amiad TEQUATIC PLUS F-150 Installation, Operation And Maintenance Manual
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amiad TEQUATIC PLUS F-150 Installation, Operation And Maintenance Manual

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AMIAD WATER SYSTEMS
TEQUATIC
PLUS F-150 FILTER, C-SERIES SKID
™
INSTALLATION, OPERATION, AND MAINTENANCE MANUAL
Revision 3, September 2019

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Summary of Contents for amiad TEQUATIC PLUS F-150

  • Page 1 AMIAD WATER SYSTEMS TEQUATIC PLUS F-150 FILTER, C-SERIES SKID ™ INSTALLATION, OPERATION, AND MAINTENANCE MANUAL Revision 3, September 2019...

  • Page 2: Table Of Contents

    TEQUATIC™ PLUS F-150 Filter, C-series Skid Amiad Water Systems | 2019 Contents 1. Introduction ........... . 4 Safety Information.
  • Page 3 Amiad Water Systems | 2019 TEQUATIC™ PLUS F-150 Filter, C-series Skid System Setup........... . . 28 4.4.1...

  • Page 4: Introduction

    TEQUATIC™ PLUS F-150 Filter, C-series Skid Amiad Water Systems | 2019 1. Introduction 1.1 Safety Information 1.1.1 Symbols It is important for you to read and understand the information in this manual prior to installation and operation of TEQUATIC™ PLUS Filter skids. This manual contains information designed to facilitate operator safety and prevent problems.

  • Page 5: Property And Equipment Messages

    Amiad Water Systems | 2019 TEQUATIC™ PLUS F-150 Filter, C-series Skid 1.1.3 Property and Equipment Messages • This equipment is not rated for hazardous locations. • Avoid electrical hazards and damage to equipment. Install in an area where water leakage from vessel or piping will not damage sensitive equipment.

  • Page 6: Specifications

    TEQUATIC™ PLUS F-150 Filter, C-series Skid Amiad Water Systems | 2019 1.2 Specifications Parameter Value Max Inlet Pressure 80 psi (5.5 bar) Process Water Temperature 45 - 140˚F (7-60˚C) Ambient Temperature Range 32 - 100˚F (0 - 37.8˚C) Maximum Altitude...

  • Page 7: Dimensions

    Amiad Water Systems | 2019 TEQUATIC™ PLUS F-150 Filter, C-series Skid 1.2.1 Dimensions 50" 5/8" X4 [127] 7/8" x 4 [1.5] 7/8" x 4 (4X Corners, Bottom Web) 92" [234] 27" [69] 25" [64] 84" [213] 80 1/2" 55-1/4" [204] [140] 37 1/2"...

  • Page 8: System Overview

    TEQUATIC™ PLUS F-150 Filter, C-series Skid Amiad Water Systems | 2019 1.3 System Overview FILTRATE CONTROL VALVE FILTER HOUSING MAIN DISCONNECT HMI / CONTROLLER EMERGENCY STOP BUTTON CONCENTRATE CONTROL VALVE PRESSURE SENSORS FILTRATE OUTLET AIR BLEED SENSOR BOX RPM SENSOR...

  • Page 9: Installation

    Amiad Water Systems | 2019 TEQUATIC™ PLUS F-150 Filter, C-series Skid 2. Installation 2.1 System Configurations The configuration of the TEQUATIC™ PLUS F-150 C-Series skid will depend on the purpose of the system as well as the scale. The system can be a single skid, or multiple parallel skids for larger scale.

  • Page 10: Site Preparation

    TEQUATIC™ PLUS F-150 Filter, C-series Skid Amiad Water Systems | 2019 2.2 Site Preparation Before the physical installation of the system, it is important to make sure the installation area is properly configured for accessing the system. The allotted space...

  • Page 11: Hoisting

    Amiad Water Systems | 2019 TEQUATIC™ PLUS F-150 Filter, C-series Skid 2.3.1 Hoisting Hoisting and transporting the skid must be completed in a manner that maintains stability and does not cause damage to the components. The primary lifting method is intended to be forklift or pallet jack.

  • Page 12: Plumbing

    TEQUATIC™ PLUS F-150 Filter, C-series Skid Amiad Water Systems | 2019 2.3.3 Plumbing Plumbing into the TEQUATIC™ PLUS FILTRATE 2.5" FLANGE Filter skid system uses 1, 2, and 2.5 CLASS 150 inch class 150 ANSI flanges that will allow the installation of fittings to adapt into the facility plumbing.

  • Page 13: External Controls And Sensors

    Amiad Water Systems | 2019 TEQUATIC™ PLUS F-150 Filter, C-series Skid 2.5 External Controls and Sensors The following are external controls and sensors for the system that are not included with the skid. 2.5.1 Feedwater Tank To prevent the system from running dry, the system can incorporate a feedwater tank level switch.

  • Page 14: Feed Pump

    TEQUATIC™ PLUS F-150 Filter, C-series Skid Amiad Water Systems | 2019 2.5.5 Feed Pump The filter skid is designed to operate with a constant feed pressure between 30 and 80 psi that is maintained as flow changes with minimal pressure variation. In the case where this type of feed water is not available a dedicated feed pump should be used.

  • Page 15: Piping And Instrumentation Diagrams

    Amiad Water Systems | 2019 TEQUATIC™ PLUS F-150 Filter, C-series Skid VFD Common VFD Enable Feed Pump PUMP Enable Relay System Controller Analog Pressure (0-10V or 4-20mA) Feedwater Pressure Isolation Valve Check Valve Sensor Isolation Valve Pump 2.6 Piping and Instrumentation Diagrams 2.6.1 Base Diagram...

  • Page 16: Options Diagram

    TEQUATIC™ PLUS F-150 Filter, C-series Skid Amiad Water Systems | 2019 2.6.2 Options Diagram The piping and instrumentation diagram below represents the configuration of the system with all optional features shown. Depending on the actual system configuration, some options will not be present on all systems.

  • Page 17: Controls Overview

    Amiad Water Systems | 2019 TEQUATIC™ PLUS F-150 Filter, C-series Skid 3. Controls Overview The TEQUATIC™ PLUS F-150 C-Series Skid system is operated with a PLC controller and touch screen display. The display provides status information about the system and also the primary operator Home interface.

  • Page 18: Manual Controls

    TEQUATIC™ PLUS F-150 Filter, C-series Skid Amiad Water Systems | 2019 3.1.1 Manual Controls Individual pumps and valves may be manually operated from the home screen. This can be helpful for tuning the system or for troubleshooting and testing devices.

  • Page 19: Pump Settings

    Amiad Water Systems | 2019 TEQUATIC™ PLUS F-150 Filter, C-series Skid 3.2.1 Pump Settings The pump settings can be adjusted in this screen. The recirculation pump is standard to the C-Series skid and should always be enabled. The system will send a run command to an external feed pump by enabling the feed pump.

  • Page 20: Tank Settings

    TEQUATIC™ PLUS F-150 Filter, C-series Skid Amiad Water Systems | 2019 3.2.3 Tank Settings This screen sets the basic parameters for any installed tank level switch. The switches must be dry contact (open or closed circuit) type switches. The logic for switch condition to run condition can be set according to the switch setup.

  • Page 21: Air Bleed

    Amiad Water Systems | 2019 TEQUATIC™ PLUS F-150 Filter, C-series Skid 3.2.4.2 Air Bleed • Air Bleed Valve: Enables the use of an air bleed valve after one is installed. • Water Inlet Valve: Enables the use of a water inlet valve after one is installed.

  • Page 22: Clean In Place, Cip

    TEQUATIC™ PLUS F-150 Filter, C-series Skid Amiad Water Systems | 2019 3.2.7 Clean In Place, CIP This screen allows all settings for the CIP event to be set. This function requires an add-on kit that includes additional valves, plumbing, and wiring. With the components installed the proper function can be utilized.

  • Page 23: Admin Settings

    This screen sets the general parameters of the system, which are described in the sections below. Access to this section is restricted to only administrator access levels and should only be adjusted by an Amiad technician. 3.3.1 Scaling Settings This screen is for setting system parameters in their native electrical units.

  • Page 24: Misc

    TEQUATIC™ PLUS F-150 Filter, C-series Skid Amiad Water Systems | 2019 3.3.4 Misc • Units Select: This sets the operator display units between imperial units (U.S.) versus metric units. • External Alarm: This sets whether an external alarm, such as a beacon lamp, is available to the system.
  • Page 25 Amiad Water Systems | 2019 TEQUATIC™ PLUS F-150 Filter, C-series Skid Alarm Codes Message Description Emergency Stop The emergency stop is active. Rotate the E-stop button counterclockwise to release the button. High Differential Pressure The differential pressure has exceeded the setpoint and a cleaning cycle has been initiated.

  • Page 26: Operation

    TEQUATIC™ PLUS F-150 Filter, C-series Skid Amiad Water Systems | 2019 4. Operation 4.1 Startup Notes: • Refer to “System Setup” on page 28 for configuring the system for a new system or a process change to an existing system.

  • Page 27: Shutdown

    Amiad Water Systems | 2019 TEQUATIC™ PLUS F-150 Filter, C-series Skid 13. On the display, check the feed pressure, differential pressure, and brush speed to ensure the system is operating normally. 14. Observe the filtrate valve position and ensure it reaches the open % setpoint or is tracking the differential pressure setpoint.

  • Page 28: System Setup

    TEQUATIC™ PLUS F-150 Filter, C-series Skid Amiad Water Systems | 2019 4.4 System Setup The following sections describe each of the areas of system setup. Even though many of the parameters are independent, they are presented in sequence based on interdependencies of a complete system setup.

  • Page 29: Filtrate Flow Rate

    Amiad Water Systems | 2019 TEQUATIC™ PLUS F-150 Filter, C-series Skid 4. Wait for the system to normalize and stabilize, and check the brush speed again. • Note: During the CIP cycle, the recirculation pump speed can be adjusted to a higher setting.

  • Page 30: Concentrate Purge

    TEQUATIC™ PLUS F-150 Filter, C-series Skid Amiad Water Systems | 2019 4.4.4 Concentrate Purge The concentrate purge function drains the concentrated solids that tend to accumulate in the lower portion of the filter housing. The two parameters of the concentrate purge are the frequency and duration.

  • Page 31: Clean In Place (Cip)

    Amiad Water Systems | 2019 TEQUATIC™ PLUS F-150 Filter, C-series Skid fouled sooner than expected; or the system could be set up to be DP-driven. For a DP-driven system, the DP threshold would be set low, such that DP-triggered cleanings occur before the filter truly fouls.

  • Page 32: Scada Integration

    TEQUATIC™ PLUS F-150 Filter, C-series Skid Amiad Water Systems | 2019 4.5 SCADA Integration Networking is performed using the Scalance communication switch and two types of communication are supported, Profinet and Siemens Industrial Ethernet. To communicate to a non-native SCADA a gateway is needed to translate the messages.
  • Page 33 Amiad Water Systems | 2019 TEQUATIC™ PLUS F-150 Filter, C-series Skid Alarm Descriptions Name Alarm text [en-US], Alarm text Trigger Tag Discrete_alarm_1 Emergency Stop Alarm_Word1 Discrete_alarm_3 High Differential Pressure (1st) Alarm_Word1 Discrete_alarm_4 Low Brush Speed Alarm_Word1 High DP/Low Brush Attempts...
  • Page 34 TEQUATIC™ PLUS F-150 Filter, C-series Skid Amiad Water Systems | 2019 Hard Inputs Address Symbols Description Signal Note I0.0 Flow Sensor 24 VDC Fused 500 mA CB I0.1 LS-P Product Tank High 24 VDC Fused 500 mA CB I0.2 LS-F...

  • Page 35: Maintenance

    Amiad Water Systems | 2019 TEQUATIC™ PLUS F-150 Filter, C-series Skid 5. Maintenance 5.1 Replacing the Filter or Brushes Caution: To avoid risk of injury, make sure the system is depressurized and drained before loosening the upper filter housing. Take special precautions when handling hazardous or high-temperature fluids.
  • Page 36 TEQUATIC™ PLUS F-150 Filter, C-series Skid Amiad Water Systems | 2019 7. Secure a 4-point hoisting chain to the four 4-Point Hoist Chain lifting eyes on the top of the filter housing. 8. Lift the upper filter housing straight up until it is clear of the alignment pins, and move it clear of the filter housing.
  • Page 37 Amiad Water Systems | 2019 TEQUATIC™ PLUS F-150 Filter, C-series Skid Alignment Pin 14. (Optional) The vortex plate should not normally be removed unless the lower housing needs to be cleaned. The vortex plate is secured with four screws. If the vortex plate is removed, locate...

  • Page 38: Troubleshooting

    TEQUATIC™ PLUS F-150 Filter, C-series Skid Amiad Water Systems | 2019 5.2 Troubleshooting The following is a list of common troubleshooting scenarios. Where applicable, inspections and/or resolutions are listed by order of ease of completion or likelihood of occurrence. Problem...
  • Page 39 Amiad Water Systems | 2019 TEQUATIC™ PLUS F-150 Filter, C-series Skid Problem Possible Cause Solution Build up on Cleaning Assembly • Increase purge frequency and duration Bearing • Incorporate CIP for enhanced cleaning. • Ensure sensor is plugged in • Sensor should be touching filter housing.

  • Page 40: Spare Parts

    TEQUATIC™ PLUS F-150 Filter, C-series Skid Amiad Water Systems | 2019 6. Spare Parts 6.1 Filter Housing Components Item Amiad Description O-ring, Seal, Filter Adapter Top Adapter O-ring, Seal, Filter Cleaning Assembly Individual Brush 80-240 gpm (18.2-54.5 m /hr) SSC-17-1 , Filter, 120-280 gpm (27.3-63.6 m...
  • Page 41 Amiad Water Systems | 2019 TEQUATIC™ PLUS F-150 Filter, C-series Skid Spare Parts...

  • Page 42: Plumbing Components

    TEQUATIC™ PLUS F-150 Filter, C-series Skid Amiad Water Systems | 2019 6.2 Plumbing Components Item Amiad Name Source, Part Number Ball Valve, 1.00" Actuated Georg Fischer 150.104.335 Ball Valve, 1.00" Socket Georg Fischer 163.546.354 Bracket, Rpm Sensor Amiad Butterfly Valve, 2.5" Wafer, Type 145 Georg Fischer 150.145.305...
  • Page 43 Amiad Water Systems | 2019 TEQUATIC™ PLUS F-150 Filter, C-series Skid Spare Parts...

  • Page 44: Controller Components

    TEQUATIC™ PLUS F-150 Filter, C-series Skid Amiad Water Systems | 2019 6.3 Controller Components Item Amiad Description Source Hmi Display Siemens; 6AV2124-0GC01-0AX0 Main Breaker (25A) Siemens; 3VA5125-4ED31-0AA0 Main Breaker (Handle) Siemens; 3VA9137-0FK31 19 Terminal Block (3 Tier) Weidmueller; 1784180000 22 Terminal Block (2 Tier) Weidmueller;...
  • Page 45 Amiad Water Systems | 2019 TEQUATIC™ PLUS F-150 Filter, C-series Skid Spare Parts...

  • Page 46: Schematic

    DRAWN BY: CATALOG NUMBER: 720102-002456 NOTED GENERAL TOLERANCES ANGULAR ± 1° THIS DRAWING AND THE INFORMATION CONTAINED HERIN IS THE PROPERTY OF AMIAD WATER SYSTEMS. ANY USE OR REPRODUCTION NOTES CHKD BY: REV. DATE ALL DIMENSIONS IN INCHES FRACTIONAL ± 1/8 THEROF WITHOUT THE WRITTEN PERMISSION OF AMIAD WATER SYSTEMS ENGINEERING DEPARTMENT IS STRICLY PROHIBITED TEQUATIC™...
  • Page 47 TEQUATIC™ PLUS PRODUCT LINE DRAWN BY: CATALOG NUMBER: 720102-002456 GENERAL TOLERANCES ANGULAR ± 1° THIS DRAWING AND THE INFORMATION CONTAINED HERIN IS THE PROPERTY OF AMIAD WATER SYSTEMS. ANY USE OR REPRODUCTION NOTES CHKD BY: REV. DATE ALL DIMENSIONS IN INCHES FRACTIONAL ±...
  • Page 48 TEQUATIC™ PLUS PRODUCT LINE DRAWN BY: CATALOG NUMBER: 720102-002456 GENERAL TOLERANCES ANGULAR ± 1° THIS DRAWING AND THE INFORMATION CONTAINED HERIN IS THE PROPERTY OF AMIAD WATER SYSTEMS. ANY USE OR REPRODUCTION REV. DATE NOTES CHKD BY: ALL DIMENSIONS IN INCHES FRACTIONAL ±...
  • Page 49 TEQUATIC™ PLUS PRODUCT LINE DRAWN BY: CATALOG NUMBER: 720102-002456 GENERAL TOLERANCES ANGULAR ± 1° THIS DRAWING AND THE INFORMATION CONTAINED HERIN IS THE PROPERTY OF AMIAD WATER SYSTEMS. ANY USE OR REPRODUCTION REV. DATE NOTES CHKD BY: ALL DIMENSIONS IN INCHES FRACTIONAL ±...
  • Page 50 TEQUATIC™ PLUS PRODUCT LINE DRAWN BY: CATALOG NUMBER: 720102-002456 GENERAL TOLERANCES ANGULAR ± 1° THIS DRAWING AND THE INFORMATION CONTAINED HERIN IS THE PROPERTY OF AMIAD WATER SYSTEMS. ANY USE OR REPRODUCTION REV. DATE NOTES CHKD BY: ALL DIMENSIONS IN INCHES FRACTIONAL ±...
  • Page 51 TEQUATIC™ PLUS PRODUCT LINE DRAWN BY: CATALOG NUMBER: 720102-002456 GENERAL TOLERANCES ANGULAR ± 1° THIS DRAWING AND THE INFORMATION CONTAINED HERIN IS THE PROPERTY OF AMIAD WATER SYSTEMS. ANY USE OR REPRODUCTION REV. DATE NOTES CHKD BY: ALL DIMENSIONS IN INCHES FRACTIONAL ±...
  • Page 52 TEQUATIC™ PLUS PRODUCT LINE DRAWN BY: CATALOG NUMBER: 720102-002456 GENERAL TOLERANCES ANGULAR ± 1° THIS DRAWING AND THE INFORMATION CONTAINED HERIN IS THE PROPERTY OF AMIAD WATER SYSTEMS. ANY USE OR REPRODUCTION REV. DATE NOTES CHKD BY: ALL DIMENSIONS IN INCHES FRACTIONAL ±...
  • Page 53 This document does not replace any certified drawing, procedure, or information provided by Amiad in reference to a specific customer, site, or project. Amiad assumes that all users understand risks involved within this file and/or its attached materials. This document is given in good faith and is not intended to impose any obligation to Amiad.

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