WEN 4214, 4214T - 12" Variable Speed Drill Press Manual

INTRODUCTION

We know you are excited to put your tool to work, but first, please take a moment to read through the manual. Safe operation of this tool requires that you read and understand this operator's manual and all the labels affixed to the tool. This manual provides information regarding potential safety concerns, as well as helpful assembly and operating instructions for your tool.
Indicates danger, warning, or caution. The safety symbols and the explanations with them deserve your careful attention and understanding. Always follow the safety precautions to reduce the risk of fire, electric shock or personal injury. However, please note that these instructions and warnings are not substitutes for proper accident prevention measures.
NOTE: The following safety information is not meant to cover all possible conditions and situations that may occur. WEN reserves the right to change this product and specifications at any time without prior notice.
At WEN, we are continuously improving our products. If you find that your tool does not exactly match this manual, please visit wenproducts.com for the most up-to-date manual or contact our customer service at 1-800-232-1195.
Keep this manual available to all users during the entire life of the tool and review it frequently to maximize safety for both yourself and others.

SPECIFICATIONS

GENERAL SAFETY RULES

Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
Safety is a combination of common sense, staying alert and knowing how your item works. The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
SAVE THESE SAFETY INSTRUCTIONS.

WORK AREA SAFETY

1. Keep work area clean and well lit. Cluttered or dark areas invite accidents.
2. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
3. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

ELECTRICAL SAFETY

1. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
2. Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
3. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
4. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
5. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
6. If operating a power tool in a damp location is unavoidable, use a ground fault circuit interrupter (GFCI) protected supply. Use of a GFCI reduces the risk of electric shock.

PERSONAL SAFETY

1. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
2. Use personal protective equipment. Always wear eye protection. Protective equipment such as a respiratory mask, non-skid safety shoes and hearing protection used for appropriate conditions will reduce the risk of personal injury.
3. Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents.
4. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
5. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
6. Dress properly. Do not wear loose clothing or jewelry. Keep your hair and clothing away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.
7. If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.

POWER TOOL USE AND CARE

1. Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
2. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
3. Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
4. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
5. Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool's operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
6. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
7. Use the power tool, accessories and tool bits, etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
8. Use clamps to secure your workpiece to a stable surface. Holding a workpiece by hand or using your body to support it may lead to loss of control.
9. KEEP GUARDS IN PLACE and in working order.

SERVICE

1. Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

CALIFORNIA PROPOSITION 65 WARNING
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities may contain chemicals, including lead, known to the State of California to cause cancer, birth defects, or other reproductive harm. Wash hands after handling. Some examples of these chemicals are:

• Lead from lead-based paints.
• Crystalline silica from bricks, cement, and other masonry products.
• Arsenic and chromium from chemically treated lumber.

Your risk from these exposures varies depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well-ventilated area with approved safety equipment such as dust masks specially designed to filter out microscopic particles.

SPECIFIC RULES FOR THE DRILL PRESS

Do not let comfort or familiarity with the product replace strict adherence to product safety rules. Failure to follow the safety instructions may result in serious personal injury.

1. TOOL PURPOSE. This drill press is designed to drill through metal and wood. Drilling through other materials could result in fire, injury, or damage to the workpiece. Using the machine for any other purpose for which it is not designed may result in serious injuries, machine damage and voiding of the warranty.
2. MACHINE MOUNTING. For operation safety, the drill press must be securely mounted onto a flat and stable surface or stand.
3. PERSONAL SAFETY.
   • Always wear ANSI Z87.1-approved glasses with side shields, hearing protection and a dust mask.
   • Do not wear loose clothing or jewelry, as they might get drawn in by the tool. Tie back long hair.
   • DO NOT wear gloves while operating this machine.
4. Electric Cords. Keep cords away from heat, oil, sharp edges, and moving parts of the tool. Have an electrician replace or repair damaged or worn cords immediately.
5. TOOL & ACCESSORIES INSPECTION. Before operation, check the tool and accessories for any damage or missing parts. Do not use the tool if any part is missing or damaged. Make sure all adjustments are correct and all connections are tight. Keep all guards in place.
6. DRILLING ACCESSORIES.
   • Make sure the drill bit is not damaged before use; only use undamaged drill bits
   • Make sure the drill bit is securely locked in the chuck before turning ON.
   • Make sure the chuck key is removed from the chuck before turning ON.
   • Use clamps or a vise (not included) to secure a workpiece to the table. This will prevent the workpiece from rotating with the drill bit.
7. Make sure the table lock is tightened before starting the drill press.
8. WORKPIECE REQUIREMENTS.
   • Only stand workpieces sturdy enough to withstand the force of the drill bit.
   • Inspect the workpiece for imperfections, nails, staples, etc. before drilling. Never drill stock that has questionable imperfections or embedded foreign objects.
   • Do not drill materials without a flat surface unless a suitable support is used (clamp or vise).
9. PREVENTING ACCIDENTAL STARTING. Make sure the power switch is in the OFF position prior to plugging in the machine. Always make sure the power switch is in the OFF position and the machine is unplugged when doing any cleaning, assembly, setup operations, or when not in use.
10. Do not operate this tool until it is completely assembled and installed according to the instructions.
11. Remove scrap pieces and other objects from the table before turning ON the drill press.
12. DRILLING THE WORKPIECE.
    • Allow spindle to reach full speed before drilling the workpiece.
    • Never start the machine with the drill bit pressed against the workpiece.
    • Adjust the table or depth stop to avoid drilling into the table.
    • Set the drill press to the speed that is appropriate for the material being drilled.
13. Do not touch moving pieces. Keep hands away from the drill bit during operation. If cleaning is necessary, turn off the machine and use a brush to remove sawdust and chips instead of your hands.
14. Never perform layout, assembly or set-up work on the table while the machine is ON.
15. After turning off the drill press, wait until the spindle comes to a complete stop before touching the workpiece. Always turn the drill OFF before removing scrap from the table.
16. Before leaving the machine, always turn OFF and unplug the machine, remove the drill bit, and clean the table. Turn Off and unplug the machine before cleaning, making adjustments or changing drill bits. Accidental start-ups may occur if the tool is plugged in during an accessory change or adjustment.
17. CLEANING. Never use solvents to clean plastic parts. Solvents could dissolve or otherwise damage the material. Use only a soft damp cloth to clean plastic parts.
18. REPLACEMENTS. Should any component of your drill press be missing/damaged or fail in any way, shut OFF the switch and remove the plug from power supply outlet. Replace the missing, damaged, or failed parts using only identical replacement parts before resuming operation.

CALIFORNIA PROPOSITION 65 WARNING
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities may contain chemicals, including lead, known to the State of California to cause cancer, birth defects, or other reproductive harm. Wash hands after handling. Some examples of these chemicals are:

• Lead from lead-based paints.
• Crystalline silica from bricks, cement, and other masonry products.
• Arsenic and chromium from chemically treated lumber.

Your risk from these exposures varies depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well-ventilated area with approved safety equipment such as dust masks specially designed to filter out microscopic particles.
These safety instructions can't possibly warn of every scenario that may arise with this tool, so always make sure to stay alert and use common sense during operation.

ELECTRICAL INFORMATION

GROUNDING INSTRUCTIONS
In the event of a malfunction or breakdown, grounding provides the path of least resistance for an electric current and reduces the risk of electric shock. This tool is equipped with an electric cord that has an equipment grounding conductor and a grounding plug. The plug MUST be plugged into a matching outlet that is properly installed and grounded in accordance with ALL local codes and ordinances.

1. Do not modify the plug provided. If it will not fit the outlet, have the proper outlet installed by a licensed electrician.
2. Improper connection of the equipment grounding conductor can result in electric shock. The conductor with the green insulation (with or without yellow stripes) is the equipment grounding conductor. If repair or replacement of the electric cord or plug is necessary, DO NOT connect the equipment grounding conductor to a live terminal.
3. Check with a licensed electrician or service personnel if you do not completely understand the grounding instructions or whether the tool is properly grounded.
4. Use only three-wire extension cords that have three-pronged plugs and outlets that accept the tool's plug (INSERT CR). Repair or replace a damaged or worn cord immediately.

In all cases, make certain the outlet in question is properly grounded. If you are not sure, have a licensed electrician check the outlet.

GUIDELINES AND RECOMMENDATIONS FOR EXTENSION CORDS
When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. The table below shows the correct size to be used according to cord length and ampere rating. When in doubt, use a heavier cord. The smaller the gauge number, the heavier the cord.

1. Examine extension cord before use. Make sure your extension cord is properly wired and in good condition. Always replace a damaged extension cord or have it repaired by a qualified person before using it.
2. Do not abuse extension cord. Do not pull on cord to disconnect from receptacle; always disconnect by pulling on plug. Disconnect the extension cord from the receptacle before disconnecting the product from the extension cord. Protect your extension cords from sharp objects, excessive heat and damp/wet areas.
3. Use a separate electrical circuit for your tool. This circuit must not be less than a 12-gauge wire and should be protected with a 15A time-delayed fuse. Before connecting the motor to the power line, make sure the switch is in the OFF position and the electric current is rated the same as the current stamped on the motor nameplate. Running at a lower voltage will damage the motor.

KNOW YOUR DRILL PRESS

TOOL PURPOSE
Drill presses are mainly used to drill clean, precise cylindrical holes into workpieces or enlarge existing holes. You may also find other uses for your drill press such as reaming, countersinking, counterboring, tapping, etc. Refer to the diagram below to become familiarized with the parts and controls of your drill press.

1. Digital Speed Readout
2. ON / OFF Switch
3. Depth Scale
4. Chuck
5. Table
6. Feed Handles
7. Housing Cover Screw
8. Housing Cover

9. Column
10. Rack
11. Crank Handle
12. Column Support
13. Base
14. Table Lock Handle
15. Bevel Lock Bolt
16. Bevel Scale

17. Laser ON / OFF Switch
18. LED Worklight Switch
19. Extension Wing with Integrated Rollers
20. Support Lock Handle
21. Speed Control Handle
22. Power Cord
23. Chuck Key Storage

Various drill bits, vises, clamps and other accessories can be purchased from wenproducts.com.

UNPACKING
With the help of a friend or trustworthy foe, carefully remove the drill press from the packaging. Make sure to take out all contents and accessories. Do not discard the packaging until the drill press is completely assembled.
Before using the drill press, you must assemble the unit using the instructions in this section. Check your packing list against the diagram below. If any part is damaged or missing, please contact our customer service at (800) 232-1195, M-F 8-5 CST or email us at techsupport@wenproducts.com.

CLEANING THE WORK TABLE SURFACE
Your drill press comes protected with a layer of anti-rust coating on its exposed (non-painted) metal surfaces. Clean the rust-protected surfaces using a soft cloth, moistened with kerosene. Do not use gasoline, or cellulose-based solvents such as paint thinner or lacquer thinner, as these will damage the painted surfaces. After cleaning, apply a light coat of good-quality paste wax to the table and column to prevent rust. Wipe all parts thoroughly with a clean, dry cloth.

PACKING LIST
Check your packing list against the diagram below. If any part is damaged or missing, please contact our customer service at (800) 232-1195, M-F 8-5 CST or email us at techsupport@wenproducts.com and DO NOT plug the drill press in or turn ON.

1. Head / Motor Assembly
2. Column Assembly
3. Table
4. Base
5. Chuck Arbor
6. Chuck

7. Extension Wing with Integrated Rollers
8. Chuck Key
9. Wing Knobs (2)
10. Table Lock Handles (2)
11. Hex Head Bolts (4)

If any part is missing or damaged, do not plug the drill press in until the missing or damaged part is repaired or replaced.

The column assembly (column, column support, rack, rack collar, and table support bracket) must be attached to the base. The table and table support handles must be attached to the table support bracket. The head must be attached to the column.
Tools needed for assembly (not included):

• Adjustable wrench
• Hammer and block of wood, OR dead blow hammer, OR rubber mallet
• Screwdriver

ATTACHING COLUMN TO BASE (FIG. 3)

1. Place the column assembly (Fig. 3 - 1) on the base (Fig. 3 - 2), aligning the column support holes to the base holes.
2. Install a hex head bolt (Fig. 3 - 3) in each column support hole and tighten bolts using the adjustable wrench (not included).

TABLE TO TABLE SUPPORT BRACKET (FIG. 4)

1. Place the crank handle (Fig 4 - 1) onto the shaft (Fig 4 - 2) of the table bracket so the flat of the shaft is under the set screw (Fig. 4 - 3). Tighten the set screw.
2. Thread the table lock handle (Fig. 4 - 4) into the front of the table support bracket.
3. Thread the table support lock handle into the rear of the table support bracket (not shown).
4. Position the table (Fig. 4 - 5) in the same direction as the base. Install the table and tighten the table lock handle (Fig. 4 - 4) and support lock handle.

DRILL PRESS HEAD TO COLUMN (FIG. 5)


The drill press head is heavy. To avoid injury, two people should lift it into position.

1. Carefully lift the drill press head assembly (Fig. 5 - 1) and position it over the column (Fig. 5 - 2).
2. Place the mounting opening (Fig. 5 - 3) on the drill press head over the top of the column. Make sure the drill press head is seated properly on the column.
3. Align the direction of the drill press head with the direction of the base and the table.
4. Tighten the set screw (Fig. 5 - 4) using the included hex wrench.

FEED HANDLES (FIG. 6)

1. Insert the three feed handles (Fig. 6 - 1) into the threaded openings on the feed hub (Fig. 6 - 2).
2. Manually tighten the handles into the openings. Use an adjustable wrench (not included) to grip the flats on the handles and fully tighten them.
   NOTE: When using the drill press, one or two of the feed handles may be removed if an unusually-shaped workpiece interferes with the handle rotation.

SPEED HANDLE (FIG. 7)

1. Insert the speed handle (Fig. 7 - 1) into the threaded opening on the speed hub (Fig. 7 - 2).
2. Manually tighten the handle into the openings. Use an adjustable wrench (not included) to grip the flats on the handles and fully tighten them.

MOUNTING THE DRILL PRESS (FIG. 8)
The drill press must be securely fastened through the mounting holes (Fig. 8 - 1) to a stand or workbench with heavy-duty fasteners (not included). This will prevent the drill press from tipping over, sliding, or walking during operation.

If the stand or workbench has a tendency to move during operation, fasten the workbench securely to the floor.

LED BULB
An LED bulb has been assembled in the socket of the head.

To reduce risk of fire, DO NOT use a light bulb greater than 40 watts. When changing the light bulb, always check that the power switch is in the OFF position and the plug is disconnected from its power source.

INSTALL THE CHUCK (FIG. 9)


To avoid damaging the chuck, make sure the jaws are completely recessed into the chuck. Do not use a metal hammer to drive the chuck onto the arbor or into the spindle.

REMOVE THE CHUCK (FIG. 10)

1. Turn the feed handles (1) to lower the chuck (2) to the lowest position.
2. Insert the drift key (3) into the opening in the quill. Gently tap on the wedge using a rubber mallet (4) (not included). The chuck and arbor will drop out.
   NOTE: To avoid possible damage to the drill or chuck, be prepared to catch the chuck as it falls.

RAISE OR LOWER THE TABLE (FIG. 11)

1. Loosen the support lock handle (Fig. 11 - 1) and turn the crank handle (Fig. 11 - 2) until the table is at the desired height.
2. Tighten the support lock handle before drilling.

ROTATE THE TABLE (FIG. 11)

1. Loosen the support lock handle (Fig. 11 - 1) and turn the table around the column to the desired position.
   NOTE: The rack should rotate around the column with the table support bracket. If the rack binds and does not rotate, slightly loosen the set screw in the rack collar. 2. Tighten the support lock before drilling.

TILT THE TABLE (FIG. 12A)

1. Loosen the bevel lock bolt (Fig. 12A - 1) by turning it counterclockwise with an adjustable wrench (not included).
2. Tilt the table to the desired angle, using the bevel scale (Fig. 12A - 2) as a basic guide.
3. Re-tighten the bevel lock bolt.

ADJUST TABLE TO BE HORIZONTAL (FIG. 12A)

1. Loosen the bevel lock bolt (Fig. 12A - 1).
2. Realign the table to the 0° setting on the bevel scale (Fig. 12A - 2).
3. Tighten the bevel lock bolt with the adjustment wrench.

INSTALL THE TABLE EXTENSION (FIG. 12B)

1. Insert the two rods (Fig. 12B - 1) of the table extension into the two channels (Fig. 12B - 2) at the side of the table.
2. Place a wing knob (Fig. 12B - 3) in the opening on the bottom of each channel and tighten to secure the extension to the table.

To avoid injury, make sure the chuck key is removed from the chuck before starting any drilling operation.

INSTALLING A DRILL BIT (FIG. 13)

1. Place the chuck key (Fig. 13 - 1) into the side keyhole of the chuck (Fig. 13 - 2), meshing the key with the gear teeth.
2. Turn the chuck key counterclockwise to open the chuck jaws (Fig. 13 - 3).
3. Insert a drill bit (Fig. 13 - 4) into the chuck far enough to obtain the maximum grip of the chuck jaws on the bit shank.
4. Center the drill bit in the chuck jaws before the final tightening of the chuck.
5. Tighten the chuck jaws using the chuck key to ensure that the drill bit will not slip while drilling. Tighten all three keyholes on the chuck.
6. Remove the chuck key and place it back on the onboard storage.

SQUARING TABLE TO THE DRILL BIT (FIG. 14)

1. Insert a 3" long drill bit (Fig. 14 - 1) into the chuck (Fig. 14 - 2) and tighten the jaws with the chuck key.
2. Raise the table with the crank handle (Fig. 14 - 3). Lock the table (Fig. 14 - 4) approximately 1" below the drill bit.
3. Place a combination square (Fig. 15 - 5) (not included) on the table as shown, placing the long straight edge of the combination square against the drill bit. Make sure the drill bit is parallel / aligned exactly to the straight edge of the square.
4. If an adjustment is needed, loosen the bevel lock bolt (Fig. 14 - 6) with a wrench.
5. Tilt the table slightly, until the combination straight edge is aligned perfectly with the drill bit.
6. Tighten the bevel lock when square.

ADJUSTING THE LASER (FIG. 15 & 16)

Do not stare directly at the laser beam. Observe all safety rules.

1. Place a workpiece on the table.
2. Turn the laser switch (Fig. 15 - 1) to the ON position.
3. Lower the drill bit to meet the workpiece (Fig. 16 - 2). The two laser lines should cross where the drill meets the workpiece.
4. If the laser needs to be adjusted:
   1. Using the included 3 mm hex key, turn the laser adjustment set screws (Fig. 15 - 3) counterclockwise. There is one of each side of the head.
   2. Rotate the laser light housing (Fig. 15 - 4) until the two laser lines intersect where the drill meets the workpiece.
5. Re-tighten the adjustment set screws (Fig. 15 - 3).

1. Unplug the drill press.
2. Place a screwdriver into the loop (Fig. 17 - 1) to hold the spring in place.
3. Loosen the two housing nuts (Fig. 17 - 2) approximately 1/4" (6 mm). Do not remove the nuts from the threaded shaft. Do not allow the spring or spring housing to slip out of control.
4. While firmly holding the spring housing (Fig. 17 - 3), carefully pull spring housing out until it clears the raised stop (Fig. 17 - 4).
5. Turn the housing so that the next notch (Fig. 17 - 5) is engaged with the raised stop (Fig. 17 - 4).
   • To increase the spindle return tension, turn the spring housing counter-clockwise.
   • To decrease the tension, turn the spring housing clockwise.
6. Tighten the two housing nuts. Do not overtighten the two nuts. If the nuts are tightened too much, the movement of the spindle and feed handles will become sluggish.

NOTE: Adjustments for the correct function of your drill press return spring have been done by the factory. Please do not modify them. However, prolonged use of the drill press may make some readjustments necessary.

ANGULAR "PLAY" OF THE SPINDLE (FIG. 18)

Move the spindle to the lowest downward position and hold in place. Try to make the spindle revolve around its axis while also moving it with a side motion. If there is too much "play", proceed as follows:

1. Loosen the outer nut (Fig. 18 - 1) about 1/8 inch.
2. Without obstructing the upward and downward motion of the spindle, turn the screw (Fig. 18 - 2) clockwise to eliminate the "play." NOTE: A little bit of "play" is normal.
3. Tighten the lock nut (Fig. 18 - 1).

DRILL PRESS ON / OFF SWITCH (FIG. 19)

1. 1. To turn the drill press ON, insert the yellow safety key (Fig. 19 - 1) into the switch housing (Fig. 19 - 2). As a safety feature, the switch cannot be turned ON without the safety key.
2. Flip the switch upward to the ON position.
3. To turn the drill press OFF, flip the switch downward.
4. To lock the switch in the OFF position, remove the safety key (Fig. 19 - 1) from the switch. Store the safety key in a safe place away from the reach of children.

LIGHT & LASER LINE ON/OFF SWITCHES (FIG. 19)
The light switch (Fig. 19 - 3) is located on the lamp cover.
The laser switch (Fig. 19 - 4) is located below the ON/OFF switch on the right.

POSITION THE TABLE AND WORKPIECE (FIG. 20)

Always place a piece of backup material (Fig. 20 - 1) (wood, plywood, etc.) on the table underneath the workpiece (Fig. 20 - 2). This will prevent splintering on the underside of the workpiece as the drill bit breaks through. To keep the material from spinning out of control, it must contact the left side (Fig. 20 - 3) of the column as illustrated, or be clamped (Fig. 20 - 4; not included) to the table.
NOTE: For small workpieces that cannot be clamped to the table, use a drill press vise (not included). The vise must be clamped or bolted to the table to avoid injury.

GENERAL DRILLING GUIDELINES - DRILLING A HOLE

To prevent the workpiece and the backup material from slipping from your hand while drilling, position the workpiece and backup material to the left side of the column. If the workpiece and the backup material are not long enough to reach the column, clamp the workpiece and backup material to the table. Failure to do this could result in personal injury.

1. Mark where you want to drill in workpiece by using a center punch or a sharp nail or turn ON the laser to mark your drilling point.
2. Before turning the drill press ON, turn the feed handles to bring the drill bit down. Line the drill bit tip up with the mark. Clamp the workpiece in place.
3. Turn ON the drill press and pull down on the feed handles with the appropriate force needed to allow the drill bit to drill the material.
   NOTE: Feeding too slowly might cause the drill bit to turn in the chuck. Feeding too rapidly might stop the motor, cause the belt to slip, force the workpiece loose, or break the drill bit. Practice with scrap material to get the feel of the machine before attempting to do any drilling operation.

ADJUST THE DRILLING DEPTH (FIG. 21A)

The depth gauge controls the maximum distance the drill bit will move up or down.

TO STOP THE DRILL BIT AT A PRE-MEASURED DEPTH:

1. Rotate the lower depth scale knob (Fig. 21A - 2) until the bottom of the knob is aligned with the desired depth mark (Fig. 21A - 5) on the gauge scale.
2. Rotate the depth scale lock knob (Fig. 21A - 1) until it meets the lower depth scale knob (Fig. 21A - 2). The chuck will stop after travelling downward to the selected distance.

TO ADJUST THE QUILL (RETURN) HEIGHT:
To adjust the upward distance the quill (shaft that moves up and down) can travel:

1. Turn the feed handles until the quill is at the desired height and hold it there.
2. Rotate the lower depth knob (Fig. 21A - 3) until it rests against the bottom of the metal gauge support (Fig. 21A - 4).
   Drilling an unmeasured blind hole (not all the way through the workpiece) to a given depth can be done two ways: using the depth scale method or workpiece method.

DEPTH SCALE METHOD (FIG. 21B)

1. Make sure the 0 (in or mm) mark on the depth gauge rests at the top edge of the metal support (Fig. 21B - 4) when the quill is fully retracted.
2. Put the workpiece on the table and raise the table until the tip of the drill bit just touches the top of the workpiece. Lock the table in place.
3. Determine the drill depth for this workpiece.
4. Rotate the depth knob (Fig. 21B - 2) until it is aligned with the desired depth mark (Fig. 21B - 3) (for example, 1") on the gauge scale.
5. The chuck will be stopped at the distance selected on the depth scale.

WORKPIECE METHOD (FIG. 21 & 22)

1. Mark the desired depth (Fig. 22 - 5) of the drill hole on the side of the workpiece.
2. With the drill press in the OFF position, bring the drill bit (Fig. 22 - 6) down until the tip is even with the mark.
3. Holding the feed handles at this position, rotate the depth knob (Fig. 21 - 2) until it meets the metal support.
4. The chuck and the drill bit will now be stopped at the distance selected on the depth scale.

DRILLING SPEEDS
There are a few important factors to keep in mind when determining the best drilling speed:

• Material type
• Hole size
• Drill bit or cutter type
• Quality desired

Smaller drill bits require greater speed than larger drill bits. Softer materials require greater speed than harder materials. See recommended speeds for particular materials.

DRILLING METAL

• Use metal-piercing twist drill bits.
• It is always necessary to lubricate the tip of the drill with oil to prevent overheating of the drill bit.
• All metal workpieces should be clamped down securely. Any tilting, twisting, or shifting causes a rough drill hole, and increases the potential of drill bit breakage.
• Never hold a metal workpiece with your bare hands. The cutting edge of the drill bit may seize the workpiece and throw it, causing serious injury. The drill bit will break if the metal piece suddenly hits the column.
• If the metal is flat, clamp a piece of wood under it to prevent turning. If it cannot be laid flat on the table, then it should be blocked and clamped.

DRILLING WOOD

• Brad point bits are preferred. Metal piercing twist bits may be used on wood.
• Do not use auger bits. Auger bits turn so rapidly that they can lift the workpiece off of the table and whirl it around.
• Always protect the drill bit by positioning the table so that the drill bit will enter the center hole when drilling through the workpiece.
• To prevent splintering, feed the drill bit slowly right as the bit is about to cut through to the backside of the workpiece.
• To reduce splintering and protect the point of the bit, use scrap wood as a backing or a base block under the workpiece.

FEEDING THE DRILL BIT

• Pull down on the feed handles with only enough force to allow the drill bit to cut.
• Feeding too rapidly might stall the motor, cause the belt to slip, damage the workpiece, or break the drill bit.
• Feeding too slowly will cause the drill bit to heat up and burn the workpiece.

MECHANICAL VARIABLE SPEED (FIG. 23)

This is a mechanical variable speed drill press. To increase or decrease the speed when operating, raise or lower the speed handle (Fig. 23 - 1). Use the following table to determine the recommended speed for the drill size you are using and the type of material you are to drill. While drilling, check the speed on the digital speed readout (Fig. 23 - 2) located at the front of the drill press.

Do not change speeds using the variable speed handle without turning on the machine.

Recommended speed for drill bit size and materials

REPLACING THE BELT (FIG. 24)


Do not change the drive speed when the drill press is turned off.

Disconnect the drill press from the power source before replacing the belt.
Belt tension and drill press speed is controlled by automatic adjustments made to the diameter of the front spindle when the speed handle is moved.
NOTE: See information on the variable speed function of this drill press.

1. Plug in the drill press and turn it ON. Adjust the speed to the highest setting, then turn the drill press OFF and unplug it.
2. Open the belt cover (remove the Phillips-head screw from the right side, then open the lid.
3. Press down on the bottom side of the motor pulley. This will loosen the belt tension. Work the belt off the pulleys.
4. Place the new belt on the motor pulley, then press down on the bottom side of the pulley as before and get the belt as close to the motor shaft as possible. Make sure the bottom side of the pulley is pushed fully downward.
5. Work the belt around the spindle pulley. The belt will not be taut, but will self-seat later.
6. Close and secure the belt cover.
7. Plug in and turn ON the drill press. The belt will self-seat and achieve proper tension on its own.

MAINTENANCE

CHECK FOR:

• Loose hardware or improper mounting,
• Misalignment
• Damaged cord/electrical wiring,
• Cracked or broken parts, and
• Any other condition that may affect its safe operation

1. After every operation, use a vacuum to remove sawdust or metal shavings from the tool surfaces, motor housing and work area. Keep the ventilation openings free from dust and debris to prevent the motor from overheating.
2. Wipe the tool surfaces clean with a soft cloth or brush. Make sure water does not get into the tool.
3. Apply a light coat of paste wax to the column and table to help keep these surfaces clean and rust free.
4. Store the tool in a clean and dry place away from the reach of children.

LUBRICATION
The ball bearings in the spindle and the V-belt pulley assembly are greased and permanently sealed, and require no lubrication. Pull the spindle down and oil the quill moderately every three months.
Lubricate the table bracket and locking knobs if they become difficult to use.

PRODUCT DISPOSAL
Used power tools should not be disposed of together with household waste. This product contains electronic components that should be recycled. Please take this product to your local recycling facility for responsible disposal and to minimize its environmental impact.

TROUBLESHOOTING