Related Manuals for ESAB Miggytrac 2000
Summary of Contents for ESAB Miggytrac 2000
- Page 1 Miggytrac 2000 Instruction manual 0449 310 001 2009- -03- -11 Valid for serial no. 739- -xxx- -xxxx...
- Page 2 DECLARATION OF CONFORMITY ESAB AB, Welding Automation, SE--695 81 Laxå, Sweden, gives its unreserved guarantee that automatic welding machine Miggytrac 2000 from serial number 739 complies with standard IEC/EN 60292 and IEC/EN 60204--1, in accordance with the requirements of directive (98/37/EEC) and with standard EN 50199, in accordance with the requirements of directive (89/336/EEC).
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Page 3: Table Of Contents
........... . 6.1 Connection, alternative 1: ESAB . -
Page 4: Safety
SAFETY Users of ESAB welding equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safety precautions. Safety precautions must meet the requirements that apply to this type of welding equipment. The following recommen- dations should be observed in addition to the standard regulations that apply to the workplace. - Page 5 WARNING ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND OTHERS. TAKE PRECAU- TIONS WHEN WELDING. ASK FOR YOUR EMPLOYER’S SAFETY PRACTICES WHICH SHOULD BE BASED ON MANUFACTURERS’ HAZARD DATA. ELECTRIC SHOCK - - Can kill Install and earth the welding unit in accordance with applicable standards. Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.
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Page 6: Introduction
INTRODUCTION General Miggytrac 2000 is a welding carriage designed for horizontal MIG/MAG welding of plates and beams. The carriage is powered by an electric motor and is prepared for connection to the remote control socket on the ESAB wire feed unit MEK 4 (23--pin Burndy). -
Page 7: Equipment
8. Magnet wheel 9. Driving wheel 10. Horizontal slide 11. Electric connection 12. Electronics 13. Remote control, volt/amp. Technical Data Miggytrac 2000 36 -- 46 VAC Supply voltage: Power: 40 W ( max ) Welding speed: 15 -- 150 cm/min... -
Page 8: Installation
General The installation must be executed by a professional. MIGGYTRAC 2000 can be connected to one of the wire feed units MEK 4, MEK 4SP, MEK 4C, MEK 44C, MED 44A, MEH 30, MEH 44, MED 302, MED 304, MED 44B or MEK 2. -
Page 9: Other Connections
Other connections MEK 4 / MEK 4SP ! MIGGYTRAC 2000 Accessories: cables A, B, F and G, terminal block E, Remove the cover, Unscrew the sleeve socket, Cut off the cables E1 and E2, Connect the two cables to terminal block E and cables F and G,... - Page 10 MEK 4C ! MIGGYTRAC 2000 Accessories: The cables A, B, F, G and terminal block E, Remove the cover, Unscrew the sleeve socket, Cut off the cables E1 and E2, Connect the two cables to terminal block E and cables F and G,...
- Page 11 MEK 44C ! MIGGYTRAC 2000 Accessories: The cables C, D, J, K and terminal block E. Remove the cover (1). Unscrew the sleeve socket (2), 23--pol. Connect the cables J and K between the terminal block, J1 and J2, on circuit card AP01 (3) and sleeve socket (2), pins A and B.
- Page 12 Connect the cables J and K to sleeve socket (2), pins G and F. Fasten the sleeve socket, (2). Fit the cover, (1). Diagram MEK 4, MEK 4SP, MEK 4C, MEK 44C, MED 44A ! MIGGYTRAC 2000 - - 12 - - fhb2i1ea...
- Page 13 MEH 30 / MEH 44 ! MIGGYTRAC 2000 Cable set 0443 341 880 consists of a 4--pole Amphenol sleeve socket to be fitted in the prepared hole (2). By using a separate contact for MIGGYTRAC 2000 the possi- bility of using a remote control unit remains.
- Page 14 MED 302 / MED 304 ! MIGGYTRAC 2000 Cable set 0443 341 880 consists of a 4--pole Amphenol sleeve socket to be fitted in the prepared hole (2). By using a separate contact for MIGGYTRAC 2000 the possi- bility of using a remote control unit remains.
- Page 15 MED 44B ! MIGGYTRAC 2000 Cable set 0443 341 880 consists of a 4--pole Amphenol sleeve socket to be fitted in the prepared hole (2). By using a separate contact for MIGGYTRAC 2000 the possi- bility of using a remote control unit remains.
- Page 16 MEK 2 ! MIGGYTRAC 2000 Cable set 0443 341 880 consists of a 4--pole Amphenol sleeve socket to be fitted in the prepared hole (2). By using a separate contact for MIGGYTRAC 2000 the possi- bility of using a remote control unit remains.
- Page 17 024 and 025 and to the sleeve socket. Connect the cables C and D between the sleeve socket and the existing terminal block, For connection of MEK 25 to MIGGYTRAC 2000, see Accessories, see page 21. - - 17 - - fhb2i1ea...
- Page 18 Universal For the operation of MIGGYTRAC 2000 from other power sources, use transformer unit and control cable acc. to Accessories, see page 21. Control cable for other power sources Transformer unit - - 18 - - fhb2i1ea...
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Page 19: Operation
General safety regulations for the handling of the equipment can be found on page 4. Read through before you start using the equipment! Place Miggytrac 2000 near the joint to be welded. Adjust the distance and the direction by way of the guide wheels, which shall press slightly against the flange during operation and by that guide the carriage. -
Page 20: Front Panel
Front panel Welding speed: Program the weld speed in cm/minute. For speeds over 100 cm/min a com- ma is lighting after the last figure. Menu selector: Switch between the menus for the programming of chain intermittent weld- ing, craterfill time and backfill. Bead length: Program the length of the bead in cm for chain intermittent welding. -
Page 21: Maintenance
ORDERING OF SPARE PARTS Spare parts are ordered through your nearest ESAB representative, see back cover. When ordering spare parts, please state machine type and number as well as desig- nation and spare part number as shown in the spare parts list on page 25. -
Page 22: Dimension Drawing
Dimension drawing - - 22 - - fhb2dim... -
Page 23: Schematic Drawing
Schematic drawing - - 23 - - fhb2block... - Page 24 - - 24 - - sida...
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Page 25: Spare Parts List
Spare parts list Edition 2009- - 03- - 11 - - 25 - - Miggytrac2000... - Page 26 Item Ordering no. Denomination Notes 0449 901 017 Magnet unit, compl. 0449 901 051 Magnet housing 0449 901 052 Magnet 0449 901 053 Spring with ball 0449 901 054 Wheel 0449 901 055 Lever 0449 901 056 Console 0449 901 057 Spring suspension 0449 901 058 Wheel sleeve...
- Page 27 Item Ordering no. Denomination Notes 0449 901 001 Drive shaft 0449 901 002 Chain 0457 357 090 O- -ring 0457 357 080 Driving gear 0449 901 005 Chain box 0449 901 006 Slide screw 0449 901 007 Front slide bracket 0449 901 008 Slide nut 0449 901 009...
- Page 28 Item Ordering no. Denomination Notes 0449 901- - 020 Torch holder, complete 0449 901- -021 Gun bracket 0449 901- -022 Spring 0449 901- -023 Spring bracket 0449 901- -024 Intermediate bracket 0417 855- -009 Lever 0449- -901- -026 Vertical screw 0417 855- -001 Aluminium wheel 0449 901- -028...
- Page 29 Item Ordering no. Denomination Notes 0398 145 908 Chassis plug, 12- -pin 0449 901 032 Front frame 0417 855 012 Digital control 0417 855 043 Front label 0417 855 044 PC board 0417 855 045 Power board 0449 901 034 Label 0457 468 032 Button...
- Page 30 ESAB subsidiaries and representative offices Europe Asia/Pacific Representative offices NORWAY AS ESAB AUSTRIA BULGARIA CHINA Larvik ESAB Ges.m.b.H ESAB Representative Office Shanghai ESAB A/P Tel: +47 33 12 10 00 Vienna- -Liesing Sofia Shanghai Fax: +47 33 11 52 03...