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Summary of Contents for amiad Sigma Pro 4
- Page 1 Installation & Operation Manual 4"/6''/ '' 8 Sigma Pro Installation & Operation Manual | Sigma Pro Ref. 910101-000855 /05.2023...
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Page 4: Table Of Contents
Control Schematic - Electronic Model for 3 Units ................37 Control Schematic - Electronic Model for 4 Units ................38 Control Schematic - Electronic Model for Multiple Units .............. 39 Troubleshooting ..........................40 Amiad Limited Warranty ........................ 41 Installation & Operation Manual | Sigma Pro| Table of Contents... -
Page 5: Disclaimer
Amiad or consult Amiad experts or its authorized representatives if you have any questions. Amiad Water Systems Ltd. D.N. Galil Elyon 1, 1233500, Israel Tel: 972 4 690 9500 | Fax: 972 4 814 1159 Email: info@amiad.com... -
Page 6: Legend
Legend Screw Unscrew Push Pull Apply Attention Measure Water pressure Sigma Pro Caution Read Center multi-tool Rotate Installation & Operation Manual | Sigma Pro| Legend... -
Page 7: Technical Specification
Technical Specification General data 4" Sigma Pro 6" Sigma Pro 8" Sigma Pro Max. flow rate* (130μ) 120 m 180 m 280 m in average water quality (528 GPM) (792 GPM) (1233 GPM) Min. operating pressure 1.5 bar (22 psi) - electronic controller when cleaning Max. -
Page 8: General Safety Instructions
General Safety Instructions • Amiad Water Systems Ltd. ("Amiad") filtration products operate as components in a larger system. It is essential for the system designers, installers, and operators to comply with all the relevant safety standards and regulations, including the use and wear of appropriate safety equipment. -
Page 9: Installation
Installation General Install the filter according to the detailed Installation Instructions provided with the filter by Amiad. Make sure to leave enough space (height 70 cm/ 27") to enable easy access for future treatments and safe maintenance operations. - Page 10 Hydraulics The user should install a manual water cut-off valve next to the filter’s inlet port. In installations where the piping network downstream of the filter is pressurized, an additional manual water cut-off valve should be installed next to the filter's outlet port. ...
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Page 11: Changing Installation Configuration
Changing Installation Configuration Changing the inlet/outlet direction: If the original configuration does not match the required installation position, the lower body can be rotated 360°. In order to change the configuration of the filter, follow these steps: 1. Disassemble the filter according to "Basic Maintenance Disassembly" (on page 14) 2. - Page 12 5. Make sure that the fittings on the Sigma body are set in place with the lower body Attention 6. Connect the Sigma body to the lower body in the desired position 180° 90° Installation & Operation Manual | Sigma Pro| Changing Installation Configuration...
- Page 13 7. Connect the clamps and tighten the bolts using the Sigma multi-tool 8. Assemble the filter according to chapter "Basic Maintenance assembly" (on page 22). Installation & Operation Manual | Sigma Pro | Changing Installation Configuration...
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Page 14: Initial Operation
Before any maintenance operation, please read the following: Installation, operation and maintenance should be done by technicians acting strictly in accordance with Amiad's instructions and in accordance with this manual. Other service should only be done by technicians authorized by Amiad. -
Page 15: Maintenance
Maintenance General inspection A general inspection of the filter operation should be done regularly and prior to any scheduled maintenance procedure. This includes pre-season, post-season, and seasonal check-ups. The maintenance requirements of automatic Self-Cleaning Filters are directly related to their Flushing frequency. - Page 16 Before any maintenance operation, please read the following: Installation, operation and maintenance should be performed by technicians in accordance with Amiad's instructions and in accordance with this manual. Other service should only be done by authorized technicians. Disconnect the filter from the water system by closing and securing the manual inlet valve. In cases where the downstream piping network is pressurized, close and secure the manual outlet valve.
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Page 17: Basic Maintenance - Disassembly
Basic Maintenance - Disassembly 1. Perform manual flush (please see ADI-P manual): a. Close the filter's outlet valve Read b. Perform a manual flushing with the controller Rotate Please note: Always open and close the valves slowly and gradually! The filter enters a flushing mode automatically, without warning. Attention 2. - Page 18 4. Make sure that the pressure gauge is on zero! Attention 5. Disconnect the command tubes: a. Pull up the command tube Pull Pull Installation & Operation Manual | Sigma Pro| Basic Maintenance - Disassembly...
- Page 19 6. Release the upper clamp: a. Using the Sigma multi-tool, unscrew the bolts at both sides of the clamps Sigma Pro multi-tool Unscrew b. Remove the clamps from the filter Installation & Operation Manual | Sigma Pro | Basic Maintenance - Disassembly...
- Page 20 7. Pull up and remove the filter's lid Pull 8. Pull up and remove the bridge according to the following steps: a. Slide open the bridge clip x5 to disconnect the bridge from the turbine b. Pull up and remove the bridge Open Pull Pull...
- Page 21 9. Remove the turbine from the five suction-scanner's upper shaft Pull 10. Remove the suction-scanner's top plate: a. Place the Sigma multi-tool between the top plate grooves b. Gently press down on the Sigma multi-tool and lift the top plate Push Sigma Pro Multi-tool...
- Page 22 c. Remove suction-scanner's top plate Pull 11. Replace the gaskets if needed a. Remove the used gaskets b. Insert new gaskets, making sure that the open side of the gaskets are turned out as shown Installation & Operation Manual | Sigma Pro| Basic Maintenance - Disassembly...
- Page 23 12. Remove the five suction-scanners out of the screens: Pull 13. Remove the five screen units: Coarse and fine screen together Pull Installation & Operation Manual | Sigma Pro | Basic Maintenance - Disassembly...
- Page 24 Before the re-assembly: a. Make sure that all parts below are undamaged b. Replace dry or damaged gaskets and o-rings c. Make sure that the coarse screen is clean d. Apply silicon grease on the o-rings (760190-000127 – tube of grease PG-21) Clamps Top plate Bridge...
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Page 25: Basic Maintenance - Assembly
Basic Maintenance - Assembly 1. Insert the five screens into the filter housing: a. Make sure that the o-ring is in place Attention Attention b. Insert the five screens into place Installation & Operation Manual | Sigma Pro | Basic Maintenance - Assembly... - Page 26 2. Insert the five suction-scanners into place Make sure that each scanner shaft passes through its socket at the center of its designated coarse screen. Center Installation & Operation Manual | Sigma Pro| Basic Maintenance - Assembly...
- Page 27 3. Re-install the suction-scanner's top plate: a. Make sure the seal is in place and the open side of the seals turn out as shown b. Apply 760190-000127 grease to the seals c. Make sure the seals are intact Apply Attention d.
- Page 28 f. Make sure that the plate is inserted correctly and creates a caulking between the bottom and the top Attention 4. Install the turbine on the scanners Installation & Operation Manual | Sigma Pro| Basic Maintenance - Assembly...
- Page 29 5. Install the bridge according to the following steps: a. Insert the bridge on the top plate b. Lock the five bridge clips on the turbine's edges Push to lock 6. Rotate the turbines, making sure that all five turbines rotate freely Rotate Installation &...
- Page 30 7. Lift the bridge up and down to make sure all turbines connect to the bridge and the scanners move freely 8. Re-install the filter cover: Paying attention to not damage the seal during the cover installation Attention Installation & Operation Manual | Sigma Pro| Basic Maintenance - Assembly...
- Page 31 9. Re-install the upper clamp: Tighten screws gradually Sigma Pro Multi-tool screw Push 10. Connect the command tubes Push Installation & Operation Manual | Sigma Pro | Basic Maintenance - Assembly...
- Page 32 11. Close the manual drain valve Rotate 12. Open the filter outlet valve 13. Open the filter inlet valve Rotate Rotate ways open and close the valves slowly and gradually! Attention Installation & Operation Manual | Sigma Pro| Basic Maintenance - Assembly...
- Page 33 14. Operate the Sigma filter See "Initial Operation" (on page 11) Installation & Operation Manual | Sigma Pro | Basic Maintenance - Assembly...
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Page 34: Bushing Replacement
Bushing Replacement Following extensive use, the bushings may be worn out and should be replaced. Follow these steps to replace the bushing 1. Disassemble the top plate, see "Basic Maintenance - Disassembly" (on page 14) 2. Press the two snap tabs, push the bushing downwards and pull to remove. 3. -
Page 35: Bill Of Materials - 4" Electronic
Bill of Materials – 4" Electronic ITEM ITEM PARTNUMBER DESCRIPTION QTY. PARTNUMBER DESCRIPTION QTY. 700190-006721 SIGMA PRO 4" BOTTOM SLEEVE ASSEMBLY 700190-004641 FLUSHING ASSEMBLY F/SIGMA PRO 4"/6"/8" COVER W/DRAIN BODY ASSEMBLY F/SIGMA 700190-004877 1" CONTROL FILTER ASSEMBLY 8MM TF F/SIGMA 10.1 700190-004685 PRO 4"/6"/8" 700190-006737 CLAMP ASSEMBLY FOR SIGMA PRO 10.2... -
Page 36: Bill Of Materials - 6" Electronic
DESCRIPTION QTY. PART NUMBER DESCRIPTION QTY. 700190-005116 BODY W/SLEEVE ASSEMBLY F/SIGMA 6"GRV 700190-004641 FLUSHING ASSEMBLY F/SIGMA PRO 4"/6"/8" COVER W/DRAIN BODY ASSEMBLY F/SIGMA PRO 700190-004877 1" CONTROL FILTER ASSEMBLY 8MM TF F/SIGMA 10.1 700190-004685 4"/6"/8" 700190-006737 CLAMP ASSEMBLY FOR SIGMA PRO 10.2... -
Page 37: Bill Of Materials - 8" Electronic
BODY W/SLEEVE ASSEMBLY F/SIGMA 8"BSTD 700190-005416 BRIDGE ASSEMBLY W/CLIPS F/SIGMA PRO 700190-004877 1" CONTROL FILTER ASSEMBLY 8MM TF F/SIGMA 700190-004641 FLUSHING ASSEMBLY F/SIGMA PRO 4"/6"/8" COVER W/DRAIN BODY ASSEMBLY F/SIGMA 700190-006737 CLAMP ASSEMBLY FOR SIGMA PRO 10.1 700190-004685 PRO 4"/6"/8"... -
Page 38: Sigma Pro - Installations Of Multiple Units
Sigma Pro – Installations of Multiple Units Sigma Pro 8” installation of 4 units with manifold, for flow rates up to 1,120 ³/h (4,932 gpm) Sigma Pro 6” installation of 2 units with manifold, for flow rates up to 360 ³/h (1,584 gpm) Installation &... -
Page 39: Control Schematic - Electronic Model
Control Schematic - Electronic Model LEGEND: PG - PRESSURE GAUGE SV - SOLENOID VALVE 12v DC LATCH HV - HYDRAULIC VALVE Installation & Operation Manual | Sigma Pro | Control Schematic - Electronic Model... -
Page 40: Control Schematic - Electronic Model For 3 Units
Control Schematic - Electronic Model for 3 Units Installation & Operation Manual | Sigma Pro| Control Schematic - Electronic Model for 3 Units... -
Page 41: Control Schematic - Electronic Model For 4 Units
Control Schematic - Electronic Model for 4 Units Installation & Operation Manual | Sigma Pro | Control Schematic - Electronic Model for 4 Units... -
Page 42: Control Schematic - Electronic Model For Multiple Units
Control Schematic - Electronic Model for Multiple Units Installation & Operation Manual | Sigma Pro| Control Schematic - Electronic Model for Multiple Units... -
Page 43: Troubleshooting
Troubleshooting No. Symptom Possible Causes Required Action High or elevated Coarse or fine screens are 1.Perform automatic flushing pressure differential totally clogged Close the downstream valve. between upstream Start a manual flush cycle using the flushing controller. and downstream Verify that the downstream pressure is equal or slightly lower than the upstream pressure. -
Page 44: Amiad Limited Warranty
In no event shall Amiad be liable to the Buyer or any third party for any damages to property, or for any intangible or economic loss, including loss of profits, loss of customers or damage to reputation, for any damages, including indirect, special, consequential damages, or punitive damage arising out of or in connection with this Warranty, or arising out of or in connection with the product's performance or failure to perform, even if it has been advised of the possibility of such damages. - Page 45 D.N. Galil Elyon 1, 1233500, Amiad Water Systems Ltd. Israel. Tel: +972 4690 9500 | Fax: +972 48141159 | Email: info@amiad.com Bd Général Wahis 53, 1030 Brussels, Belgium. Obelis s.a. Tel: +(32) 2732 5954 | Fax: +(32) 27326003 | Email: mail@obelis.net Obelis UK Ltd.
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