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Summary of Contents for amiad TEQUATIC PLUS F-75
- Page 1 AMIAD WATER SYSTEMS TEQUATIC PLUS F-75 FILTER, B-SERIES SKID ™ INSTALLATION, OPERATION, AND MAINTENANCE MANUAL Revision 1, January 2018...
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Page 2: Table Of Contents
TEQUATIC™ PLUS F-75 Filter, B-Series Skid Amiad Water Systems | 2018 Contents 1. Introduction ........... . 4 Safety Information. - Page 3 Amiad Water Systems | 2018 TEQUATIC™ PLUS F-75 Filter, B-Series Skid System Setup........... . . 28 4.4.1...
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Page 4: Introduction
TEQUATIC™ PLUS F-75 Filter, B-Series Skid Amiad Water Systems | 2018 1. Introduction 1.1 Safety Information 1.1.1 Symbols It is important for you to read and understand the information in this manual prior to installation and operation of TEQUATIC™ PLUS Filter skids. This manual contains information designed to facilitate operator safety and prevent problems. -
Page 5: Property And Equipment Messages
Amiad Water Systems | 2018 TEQUATIC™ PLUS F-75 Filter, B-Series Skid 1.1.3 Property and Equipment Messages • This equipment is not rated for hazardous locations. • Avoid electrical hazards and damage to equipment. Install in an area where water leakage from vessel or piping will not damage sensitive equipment. -
Page 6: Specifications
TEQUATIC™ PLUS F-75 Filter, B-Series Skid Amiad Water Systems | 2018 1.2 Specifications Parameter Value Max Inlet Pressure 80 psi (5.5 bar) Process Water Temperature 45 - 140˚F (7-60˚C) Ambient Temperature Range 32 - 100˚F (0 - 37.8˚C) Maximum Altitude... -
Page 7: Dimensions
Amiad Water Systems | 2018 TEQUATIC™ PLUS F-75 Filter, B-Series Skid 1.2.1 Dimensions 35.0” (889mm) 24.6” (625mm) 17.5” (444mm) 8.8” (224mm) 2.5” (64mm) 63.0” (1600mm) 52.7” (1338mm) 28.8” (731mm) 19.3” (490mm) 8.3” (211mm) 70.0” (1779mm) 72.5” (1842mm) Approx. Swing 34” (864mm) 104”... -
Page 8: System Overview
TEQUATIC™ PLUS F-75 Filter, B-Series Skid Amiad Water Systems | 2018 1.3 System Overview Filtrate Flow Valve HMI / Controller Filter Housing E-Stop Drives Main Disconnect Concentrate Return Concentrate Control Valve Concentrate Purge Filtrate Control Valve Filtrate Outlet Pressure Sensors... -
Page 9: Installation
Amiad Water Systems | 2018 TEQUATIC™ PLUS F-75 Filter, B-Series Skid 2. Installation 2.1 System Configurations The configuration of the TEQUATIC™ PLUS F-75 B-Series skid will depend on the purpose of the system as well as the scale. The system can be a single skid, or multiple parallel skids for larger scale. The optimal configuration will be site-specific, but should include some of the following aspects: • Parallel Systems: When parallel systems are employed, it is recommended that valving be utilized... -
Page 10: Site Preparation
TEQUATIC™ PLUS F-75 Filter, B-Series Skid Amiad Water Systems | 2018 2.2 Site Preparation Before the physical installation of the system, it is important to make sure the installation area is properly configured for accessing the system. The allotted space should include the physical requirements of the equipment plus additional space for working and maintenance clearance. -
Page 11: Hoisting
Amiad Water Systems | 2018 TEQUATIC™ PLUS F-75 Filter, B-Series Skid 2.3.1 Hoisting Hoisting and transporting the skid must be completed in a manner that maintains stability and does not cause damage to the components. The primary lifting method is intended to be forklift or pallet jack. -
Page 12: Plumbing
TEQUATIC™ PLUS F-75 Filter, B-Series Skid Amiad Water Systems | 2018 2.3.3 Plumbing Filtrate Plumbing into the TEQUATIC™ PLUS Filter 2" NPT M skid system uses 1½, 2, and 4-inch NPT male fittings. However, the actual plumbing layout will depend on the complete system design. -
Page 13: External Controls And Sensors
Amiad Water Systems | 2018 TEQUATIC™ PLUS F-75 Filter, B-Series Skid 2.5 External Controls and Sensors The following are external controls and sensors for the system that are not included with the skid. 2.5.1 Feedwater Tank To prevent the system from running dry, the system can incorporate a feedwater tank level switch. -
Page 14: Feed Pump
TEQUATIC™ PLUS F-75 Filter, B-Series Skid Amiad Water Systems | 2018 2.5.5 Feed Pump The feedwater supply into the system should be regulated at a constant pressure ranging from 20 to 80 psi, but adjustable to a specific pressure based on performance. This can be accomplished with a VFD-controlled pump and a pressure sensor for closed loop, PID feedback. -
Page 15: Piping And Instrumentation Diagrams
Amiad Water Systems | 2018 TEQUATIC™ PLUS F-75 Filter, B-Series Skid 2.6 Piping and Instrumentation Diagrams 2.6.1 Base Diagram The piping and instrumentation diagram below represents the configuration of the basic system without optional features. CONTROL SYSTEM BV-L PS-L FILTRATE MANIFOLD... -
Page 16: Options Diagram
TEQUATIC™ PLUS F-75 Filter, B-Series Skid Amiad Water Systems | 2018 2.6.2 Options Diagram The piping and instrumentation diagram below represents the configuration of the system with all optional features shown. Depending on the actual system configuration, some options will not be present on all systems. -
Page 17: Controls Overview
Amiad Water Systems | 2018 TEQUATIC™ PLUS F-75 Filter, B-Series Skid 3. Controls Overview The TEQUATIC™ PLUS F-75 B-Series Skid system is operated with a PLC controller and touch screen display. The display provides status information about the system and also the primary operator Home interface. -
Page 18: Manual Controls
TEQUATIC™ PLUS F-75 Filter, B-Series Skid Amiad Water Systems | 2018 3.1.1 Manual Controls Individual pumps and valves may be manually operated from the home screen. This can be helpful for tuning the system or for troubleshooting and testing devices. -
Page 19: Pump Settings
Amiad Water Systems | 2018 TEQUATIC™ PLUS F-75 Filter, B-Series Skid 3.2.1 Pump Settings The pump settings can be adjusted in this screen. The recirculation pump is standard to the B-Series skid and should always be enabled. The system will send a run command to an external feed pump by enabling the feed pump. -
Page 20: Tank Settings
TEQUATIC™ PLUS F-75 Filter, B-Series Skid Amiad Water Systems | 2018 3.2.3 Tank Settings This screen sets the basic parameters for any installed tank level switch. The switches must be dry contact (open or closed circuit) type switches. The logic for switch condition to run condition can be set according to the switch setup. -
Page 21: Air Bleed
Amiad Water Systems | 2018 TEQUATIC™ PLUS F-75 Filter, B-Series Skid 3.2.4.2 Air Bleed • Air Bleed Valve: Enables the use of an air bleed valve after one is installed. • Water Inlet Valve: Enables the use of a water inlet valve after one is installed. -
Page 22: Clean In Place, Cip
TEQUATIC™ PLUS F-75 Filter, B-Series Skid Amiad Water Systems | 2018 3.2.7 Clean In Place, CIP This screen allows all settings for the CIP event to be set. This function requires an add-on kit that includes additional valves, plumbing, and control box. With the components installed the proper function can be utilized. -
Page 23: Admin Settings
This screen allows network and IP settings to be set. These settings will allow the unit to be linked into a facility SCADA system. These settings should only be changed by Amiad technicians as each application is unique. Controls Overview... -
Page 24: Misc
TEQUATIC™ PLUS F-75 Filter, B-Series Skid Amiad Water Systems | 2018 3.3.4 Misc • Units Select: This sets the operator display units between imperial units (U.S.) versus metric units. • External Alarm: This sets whether an external alarm, such as a beacon lamp, is available to the system. - Page 25 Amiad Water Systems | 2018 TEQUATIC™ PLUS F-75 Filter, B-Series Skid Alarm Codes Message Description Emergency Stop The emergency stop is active. Rotate the E-stop button counterclockwise to release the button. High Differential Pressure The differential pressure has exceeded the setpoint and a cleaning cycle has been initiated.
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Page 26: Operation
TEQUATIC™ PLUS F-75 Filter, B-Series Skid Amiad Water Systems | 2018 4. Operation 4.1 Startup Notes: • Refer to “System Setup” on page 28 for configuring the system for a new system or a process change to an existing system. -
Page 27: Shutdown
Amiad Water Systems | 2018 TEQUATIC™ PLUS F-75 Filter, B-Series Skid 12. If so equipped with concentrate return, open the concentrate return valve, if desired. 13. On the display, check the feed pressure, differential pressure, and brush speed to ensure the system is operating normally. -
Page 28: System Setup
TEQUATIC™ PLUS F-75 Filter, B-Series Skid Amiad Water Systems | 2018 4.4 System Setup The following sections describe each of the areas of system setup. Even though many of the parameters are independent, they are presented in sequence based on interdependencies of a complete system setup. -
Page 29: Filtrate Flow Rate
Amiad Water Systems | 2018 TEQUATIC™ PLUS F-75 Filter, B-Series Skid 4.4.3 Filtrate Flow Rate The filtrate flow rate is manually controlled by the filtrate flow valve, which is a diaphragm-type valve. Unlike the filtrate control valve, which is either open or closed, the filtrate flow valve regulates the amount of flow permitted when the control valve is opened by the system controller. -
Page 30: Cleaning Cycle Settings
TEQUATIC™ PLUS F-75 Filter, B-Series Skid Amiad Water Systems | 2018 4.4.5 Cleaning Cycle Settings A cleaning cycle is when the filtrate flow is stopped but the brushes continue to rotate against the filter medium. This permits the brushes to more effectively remove particulate from the face of the filter without the pressure differential pushing the particles against the filter. -
Page 31: Clean In Place (Cip)
Amiad Water Systems | 2018 TEQUATIC™ PLUS F-75 Filter, B-Series Skid 4.4.6 Clean In Place (CIP) The Clean In Place (CIP) allows enhanced cleaning for especially difficult process water. A single CIP Event contains one or more CIP cycles. The CIP should be used when the standard cleaning capabilities of the skid are not adequate to keep the filter clean and running stable. -
Page 32: Scada Integration
TEQUATIC™ PLUS F-75 Filter, B-Series Skid Amiad Water Systems | 2018 4.5 SCADA Integration Networking is performed using the Scalance communication switch and two types of communication are supported, Profinet and Siemens Industrial Ethernet. To communicate to a non-native SCADA a gateway is needed to translate the messages. - Page 33 Amiad Water Systems | 2018 TEQUATIC™ PLUS F-75 Filter, B-Series Skid Alarm Descriptions Name Alarm text [en-US], Alarm text Trigger Tag Discrete_alarm_1 Emergency Stop Alarm_Word1 Discrete_alarm_3 High Differential Pressure (1st) Alarm_Word1 Discrete_alarm_4 Low Brush Speed Alarm_Word1 High DP/Low Brush Attempts...
- Page 34 TEQUATIC™ PLUS F-75 Filter, B-Series Skid Amiad Water Systems | 2018 Hard Inputs Address Symbols Description Signal Note I0.0 Flow Sensor 24 VDC Fused 500 mA CB I0.1 LS-P Product Tank High 24 VDC Fused 500 mA CB I0.2 LS-F...
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Page 35: Maintenance
Amiad Water Systems | 2018 TEQUATIC™ PLUS F-75 Filter, B-Series Skid 5. Maintenance 5.1 Replacing the Filter or Brushes Caution: To avoid risk of injury, make sure the system is depressurized and drained before loosening the housing. Take special precautions when handling hazardous or high-temperature fluids. - Page 36 TEQUATIC™ PLUS F-75 Filter, B-Series Skid Amiad Water Systems | 2018 10. Rotate the top adapter counterclockwise to release it from the filter, and remove the adapter. • Note that the filter also rotates counterclockwise, so you may feel two stops before the adapter unlocks from the filter.
- Page 37 Amiad Water Systems | 2018 TEQUATIC™ PLUS F-75 Filter, B-Series Skid 14. (Optional) The vortex plate should not normally be removed unless the lower housing needs to be cleaned. The vortex plate is secured with four screws. If the vortex plate is removed, make sure to mark its rotational position for proper replacement.
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Page 38: Troubleshooting
TEQUATIC™ PLUS F-75 Filter, B-Series Skid Amiad Water Systems | 2018 5.2 Troubleshooting The following is a list of common troubleshooting scenarios. Where applicable, inspections and/or resolutions are listed by order of ease of completion or likelihood of occurrence. Problem... - Page 39 Amiad Water Systems | 2018 TEQUATIC™ PLUS F-75 Filter, B-Series Skid Problem Possible Cause Solution Build up on Cleaning Assembly • Increase purge frequency and duration Bearing • Incorporate CIP for enhanced cleaning. • Ensure sensor is plugged in • Sensor should be touching filter housing.
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Page 40: Schematics
TEQUATIC™ PLUS F-75 Filter, B-Series Skid Amiad Water Systems | 2018 6. Schematics 6.1 Sheet 1, VFD Panel PANEL POWER 208-240V/AC 1Ø/3Ø 50/60Hz 360-480V/AC 3Ø 50/60Hz To PLC Panel Step-down Xformer 360-480V only To PLC Panel PUMP 1 5 HP 220V/AC 3Ø... -
Page 41: Sheet 2, Plc Power
Amiad Water Systems | 2018 TEQUATIC™ PLUS F-75 Filter, B-Series Skid 6.2 Sheet 2, PLC Power To VFD Panel To VFD Panel Schematics... -
Page 42: Sheet 3, Plc Outputs
TEQUATIC™ PLUS F-75 Filter, B-Series Skid Amiad Water Systems | 2018 6.3 Sheet 3, PLC Outputs Schematics... -
Page 43: Sheet 4, Plc Outputs
Amiad Water Systems | 2018 TEQUATIC™ PLUS F-75 Filter, B-Series Skid 6.4 Sheet 4, PLC Outputs Schematics... -
Page 44: Sheet 5, Plc Inputs
TEQUATIC™ PLUS F-75 Filter, B-Series Skid Amiad Water Systems | 2018 6.5 Sheet 5, PLC Inputs Schematics... -
Page 45: Sheet 6, Plc Inputs
Amiad Water Systems | 2018 TEQUATIC™ PLUS F-75 Filter, B-Series Skid 6.6 Sheet 6, PLC Inputs Schematics... -
Page 46: Sheet 7, Plc Inputs
TEQUATIC™ PLUS F-75 Filter, B-Series Skid Amiad Water Systems | 2018 6.7 Sheet 7, PLC Inputs Schematics... -
Page 47: Sheet 8, Relays
Amiad Water Systems | 2018 TEQUATIC™ PLUS F-75 Filter, B-Series Skid 6.8 Sheet 8, Relays Schematics... -
Page 48: Sheet 9, Field Connection A
TEQUATIC™ PLUS F-75 Filter, B-Series Skid Amiad Water Systems | 2018 6.9 Sheet 9, Field Connection A Schematics... -
Page 49: Sheet 10, Field Connection B
Amiad Water Systems | 2018 TEQUATIC™ PLUS F-75 Filter, B-Series Skid 6.10 Sheet 10, Field Connection B Schematics... -
Page 50: Spare Parts
TEQUATIC™ PLUS F-75 Filter, B-Series Skid Amiad Water Systems | 2018 7. Spare Parts 7.1 Filter Housing Components Item Description O-ring, Seal, Filter Adapter Filter Adapter Cleaning Assembly Individual Brush O-ring, Seal, Filter 20-60 gpm (4.5-13.6 m /hr) SSC-17-1 , Filter, 30-70 gpm (6.8-15.9 m... - Page 51 Amiad Water Systems | 2018 TEQUATIC™ PLUS F-75 Filter, B-Series Skid Spare Parts...
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Page 52: Plumbing Components
TEQUATIC™ PLUS F-75 Filter, B-Series Skid Amiad Water Systems | 2018 7.2 Plumbing Components Item CFT Name Description (Source, Part Number) Filtrate Control Valve 2” Actuated Ball Valve (George Fischer, S199107318) Filtrate Flow Valve 2” Diaphragm Flow Valve (Spears, 2739-020C) Air Bleed Valve 3/8”... - Page 53 Amiad Water Systems | 2018 TEQUATIC™ PLUS F-75 Filter, B-Series Skid Spare Parts...
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Page 54: Controller Components
TEQUATIC™ PLUS F-75 Filter, B-Series Skid Amiad Water Systems | 2018 7.3 Controller Components Item Description Source Display (not shown) Siemens, 6AV2124-2DC01-0AX0 (requires programming) Siemens, 6ES7214-1HG40-0XB0 (requires programming) Ethernet Hub Siemens, 6GK5005-0BA00-1AB2 Fuses LittleFuse, 500mA, Glass, 217.500 Valve Relays Siemens, SPDT, 15A, 24VAC, US2:3TX71105BC13C... - Page 55 Amiad Water Systems | 2018 TEQUATIC™ PLUS F-75 Filter, B-Series Skid Upper/PLC Enclosure Lower/VFD Enclosure Spare Parts...
- Page 56 This document does not replace any certified drawing, procedure, or information provided by Amiad in reference to a specific customer, site, or project. Amiad assumes that all users understand risks involved within this file and/or its attached materials. This document is given in good faith and is not intended to impose any obligation to Amiad.
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