Harken 60.2 ST E/HY Installation And Maintenance Manual
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Harken 60.2 ST E/HY Installation And Maintenance Manual

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Installation and Maintenance Manual
MRW-06
Powered Radial Winch
60.2 ST E/HY

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Summary of Contents for Harken 60.2 ST E/HY

  • Page 1 Installation and Maintenance Manual MRW-06 Powered Radial Winch 60.2 ST E/HY...
  • Page 2 Radial Winch 60.2 STA Radial Winch 60.2 STC Radial Winch 60.2 STCW Radial Winch 60.2 STBBB Radial Winch 60.2 STCCC Horizontal electric motor 12V / 24V Vertical electric motor 12V / 24V Hydraulic motor 60.2 ST E/HY Installation and Maintenance Manual Radial Winch...

  • Page 3: Technical Characteristics

    ® In case of doubt the Harken Tech Service is at your disposal at techservice@harken.it ® This Manual is available only in English. If you do not fully understand the English language, do not carry out the operations described in this Manual.
  • Page 4 Subjecting the winch to loads above the maximum working load can cause the winch to fail or pull off the deck suddenly and unexpectedly during high loads causing severe injury or death. 60.2 ST E/HY Installation and Maintenance Manual Radial Winch...
  • Page 5 Winch 60 ST EL/HY Winch 60 ST EL Ho nch 60 ST EL/HY Winch 60 ST EL Ho Outline Winch 60.2 ST E/HY Horizontal electric motor (12 V / 24 V) Ø236 Ø236 Ø120,5 Ø120,5 Ø120,5 Ø120,5 Winch 60 ST EL Vt Winch 60 ST HY Ø236...

  • Page 6: Installation

    Once you have decided the correct mounting position for the winch on the deck and checked the space available below deck, proceed with the installation. 60.2 ST E/HY Installation and Maintenance Manual Radial Winch...

  • Page 7: Installation Procedure

    6. Lift off the drum n°24 and lifting it. Install the winch on the deck in the position you have chosen, keeping in mind the limits described on page 6 and using socket head (SH) bolts. 60.2 ST E/HY Installation and Maintenance Manual Radial Winch...
  • Page 8 6 and using hexagonal headed M8 bolts. 11. Remove the drum support n°16 Important: washer n°7 may remain inside the drum support! 60.2 ST E/HY Installation and Maintenance Manual Radial Winch...
  • Page 9 ® B. Remove the winch and drill the six 8.5 mm and a 80 mm diameter holes. C. Bolt the base of the winch to the deck using six M8 bolts (not supplied by Harken ) correctly ®...
  • Page 10 2. Tighten six M6 precote coated screws ( 8 Nm/ 71 in-lb) 3. Position the reduction gear and motor 4. Tighten the two screws ( 8 Nm/ 71in-lb). Be sure to align the fl ange. 60.2 ST E/HY Installation and Maintenance Manual Radial Winch...

  • Page 11: Electric Wiring Diagrams

    Refer to the following diagrams for the electric wiring: WARNING! Read the Dual Function Control Box manual carefully before installing and using the device. NOTICE For other installations, refer to the Dual Function Control Box manual. 60.2 ST E/HY Installation and Maintenance Manual Radial Winch...
  • Page 12 10 Nm (88 in-lb). NOTICE Note that correct electrical contact sequence is: Nut – Cable Terminal – Self-Locking Washer – Lock Nut 60.2 ST E/HY Installation and Maintenance Manual Radial Winch...
  • Page 13 Input/output pipe thread: G 1/2 – depth 15 mm Drainage pipe thread: G 1/4 – depth 12 mm WARNING! Refer to the Hydraulic Power Unit and Control Box manual. WARNING! Refer to the Digital System Switch manual. 60.2 ST E/HY Installation and Maintenance Manual Radial Winch...

  • Page 14: Maintenance Table

    Installation and maintenance of winches must be carried out exclusively by specialized personnel. WARNING! Make sure that the power is switched off before installing or carrying out maintenance on the winch. In the case of doubt contact Harken Tech Service at techservice@harken.it ® Disassembly procedure Tools needed:...
  • Page 15 10. Unscrew the 6 hex screws n°17 ( 20Nm/177 in-lb) 11. Remove the drum support n°16 12. Remove the gear n°6, pawls n°3 and the washer n°7 Important: washer n°7 may remain inside the drum support! 60.2 ST E/HY Installation and Maintenance Manual Radial Winch...
  • Page 16 13. Remove the gear n°2 14. Remove the idler and pinion n°14 15. Remove roller bearings n°15 16. Remove the pawls n°11 17 . Remove the gear n°10 18. Remove roller bearings n°12 60.2 ST E/HY Installation and Maintenance Manual Radial Winch...
  • Page 17 Use a brush to lightly lubricate all gears, gear pins, teeth and all moving parts with grease. Lightly lubricate the pawls and springs with oil. Do not use grease on the pawls! 60.2 ST E/HY Installation and Maintenance Manual Radial Winch...
  • Page 18 Exploded view with maintenance products Anti-seize ® Harken Grease Harken ® Pawl Oil ..1. Apply Harken grease on assy socket screw ® 2. Apply Harken grease on drum gear ® 60.2 ST E/HY Installation and Maintenance Manual Radial Winch...
  • Page 19 Harken grease. ® in position, check that the pawls can be easily opened and closed with a fi nger. In case of doubt concerning the assembly procedure contact Harken Tech Service: ® techservice@harken.it 60.2 ST E/HY...

  • Page 20: Ordering Spare Parts

    Limited Worldwide Warranty in the Harken Catalogue and on the website ® ® www.harken.com Ordering spare parts Spare parts can be requested from Harken ® described in the Harken Limited Worldwide ® Warranty, indicating the part number in the W XXXXX...

  • Page 21: Exploded View

    Exploded view Exploded view Radial Winch 60.2 STA, STC, STCW 60.2 ST E/HY Installation and Maintenance Manual Radial Winch...
  • Page 22 Radial Winch 60.2 STA, STC, STCW ..60.2 ST E/HY Installation and Maintenance Manual Radial Winch...
  • Page 23 Radial Winch 60.2 STBBB, STCCC 60.2 ST E/HY Installation and Maintenance Manual Radial Winch...
  • Page 24 Radial Winch 60.2 STBBB, STCCC 60.2 ST E/HY Installation and Maintenance Manual Radial Winch...

  • Page 25: Parts List

    O ring RC 2025 series S415580085 Bushing Ø12xØ35x9 Disconnect Rod W60 S416130002 Heli-coil M6x9 Support Bushing W60 S4130900A7 Bushing Ø22xØ25x8.5 Screw M8x25 UNI 5931 M0606303 *Available with service kit; see website www.harken.com **Winch product sticker 60.2 ST E/HY Installation and Maintenance Manual Radial Winch...
  • Page 26 O ring RC 2025 series S415580085 Bushing Ø12xØ35x9 Disconnect Rod W60 S416130002 Heli-coil M6x9 Support Bushing W60 Bushing Ø22xØ25x8.5 S4130900A7 Screw M8x25 UNI 5931 M0606303 *Available with service kit; see website www.harken.com **Winch product sticker 60.2 ST E/HY Installation and Maintenance Manual Radial Winch...
  • Page 27 Disconnect Rod W60 S416130002 Heli-coil M6x9 S415580085 Bushing Ø12xØ35x9 Support Bushing W60 S414320053 S4130900A7 Bushing Ø22xØ25x8.5 Screw M8x25 UNI 5931 M0606303 *Available with service kit; see website www.harken.com **Winch product sticker 60.2 ST E/HY Installation and Maintenance Manual Radial Winch...
  • Page 28 Disconnect Rod W60 S416130002 Heli-coil M6x9 S415580085 Bushing Ø12xØ35x9 Support Bushing W60 S414320053 S4130900A7 Bushing Ø22xØ25x8.5 Screw M8x25 UNI 5931 M0606303 *Available with service kit; see website www.harken.com **Winch product sticker 60.2 ST E/HY Installation and Maintenance Manual Radial Winch...
  • Page 29 Disconnect Rod W60 S416130002 Heli-coil M6x9 S415580085 Bushing Ø12xØ35x9 Support Bushing W60 S414320053 S4130900A7 Bushing Ø22xØ25x8.5 Screw M8x25 UNI 5931 M0606303 *Available with service kit; see website www.harken.com **Winch product sticker 60.2 ST E/HY Installation and Maintenance Manual Radial Winch...
  • Page 30 Dowel UNI EN ISO 8752:2000- Ø4x24 M6020097 O-ring 19.1x1.6 S418620001 Disconnect spring S414050080 Flange GearMotor Shaft HO M6010303 Key 8x5x40 UNI 7511 Polarity motor sticker Identification motor sticker Anti-seize Harken ® Grease Axial Threadlocker 60.2 ST E/HY Installation and Maintenance Manual Radial Winch...
  • Page 31 Connecting Coupling Ø31.5 Toothed coupling M0620401 Spring pin 5x40 DIN1481 S326490001 Spring S415040080 Bushing S329360082 Washer M0666603 Screw M6x16 UNI 5933 Identification motor sticker Polarity motor sticker Anti-seize Harken ® Grease Axial Threadlocker 60.2 ST E/HY Installation and Maintenance Manual Radial Winch...

  • Page 32: Hydraulic Motor

    Lip seal Ø17xØ30x7 M0620401 Spring pin 5x40 DIN1481 M0621503 Washer D.13 U1751 DIN127 S415010080 Bushing M0667103 Screw M12x35 UNI5931 S326490001 Spring S329360082 Washer M0635303 Screw M8x16 UNI6109 Anti-seize ® Harken Grease Axial Threadlocker 60.2 ST E/HY Installation and Maintenance Manual Radial Winch...

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