m) (.61 m) (.91 m)

  • Page 42: 2003I Geometric Configuration & Mounting Pattern

    IMT 2003i Technical Specifications & Parts Manual # 99904385 2003i Geometric Configuration & Mounting Pattern 8'-4" (2.54 m) 12.6" (31.9 cm) 2003i 1'-8" (50.2 cm) SHORT BASE 3'-11" (1.19 m) TALL BASE 4'-0" (1.22 m) 5'-6" (1.67 m) 6'-6" (1.98 m) 2003i MOUNTING HOLE PATTERN 1.25"...

  • Page 43: Crane Reference

    H A P T E R Crane Reference In This Chapter 2003i Assemblies & Grease Zerk Locations ......41 2003i Recommended Spare Parts ..........43 Electric Crane Control .............. 44...

  • Page 44: 2003I Assemblies & Grease Zerk Locations

    NOTE: All application points must be greased weekly under normal workloads and moderate weather conditions. Under severe operating conditions, lubrication should be performed more frequently. See the IMT Electric Crane Operation & Safety manual (IMT # 99904381) for additional lubrication requirements.

  • Page 45: 2003I Recommended Spare Parts

    Chapter 6 Crane Reference 2003i Recommended Spare Parts Part Number Description Quantity BASE & MAST ASSEMBLY 72060151 CAP SCR .62-11X 2.00 HH GR8 Z 60118032 CABLE CONNECTOR MODIFICATION BOOM ASSEMBLY 60030369 WEAR PAD-RND 2.00 DIA X .60 DIA X 1.00 LG 60030379 WEAR PAD-RND 1.00 DIA X .50 DIA X .50L...

  • Page 46: Electric Crane Control

    IMT 2003i Technical Specifications & Parts Manual # 99904385 Electric Crane Control IMT's electric cranes are controlled by tethered remote controls. For complete details on operating your crane, refer to the remote control manual.

  • Page 47: Parts

    H A P T E R Parts In This Chapter Parts Information ..............46 Crane Assembly & Complete Parts List (99904352-1) ....48 Base & Mast Assembly (99904352-2) ........50 Boom Assembly (99904352-3) ..........54 Electrical Box & Gear Guard (99904352-4) ......55 Boom, Winch, &...

  • Page 48: Parts Information

    CRANE IDENTIFICATION Every IMT crane has an identification placard (see figure). This placard is attached to the inner boom, mast, or crane base. When ordering parts, communicating warranty information, or referring to the unit in correspondence, always include the serial number and model numbers.
  • Page 49 Chapter 7 Parts CYLINDER IDENTIFICATION To insure proper replacement parts are received, it is necessary to specify the complete number/letter sequence for any part requested. Part numbers may be cross checked by comparing the stamped identification on the cylinder case (See figure below) against the information contained in the service manual.

  • Page 50: Crane Assembly & Complete Parts List (99904352-1)

    IMT 2003i Technical Specifications & Parts Manual # 99904385 Crane Assembly & Complete Parts List (99904352-1) 2003i TALL BASE 2003i SHORT BASE 99904352 PARTS LIST ITEM PART # DESCRIPTION KIT # QUANTITY 51721434 HARDWARE KIT, 2002I 91721686 KIT, ELECTRICAL INSTALLATION...
  • Page 51 WASHER .62 FLAT ASTM F436 72063049 WASHER .25 LOCK 72063051 WASHER .38 LOCK 72066580 CLAMP-UMP20 S464-G12 51721944 CABLE ASM-1GA-3/8RNG X SWVL MX 60.00 LG 51722289 CABLE ASM-4GA-1/4RNGX SWVL FX 17.50 LG 51721749 HANDLE ASM-TETHERED ELECTRIC CRANES 77441287 HARNESS-TETHER ELECTRIC CRANE 2003i REV. C 20090311...

  • Page 52: Base & Mast Assembly (99904352-2) (See Parts List For Effectivity Dates)

    IMT 2003i Technical Specifications & Parts Manual # 99904385 Base & Mast Assembly (99904352-2) (See Parts List for Effectivity Dates) 40,47 39,47 MAST ASSEMBLY BASE ASSEMBLY NOTES (IF TIED TO DRAWING, SEE REFERENCE NUMBER IN APPLY BLACK "MOLUB-ALLOY 882 HEAVY" GEAR GREASE TO TURNTABLE GEAR.
  • Page 53 Chapter 7 Parts 99904352-2 PARTS LIST ITEM PART # DESCRIPTION KIT # QUANTITY 52721306 WELDMENT-ELEC ROTATOR BRACKET TOP (effective through 05/10/13) 52721307 WELDMENT- ELEC ROTATOR BRACKET BOTTOM (effective through 05/10/13) 70580194 CLAMP-I" CONDUIT HANGER W/BOLT 71056635 GEAR-TRNTBL BRG 71056636 TURNTABLE RING 72053719 ADPTR-MPT/HEX/MPT .12 .12 (effective through 09/03/13)

  • Page 54: Base & Mast Assembly (99904352-2) (See Parts List For Effectivity Dates)

    IMT 2003i Technical Specifications & Parts Manual # 99904385 Base & Mast Assembly (99904352-2) (See Parts List for Effectivity Dates) 40,47 39,47 MAST ASSEMBLY BASE ASSEMBLY NOTES (IF TIED TO DRAWING, SEE REFERENCE NUMBER IN APPLY BLACK "MOLUB-ALLOY 882 HEAVY" GEAR GREASE TO TURNTABLE GEAR.
  • Page 55 Chapter 7 Parts 99904352-2 PARTS LIST ITEM PART # DESCRIPTION KIT # QUANTITY 70580194 CLAMP-I" CONDUIT HANGER W/BOLT 71056635 GEAR-TRNTBL BRG 71056636 TURNTABLE RING 70034382 CAP-GREASE PRO20 GC-RED 72060001 CAP SCREW .25-20X .62 HH GR5 Z 72060002 CAP SCREW .25-20X .75 HH GR5 Z 72060046 CAP SCREW .38-16X 1.00 HH GR5 Z 72060151...

  • Page 56: Boom Assembly (99904352-3)

    IMT 2003i Technical Specifications & Parts Manual # 99904385 Boom Assembly (99904352-3) NOTES (SEE REFERENCE NUMBER IN BOX): PART OF 71734310 PIN. 99904352-3 PARTS LIST ITEM PART # DESCRPITION KIT # QUANTITY 51721434 KIT-HARDWARE 52721339 LOWER BOOM 52721340 EXTENSION BOOM...

  • Page 57: Electrical Box & Gear Guard (99904352-4)

    Chapter 7 Parts Electrical Box & Gear Guard (99904352-4) 99904352-4 PARTS LIST ITEM PART # DESCRIPTION KIT # QUANTITY 52721352 TURNTABLE GEAR SHROUD 72060000 CAP SCREW .25-20X .50 HH GR5 Z 72063001 WASHER .25 FLAT 72063049 WASHER .25 LOCK 72066580 CLAMP-UMP20 REV C 20090311...

  • Page 58: Boom, Winch, & Crane Assembly (99904352-5)

    IMT 2003i Technical Specifications & Parts Manual # 99904385 Boom, Winch, & Crane Assembly (99904352-5) 37,48 41,44 34 44 30 43 NOTES (SEE REFERENCE NUMBER IN BOX): PART OF 71734310 PIN INCLUDED WITH 70144211 PIN 99904352-5 PARTS LIST ITEM PART #...
  • Page 59 SCR-MACH .25-20X .38 BTNHD ZC 72062104 NUT .25-20 HEX NYLOCK 72601726 NUT 6-32 HEX NYLOCK 72601705 WASHER #6 W FLAT ANSI B27.2 72063001 WASHER .25 FLAT 72063051 WASHER .38 LOCK 51721749 HANDLE ASM-TETHERED ELECTRIC CRANES #2 77441287 HARNESS-TETHER ELECTRIC CRANE 2003i REV. C 20090311...

  • Page 60: Electrical Installation (99904398)

    IMT 2003i Technical Specifications & Parts Manual # 99904385 Electrical Installation (99904398) GROUND (CONTACTOR MOUNTING BRACKET) WIRE HARNESS WIRE HARNESS CJ-200 WIRE W2 (WINCH DOWN) HARNESS W1 (WINCH WINCH WIRE HARNESS TO 300 AMP W3 (POWER) KEYED SWITCH IN CRANE BOX...

  • Page 61: Electric Crane Battery Circuit (99904884)

    Chapter 7 Parts Electric Crane Battery Circuit (99904884) CRANE GROUND AT CHASSIS FRAME 18" (457 mm) MAXIMUM 225A UNDERHOOD BATTERY 225A GROUND AT 18" (457 mm) CHASSIS FRAME MAXIMUM 2ND AUX BATTERY GROUND AT CHASSIS FRAME NOTES (SEE REFERENCE NUMBER IN BOX): ELECTRIC BULKHEAD PASS-THRU CONNECTOR.

  • Page 62: Winch (71570921) (Eff 2-09)

    IMT 2003i Technical Specifications & Parts Manual # 99904385 Winch (71570921) (Eff 2-09) 77041800 Contactor Assembly Drum bushing Capscrew Gasket Cable Drum support Ring gear 73511211 Winch Motor Stage 3 Capscrew Carrier asm Clutch retainer Stage 2 Carrier asm Gasket...

  • Page 63: Winch (71570875) (Through 2-09)

    Chapter 7 Parts Winch (71570875) (Through 2-09) 71570875 PARTS LIST ITEM PART # DESCRIPTION 77041800 CONTACTOR COVER SCREW CABLE (QUANTITY 2) DRUM BUSHING, NYLATRON CAPSCREW (QUANTITY 2) DRUM SUPPORT GASKET RING GEAR CARRIER ASSEMBLY (STAGE 3) CARRIER ASSEMBLY (STAGE 2) CARRIER ASSEMBLY (STAGE 1) SUN GEAR GEAR ARM...
  • Page 64 IMT 2003i Technical Specifications & Parts Manual # 99904385 71570875 PARTS LIST ITEM PART # DESCRIPTION DRUM 77566639 BRAKE ASSEMBLY CLUTCH RETAINER DRUM SUPPORT MOTOR COUPLER 73511195 MOTOR WINCH SPECIFICATIONS MOTOR TYPE: MOTOR HP: GEAR RATIO: 261:1 WEIGHT: 25 LB...

  • Page 65: Handle Assembly, Tethered Remote (51721683)

    Chapter 7 Parts Handle Assembly, Tethered Remote (51721683) HANDSET WIRING (FROM BACK OF HANDSET) WIRING CHART PIN# COLOR FUNCTION HOT TO SWITCHES GREEN/BLACK WINCH DOWN GREEN WINCH UP WHITE ROTATE CW WHITE/BLACK ROTATE CCW...
  • Page 66 IMT 2003i Technical Specifications & Parts Manual # 99904385 51721683 PARTS LIST ITEM PART # DESCRIPTION QUANTITY 77041813 CABLE END-CRANE 77041814 CABLE 77041815 HOUSING 77041816 REMOTE OVERLAY 77041817 TOGGLE SWITCH, SPST 77041818 TOGGLE SWITCH, DPDT 77041819 RUBBER BOOT 77041820 TERMINAL, A, FEM .250 FI 14-16 BL 77041821 TERMINAL, B, FEM .250 FI 10-12 YW...

  • Page 67: Turntable Gear (71056635)

    Chapter 7 Parts Turntable Gear (71056635) 16 X ø0.714" 7/8" HEX THROUGH ON A 6.89" B.C. 6 X ø0.375" MAXIMUM TILTING MOMENT 10,416 FT-LB OUTPUT TORQUE WHEN MOUNTED WITH 61 16,000 IN-LB TOOTH, 5 MOD., 14.5 P.A. SLEW RING 12V MOTOR IS TOTALLY ENCLOSED AND 1/4 HP CONTINUOUS DUTY @ 2400 RPM.
  • Page 68 IMT 2003i Technical Specifications & Parts Manual # 99904385 71056635 PARTS LIST ITEM PART # DESCRIPTION QUANTITY SHIM, GEAR .0075 NATURAL AS REQ. SHIM, GEAR .005 BLUE AS REQ. SHIM, GEAR .003 GREEN AS REQ. GEAR, WORM 40:1 VENT, PRESSURE 1-5 PSIG...

  • Page 69: Decal Kit (95721546)

    ON CRANE POWER CABLE CONNECTION AT VEHICLE BATTERY 95721546 PARTS LIST ITEM PART # DESCRIPTION QUANTITY 70396778 DECAL-2003i IDENTIFICATION 70397481 DECAL-2003i CAPACITY PLACARD 71394083 DECAL-LOAD BLOCK RATING, 2.0 TON 70397351 DECAL-REMOTE PENDANT STORAGE 70397413 DECAL-IMT DIAMOND 4.5 X 9 70397411 DECAL-GREASE WEEKLY, LEFT, SMALL...
  • Page 70 IMT 2003i Technical Specifications & Parts Manual # 99904385 95721546 PARTS LIST ITEM PART # DESCRIPTION QUANTITY 70397412 DECAL-GREASE WEEKLY, RIGHT, SMALL 70397404 DECAL-DANGER, UNPLUG ELEC CRANE 70397405 DECAL-ELEC CRANE DISCONNECT 70397389 DECAL-DANGER ELEC HZD 70397390 DECAL-DANGER CR LOADLINE 70397444...

  • Page 71: General Reference

    H A P T E R General Reference In This Chapter Inspection Checklist ..............69 Deficiency / Recommendation / Corrective Action Report ..74 Thread Torques ................ 76 Turntable Bearing Thread Tightening Sequence ...... 78 Turntable Bearing Inspection ............ 79 Turntable Bearing Tilt Test ............
  • Page 72 IMT 2003i Technical Specifications & Parts Manual # 99904385 TYPE OF INSPECTION NOTES: Daily and monthly inspections are to be performed by a “competent person”, who is capable of identifying existing and predictable hazards in the surroundings or working conditions which are unsanitary, hazardous, or dangerous to employees, and who has authorization to take prompt corrective measures to eliminate them.
  • Page 73 Chapter 8 General Reference FREQUENCY ITEM INSPECTION DESCRIPTION STATUS (S,R,X,NA) Wire Rope Inspect for apparent deficiencies per applicable requirements and manufacturer’s specifications. Pins Proper engagement of all connecting pins and pin retaining devices. General Overall observation of crane for damaged or missing parts, cracked welds, and presence of safety covers.
  • Page 74 IMT 2003i Technical Specifications & Parts Manual # 99904385 FREQUENCY ITEM INSPECTION DESCRIPTION STATUS (S,R,X,NA) Hardware All bolts, fasteners and retaining rings for tightness, wear and corrosion. Wear Pads Presence of wear pads. Pump & Hydraulic pumps and motors for leakage at fittings, seals, and Motor between sections.
  • Page 75 Chapter 8 General Reference FREQUENCY ITEM INSPECTION DESCRIPTION STATUS (S,R,X,NA) Pumps & Pumps and Motors for loose bolts/fasteners, leaks, noise, Motors vibration, loss of performance, heating & excess pressure. • Winch motor(s) • Rotation motor(s) • Other Valves Hydraulic valves for cracks, spool return to neutral, sticking spools, proper relief valve setting, relief valve failure.

  • Page 76: Deficiency / Recommendation / Corrective Action Report

    IMT 2003i Technical Specifications & Parts Manual # 99904385 Deficiency / Recommendation / Corrective Action Report DATE: OWNER: UNIT I.D. NUMBER: GUIDELINES a A deficiency (X) may constitute a hazard. Deficiency must be corrected and/or faulty parts replaced before resuming operation.
  • Page 77 Chapter 8 General Reference X,R,CA ITEM # EXPLANATION DATE CORRECTED...

  • Page 78: Thread Torque Chart (English)

    IMT 2003i Technical Specifications & Parts Manual # 99904385 Thread Torque Chart (English) FINE THREAD BOLTS (ENGLISH) COARSE THREAD BOLTS (ENGLISH) SIZE BOLT GRADE 5 GRADE 8 SIZE BOLT GRADE 5 GRADE 8 DIA. DIA. SAE J429 SAE J429 SAE J429...

  • Page 79: Thread Torque Chart (Metric)

    Chapter 8 General Reference Thread Torque Chart (Metric) FINE THREAD TORQUE CHART (METRIC) COARSE THREAD TORQUE CHART (METRIC) TIGHTENING TORQUE TIGHTENING TORQUE SIZE BOLT SIZE BOLT DIA (DIA- DIA. (DIA- (INCHES) TPI) (INCHES) TPI) SAE J429 SAE J429 SAE J429 SAE J429 GRADE 5 GRADE 8...

  • Page 80: Turntable Bearing Thread Tightening Sequence

    IMT 2003i Technical Specifications & Parts Manual # 99904385 Turntable Bearing Thread Tightening Sequence Refer to the turntable bearing thread tightening diagram below for proper tightening/torqueing sequence of the turntable bearing to the crane base and crane mast. The total quantity of cap screws varies dependent on crane model.

  • Page 81: Turntable Bearing Inspection

    Chapter 8 General Reference Turntable Bearing Inspection Turntable bearings may experience wear. One of the following conditions may indicate turntable bearing wear: Metal particles present in the bearing lubricant. Increased drive power required to rotate the crane. Noise emitting from the bearing during rotation. Rough rotation.

  • Page 82: Turntable Bearing Tilt Test

    IMT 2003i Technical Specifications & Parts Manual # 99904385 Turntable Bearing Tilt Test 1 Place crane in vertical position. 2 Set a dial indicator at 0 on the pinion cover plate at back side of mast. 3 Lower crane to the horizontal position.
  • Page 83 NOTE: The tilt dimensions listed in this chart are service guidelines and do not, in themselves, require that the bearing be inspected. If there is reason to suspect an excess of bearing wear AND the measured tilt dimension exceeds the dimension listed, remove the bearing for inspection. IMT Crane, 1007 5200 16000-I, II, III...

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