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ESAB Aristo Mig 4004i Pulse Instruction Manual
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Aristo®
Mig 4004i Pulse
Instruction manual
0463 331 001 GB 20150108
Valid for: 240-xxx-xxxx

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Summary of Contents for ESAB Aristo Mig 4004i Pulse

  • Page 1 Aristo® Mig 4004i Pulse Instruction manual 0463 331 001 GB 20150108 Valid for: 240-xxx-xxxx...
  • Page 3 Inspection and cleaning ..................17 Welding torch ..................... 17 FAULT TRACING....................18 ORDERING OF SPARE PARTS ................. 19 DIAGRAM ........................20 ORDERING NUMBERS .....................21 SPARE PARTS LIST....................22 ACCESSORIES ......................23 Rights reserved to alter specifications without notice. 0463 331 001 © ESAB AB 2015...
  • Page 4 1 SAFETY SAFETY Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safety precautions. Safety precautions must meet the requirements that apply to this type of equipment. The following recommendations should be observed in addition to the standard regulations that apply to the workplace.
  • Page 5 There may be potential difficulties in ensuring electromagnetic compatibility of class A equipment in those locations, due to conducted as well as radiated disturbances. 0463 331 001 - 5 - © ESAB AB 2015...
  • Page 6 As the person responsible for the equipment, it is your responsibility to obtain information on approved collection stations. For further information contact the nearest ESAB dealer. ESAB can provide you with all necessary welding protection and accessories. 0463 331 001 - 6 - © ESAB AB 2015...
  • Page 7 The power source is intended for use with the wire feed unit Feed 3004/4804 with the control panel U6. ESAB's accessories for the product can be found in the "ACCESSORIES" chapter of this manual. Equipment The power sources are supplied with: •...
  • Page 8 The duty cycle refers to the time as a percentage of a ten-minute period that you can weld or cut at a certain load without overloading. The duty cycle is valid for 40°C / 104°F. 0463 331 001 - 8 - © ESAB AB 2015...
  • Page 9 Equipment marked IP23 is intended for indoor and outdoor use. Application class The symbol indicates that the power source is designed for use in areas with increased electrical hazard. 0463 331 001 - 9 - © ESAB AB 2015...
  • Page 10 It is the user's responsibility to take adequate precautions. Location Position the welding power source such way that its cooling air inlets and outlets are not obstructed. Lifting instruction 0463 331 001 - 10 - © ESAB AB 2015...
  • Page 11 (see technical data). In this case it is the responsibility of the installer or user of the equipment to ensure, by consultation with the distribution network operator if necessary, that the equipment may be connected. 0463 331 001 - 11 - © ESAB AB 2015...
  • Page 12 NOTE! The power source can be connected for generator power. For more information, contact authorised ESAB service personnel. Check that the unit is connected to the correct mains power supply voltage, and that it is protected by the correct fuse size. A protective earth connection must be made, in accordance with regulations.
  • Page 13 If the mains cable needs to be changed, the earth connection to the bottom plate must be made in a correct way. See from the picture above in which order the washers, nuts and screws are placed. 0463 331 001 - 13 - © ESAB AB 2015...
  • Page 14 Secure the equipment - particularly if the ground is uneven or sloping. NOTE! To achieve the best possible result at Mig short pulsing, the welding and return cables must not exceed 10 m. 0463 331 001 - 14 - © ESAB AB 2015...
  • Page 15 0463 331 001 - 15 - © ESAB AB 2015...
  • Page 16 MIG/MAG and self shielded cored wire welding, the power source is supplemented with: • wire feed unit • wire feed unit • connection cable between power source and wire feed unit • shielding gas cylinder 0463 331 001 - 16 - © ESAB AB 2015...
  • Page 17 3. Ensure that the filter with the finest mesh is placed towards the grille. 4. Reinstall the filter. Welding torch Wear parts should be cleaned and replaced at regular intervals in order to achieve trouble-free welding. 0463 331 001 - 17 - © ESAB AB 2015...
  • Page 18 • Check that the correct current value is set. • Check that the correct welding wires are being used. • Check the main power supply fuses. 0463 331 001 - 18 - © ESAB AB 2015...
  • Page 19 Spare parts may be ordered through your nearest ESAB dealer, see the back cover of this document. When ordering, please state product type, serial number, designation and spare part number in accordance with the spare parts list.
  • Page 20 DIAGRAM DIAGRAM 0463 331 001 - 20 - © ESAB AB 2015...
  • Page 21 Type Note 0465 152 881 Welding power source Aristo® Mig 4004i Pulse 0459 839 071 Spare parts list Instruction manuals in other languages can be downloaded from the Internet: www.esab.com 0463 331 001 - 21 - © ESAB AB 2015...
  • Page 22 SPARE PARTS LIST SPARE PARTS LIST Item Ordering no. Denomination 0462 197 001 Dust filter 0463 331 001 - 22 - © ESAB AB 2015...
  • Page 23 0460 526 996 Feed 4804 U6, with water 0460 526 997 Feed 4804 MA23, with water 0460 526 989 Feed 4804 MA24 0460 526 999 Feed 4804 MA24, with water 0463 331 001 - 23 - © ESAB AB 2015...
  • Page 24 Remote control unit MTA1 CAN MIG/MAG: wire feed speed and voltage MMA: current and arc force TIG: current, pulse and background current 0459 491 883 Remote control unit AT1 CAN MMA and TIG: current 0463 331 001 - 24 - © ESAB AB 2015...
  • Page 25 0459 960 881 10 m 0459 960 882 25 m Information on PSF welding torches can be found in separate brochures. For more information of the accessories contact the nearest ESAB agency. 0463 331 001 - 25 - © ESAB AB 2015...
  • Page 26 ESAB subsidiaries and representative offices Europe NORWAY North and South America SOUTH KOREA AS ESAB ESAB SeAH Corporation AUSTRIA Larvik ARGENTINA Kyungnam ESAB Ges.m.b.H Tel: +47 33 12 10 00 CONARCO Tel: +82 55 269 8170 Vienna-Liesing Fax: +47 33 11 52 03...