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Table of Contents
Related Manuals for amiad M100 Series
Summary of Contents for amiad M100 Series
- Page 1 AMIAD Water Systems Ltd. Filtomat M100 Series Models: M104XLP, M106XLP, M108LP, M110P Electronically-Controlled Serial Number: Order Number: Catalog Number: Filtration Degree: Tested By: Installation, Operation and Maintenance Instructions Ref: 910101-000443 / 09.2020 Original Instructions...
- Page 2 . Amiad assumes that all users understand risks involved within this file and/or its attached materials. This document is given in good faith and is not intended to impose any obligation to Amiad. While every effort has been made to ensure the information in this manual is accurate and complete, we would appreciate if you can bring any errors or omissions to the knowledge of Amiad or consult Amiad experts or its authorized representatives if you have any questions.
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Page 3: Table Of Contents
DIRT COLLECTOR - PARTS SCHEDULE ................................30 DIRT COLLECTOR - PARTS DRAWING ................................31 CONTROL TUBES SCHEME M100 ELECTRONIC ............................32 AMIAD LIMITED WARRANTY ..................................33 With any inquiry please quote the Filter Serial Number, located on the filter housing. M104XLP, M106XLP, M108LP, M110P 910101-000443 / 09.2020... -
Page 4: Technical Specifications
Technical Specifications Consult the manufacturer for optimum flow depending on filtration degree & water quality. General Maximum flow rate 400m3/h 1760USgpm Consult manufacturer for optimum flow depending on filtration degree & water quality. Min. working pressure 2.5bar 38psi Max. working pressure 10bar 150psi Filter area... -
Page 5: Safety Instructions
Always observe standard safety instructions and good engineering practices whilst working in the filter’s vicinity. Use the filter only for its intended use as designed by Amiad, any misuse of the filter may lead to undesired damage and may affect your warranty coverage. -
Page 6: Commissioning
Operation procedures exactly as described in this manual. Commissioning the filter should be done by an authorized Amiad technician, do not attempt to commission the filter unaccompanied since this may lead to undesired damage and may affect your warranty coverage. -
Page 7: Maintenance
Maintenance Before any maintenance or non-regular operation please read the following: Servicing the filter should be done only by technicians authorized by Amiad. Disconnect the filter from the power supply and lock the Main Power Switch. Disconnect the compressed air supply, release the residual pressure and lock the Pneumatics Main Valve. -
Page 8: Dimensional Drawings Model - M104Xlp
Dimensional Drawings Model - M104XLP M104XLP, M106XLP, M108LP, M110P 910101-000443 / 09.2020 Page 8 of 34 Electronically Controlled... -
Page 9: Dimensional Drawings Model - M106Xlp
Dimensional Drawings Model - M106XLP M104XLP, M106XLP, M108LP, M110P 910101-000443 / 09.2020 Page 9 of 34 Electronically Controlled... -
Page 10: Dimensional Drawings Model - M108Lp
Dimensional Drawings Model - M108LP M104XLP, M106XLP, M108LP, M110P 910101-000443 / 09.2020 Page 10 of 34 Electronically Controlled... -
Page 11: Dimensional Drawings Model - M110P
Dimensional Drawings Model - M110P M104XLP, M106XLP, M108LP, M110P 910101-000443 / 09.2020 Page 11 of 34 Electronically Controlled... -
Page 12: Introduction
The FILTOMAT M100 Series Filters are sophisticated, yet easy-to-operate automatic filters, with a self-cleaning mechanism driven by a hydraulic turbine. The FILTOMAT M100 Series is designed to work with various types of screens in filtration degrees from 500 to 80 micron, and is available in 4", 6", 8" and 10" inlet/outlet diameter. -
Page 13: Self-Cleaning Cycle
Self-Cleaning Cycle The automatic flushing cycle described below takes a few seconds and does not interrupt the supply of process water. Water flows from the inlet through the coarse and fine screens to the outlet. At a pre-set pressure differential (0.5 bar —7 psi), the controller activates the piston and opens the flushing valve. -
Page 14: Installation
Installation Read these instructions carefully before installing and operating the filter. Design Recommendations If a prolonged pipeline fill time causes a temporary high flow and low pressure situation, it is recommended that you install a pressure sustaining valve downstream of the filter. The pressure-sustaining valve will ensure a controlled fill-up of the line. -
Page 15: Preparations
Preparations Before using the filter for the first time, go through the following check-list carefully. No special training is required to carry out these activities. Check that the upstream pressure at the filter inlet is more than 2bar (30psi) during the rinse cycle. ... -
Page 16: Troubleshooting
Check inlet lines the filter Isolating valves are closed Open isolating valves Controller malfunction Please Refer to the Controller's operation Manual (Amiad AMC Controllers 6&12 Solenoids 910101-000499) M104XLP, M106XLP, M108LP, M110P 910101-000443 / 09.2020 Page 16 of 34 Electronically Controlled... -
Page 17: Maintenance
Maintenance NOTE: Depressurize the filter before maintenance (close inlet, and then outlet valve). Checking the Filter 1. Unscrew the filter lid's long bolt; for safety reasons do not remove its nut! 2. Unscrew and remove the other nuts from the filter’s lid bolts. Do not remove the long bolt's nut! 3. -
Page 18: Removing The Screen And The Dirt Collector
Servicing Draining the Filter Close the filter’s upstream (inlet) valve. Close the filter’s downstream (outlet) valve and isolate the filter from the water system. Use the manual start function of the electronic flushing controller and start a flushing cycle to release the pressure of the filter housing. - Page 19 Pull the coarse screen out of the filter housing. M104XLP, M106XLP, M108LP, M110P 910101-000443 / 09.2020 Page 19 of 34 Electronically Controlled...
- Page 20 Pull the fine screen out of the filter housing. If it is difficult to release the screens use Amiad’s Push Pull Tool ) to extract the screen by performing the following procedure: (Catalog Number 7001900-001985 A. Assemble the tool by inserting the fork shape part into the lever handle.
- Page 21 M104XLP, M106XLP, M108LP, M110P 910101-000443 / 09.2020 Page 21 of 34 Electronically Controlled...
- Page 22 Depending on the actual diameter of your filter use two units of Amiad’s Screen Separation Tool (Catalog Number 700190-001985 for 2”-8” , 700190-002139 for 10”-12” or 700190-002150 for 14”-16” filters) to separate the Chamber Flat Screen and the Dirt Collector from the Fine Screen.
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Page 23: Re-Installing The Screen And The Dirt Collector
Fine Screen. Use the two Amiad’s Screen Separation Tools to reconnect the Chamber Flat Screen and the Fine Screen. . Use the fork part of the Push Pull Tool to lift the screen and... - Page 24 Insert the Coarse Screen back to the filter housing , return the filter’s lid back to its closed position and re- tighten the lid bolts nuts M104XLP, M106XLP, M108LP, M110P 910101-000443 / 09.2020 Page 24 of 34 Electronically Controlled...
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Page 25: Parts Schedule M100 Electronic Models: M104Xlp, M106Xlp, M108Lp, M110P
Parts Schedule M100 Electronic Models: M104XLP, M106XLP, M108LP, M110P CAT No. DESCRIPTION Qty. Material 710105-XXXXXX M104XLP FILTER HOUSING RAL5010 PLOYESTER ST.37-2 710105-XXXXXX M106XLP FILTER HOUSING RAL5010 PLOYESTER 710105-XXXXXX M108LP FILTER HOUSING RAL5010 PLOYESTER 710105-XXXXXX M110P FILTER HOUSING RAL5010 PLOYESTER 770102-000174 PARKER O-RING 2-448 NBR 70 SHORE 700190-001541 COVER ASSY CAST-IRON W/PIS AND VALVE PISTON MOD... -
Page 26: Parts Drawing M104Xlp Electronic
Parts Drawing M104XLP Electronic - Page 1/2 M104XLP, M106XLP, M108LP, M110P 910101-000443 / 12.2019 Page 26 of 34 Electronically Controlled... -
Page 27: Parts Drawing M104Xlp Electronic
Parts Drawing M104XLP Electronic Page 2/2 M104XLP, M106XLP, M108LP, M110P 910101-000443 / 12.2019 Page 27 of 34 Electronically Controlled... -
Page 28: Cover - Parts Schedule
Cover - Parts Schedule CAT No. DESCRIPTION Qty. Material 710103-000819 Cover 8 Holes Blue M10X(X)(L) Cast Iron 710103-000901 Seat Valve Seal M106 (Cast-Iron Cover) Delrin 710103-000902 Ring Retaining Cover Seat Seal M106 770102-000156 O-Ring Seal (P2-351) 50+5 NBR 710103-000869 Rod Piston M1XX(L)(P) S/St316 S/ST 316 770102-000126 O-Ring Seal (P2-237) Nat... -
Page 29: Cover - Parts Drawing
Cover - Parts Drawing M104XLP, M106XLP, M108LP, M110P 910101-000443 / 12.2019 Page 29 of 34 Electronically Controlled... -
Page 30: Dirt Collector - Parts Schedule
Dirt Collector - Parts Schedule CAT No. DESCRIPTION Qty. Material 710103-000920 Body Dirt Collector S/St304 (6 Noz) S/ST 304 700190-001608 NOZZLE SUCTION+CLAMPS (A)OD52 STD M10XXL Various 760102-000097 NYLON INSERT LOCKNUT 1/4"UNC S/ST316 DIN985 S/ST 316 710101-000693 Nozzle Suction OD52 Dirt Colllector NYLON 710101-000704 Nozzle Suction Oval Clamped... -
Page 31: Dirt Collector - Parts Drawing
Dirt Collector - Parts Drawing M104XLP, M106XLP, M108LP, M110P 910101-000443 / 12.2019 Page 31 of 34 Electronically Controlled... -
Page 32: Control Tubes Scheme M100 Electronic
Control Tubes Scheme M100 Electronic M104XLP, M106XLP, M108LP, M110P 910101-000443 / 12.2019 Page 32 of 34 Electronically Controlled... -
Page 33: Amiad Limited Warranty
In no event shall Amiad be liable to the Buyer or any third party for any damages to property, or for any intangible or economic loss, including loss of profits, loss of customers or damage to reputation, for any damages, including indirect, special, consequential damages, or punitive damage arising out of or in connection with this Warranty, or arising out of or in connection with the product's performance or failure to perform, even if it has been advised of the possibility of such damages. - Page 34 Manufacturer Amiad Water Systems Ltd. D.N. Galil Elyon 1, 1233500, Israel. Tel: +972 4690 9500 | Fax: +972 48141159 | Email: info@amiad.com European Authorised Representative for CE Obelis s.a. Bd Général Wahis 53, 1030 Brussels, Belgium. Tel: +(32) 2732 5954 | Fax: +(32) 27326003 | Email: mail@obelis.net...
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