ESAB Aristo Mig 4004i Pulse Instruction Manual
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Summary of Contents for ESAB Aristo Mig 4004i Pulse
- Page 1 Aristo® Mig 4004i Pulse, Mig 4004i Pulse WeldCloud™ 380-460 V Instruction manual Valid for: serial no. 551-, 627-, 704-xxx-xxxx 0463 431 101 GB 20171105...
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Page 4: Table Of Contents
Inspection and cleaning................. TROUBLESHOOTING ................. Error codes for Mig 4004i WeldCloud™ ..........ORDERING SPARE PARTS ................ DIAGRAM ......................ORDERING NUMBERS ..................SPARE PARTS LIST..................... ACCESSORIES ....................Rights reserved to alter specifications without notice. 0463 431 101 © ESAB AB 2017... -
Page 5: Safety
Data Sheets (SDSs). Safety precautions Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safety precautions. Safety precautions must meet the requirements that apply to this type of equipment. The following recommendations should be observed in addition to the standard regulations that apply to the workplace. - Page 6 For further information contact the nearest ESAB dealer. ESAB has an assortment of welding accessories and personal protection equipment for purchase. For ordering information contact your local ESAB dealer or visit us on our website. 0463 431 101 - 6 -...
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Page 7: Introduction
The power sources are intended for use with the wire feed unit Feed 3004/4804 or YardFeed 2000 and the cooling unit COOL 1. For more information about the feed units and the cooling unit, refer to the Instruction manuals. ESAB accessories for the product can be found in the "ACCESSORIES" chapter of this manual. Equipment The power source is supplied with: •... -
Page 8: Technical Data
The duty cycle refers to the time as a percentage of a ten-minute period that you can weld or cut at a certain load without overloading. The duty cycle is valid for 40 °C / 104 °F, or below. 0463 431 101 - 8 - © ESAB AB 2017... - Page 9 Equipment marked IP23 is intended for indoor and outdoor use. Application class The symbol indicates that the power source is designed for use in areas with increased electrical hazard. 0463 431 101 - 9 - © ESAB AB 2017...
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Page 10: Installation
S . Refer to the technical data in the scmin TECHNICAL DATA chapter. 0463 431 101 - 10 - © ESAB AB 2017... - Page 11 NOTE! The power source can be powered from a generator. For more information, contact authorised ESAB service personnel. Check that the unit is connected to the correct mains power supply voltage, and that it is protected by the correct fuse size. A protective earth connection must be made, in accordance with regulations.
- Page 12 See from the pictures above how to remove the side panel and install the mains cable. No other cable must be attached to this connection point. 0463 431 101 - 12 - © ESAB AB 2017...
- Page 13 This operation has to be made by persons who have appropriate electrical knowledge. The power source must be disconnected from mains while performing this action. 0463 431 101 - 13 - © ESAB AB 2017...
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Page 14: Operation
Secure the equipment - particularly if the ground is uneven or sloping. NOTE! To achieve the best possible result at Mig short pulsing, the welding and return cables must not exceed 10 m (33 ft). 0463 431 101 - 14 - © ESAB AB 2017... -
Page 15: Connections And Control Devices
Positive welding terminal: Welding cable Arc voltage monitoring (-), black banana socket Fuse (10 A) for supply voltage (42 V) for Ethernet connection feeder unit Mains cable Robot interface USB memory connection 0463 431 101 - 15 - © ESAB AB 2017... -
Page 16: Symbols
When this occurs the welding current is blocked and a fault code is displayed on the control panel. The thermal protection resets automatically when the temperature has fallen within normal operation temperature. 0463 431 101 - 16 - © ESAB AB 2017... -
Page 17: Vrd (Voltage Reducing Device)
This method of measuring the arc voltage, compensates for the voltage drop in the welding cable to the wire feeder. With an ESAB torch supporting "TrueArcVoltage", the voltage drop all the way to the contact tip is compensated. -
Page 18: Maintenance
Release the dust filter according to the figure. Blow the filter clean with compressed air (reduced pressure). Ensure that the filter with the finest mesh is placed towards the grill. Reinstall the filter. 0463 431 101 - 18 - © ESAB AB 2017... -
Page 19: Troubleshooting
• Check if the welding and return cables are damaged. • Check that the wire feeder works correctly. See the wire feeder instruction manual. 0463 431 101 - 19 - © ESAB AB 2017... -
Page 20: Error Codes For Mig 4004I Weldcloud
Configuration file error (i.e. the configuration file is corrupted) • symbolises a short LED signal and — symbolises a long LED signal. For further information about WeldCloud™, see the WeldCloud™ instruction manual (0463 450). 0463 431 101 - 20 - © ESAB AB 2017... -
Page 21: Ordering Spare Parts
Spare parts and wear parts can be ordered through your nearest ESAB dealer, see the back cover of this document. When ordering, please state product type, serial number, designation and spare part number in accordance with the spare parts list. -
Page 22: Diagram
DIAGRAM DIAGRAM Mig 4004i Pulse and Mig 4004i Pulse WeldCloud™ 0463 431 101 - 22 - © ESAB AB 2017... - Page 23 DIAGRAM Additional diagram for Mig 4004i Pulse WeldCloud™ 0463 431 101 - 23 - © ESAB AB 2017...
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Page 24: Ordering Numbers
0445 301 880 Welding power source Aristo® Mig 4004i Pulse 380-460 V. CE WeldCloud™ 0463 396 001 Spare parts list Mig 4004i Pulse, Mig 4004i Pulse WeldCloud™ Technical documentation is available on the Internet at: www.esab.com 0463 431 101 - 24 - © ESAB AB 2017... -
Page 25: Spare Parts List
SPARE PARTS LIST SPARE PARTS LIST Item Ordering no. Denomination 0462 197 001 Dust filter 0463 431 101 - 25 - © ESAB AB 2017... -
Page 26: Accessories
0461 310 880 Trolley adapter kit For fitting of power source Mig 4004i Pulse to trolley 0460 565 880. 0460 946 880 Stabilizer kit for counter balance (1) Use together with trolley 0460 565 880 0463 431 101 - 26 - © ESAB AB 2017... - Page 27 0460 526 991 Feed 4804 U8 , water-cooled 0460 526 996 Feed 4804 U6, water-cooled 0459 906 896 Yardfeed 2000, water-cooled Feeder accessories 0458 674 880 1 Bobbin cover, plastic 0463 431 101 - 27 - © ESAB AB 2017...
- Page 28 1 Bobbin cover, metal 0455 410 001 1 Adapter for 5 kg (11 lb) bobbin 0459 233 880 1 Adapter for 440 mm (17 in.) bobbin 0458 706 880 1 Lifting eye 0463 431 101 - 28 - © ESAB AB 2017...
- Page 29 1 Wheel kit for feeder, front wheels turnable 0457 341 881 1 Strain relief for welding torch 0459 234 880 Strain relief for interconnection cables Cooler 0462 300 880 Water cooling unit, COOL1 0463 431 101 - 29 - © ESAB AB 2017...
- Page 30 , plus complete including holder 0460 877 891 Control cable extension U8 , 7.5 m (24.6 ft) Connection set, 70 mm 10 pole cable plug - 10 pole cable socket 0463 431 101 - 30 - © ESAB AB 2017...
- Page 31 0459 960 880 5 m (16.0 ft) 0459 960 881 10 m (32.8 ft) 0459 960 882 25 m (82.0 ft) 0459 960 883 0.25 m (114.8 ft) Remote adapter kit 0463 431 101 - 31 - © ESAB AB 2017...
- Page 32 Robot Interface Kit Devicenet WeldCloud™ 0445 501 881 Robot Interface Kit Profibus WeldCloud™ 0445 501 882 Robot Interface Kit CANopen WeldCloud™ 0445 501 883 Robot Interface Kit EtherNet IP WeldCloud™ 0463 431 101 - 32 - © ESAB AB 2017...
- Page 33 For Mig 4004i Pulse: 0445 302 881 Retrofit Mig 4004i WeldCloud™ Information on PSF welding torches can be found in separate brochures. For more information about the accessories contact the nearest ESAB agency. 0463 431 101 - 33 - © ESAB AB 2017...
- Page 34 ESAB subsidiaries and representative offices Europe THE NETHERLANDS North and South America SOUTH KOREA ESAB Nederland B.V. ESAB SeAH Corporation AUSTRIA Amersfoort ARGENTINA Kyungnam ESAB Ges.m.b.H Tel: +31 33 422 35 55 CONARCO Tel: +82 55 269 8170 Vienna-Liesing Fax: +31 33 422 35 44...
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