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Creative Play carousel maxi CR103 Assembly Instructions Manual

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Installation + Assembly Instructions
CR101
CR102
REF: CR103 - CAROUSEL MAXI
pg 1 of 31

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Summary of Contents for Creative Play carousel maxi CR103

  • Page 1 Installation + Assembly Instructions CR101 CR102 REF: CR103 - CAROUSEL MAXI pg 1 of 31...
  • Page 2: Parts Required

    PARTS required QTY: 11 MS1a (90mm x 90mm) 2 HOLES (various colour end caps) NOT REQUIRED MS1b QTY: 4 MS2a (90mm x 90mm) (2 with BLUE end cap,2 with YELLOW end cap) QTY: 3 MS2b (90mm x 90mm) (2 with BLUE end cap,1 with YELLOW end cap) (triangular floor) (square floor) (M12 110* square hex bolt)
  • Page 3 PARTS required continued... x44 STANDARD Metal Bracket MB-S 4 for SNAKE SLIDE / 8 for FLOWER GUARD RAIL / 4 for TREE TOPS GUARD RAIL / 8 for WINDOW GUARD RAILS / 6 for 123 BOARD / 6 for ABC BOARD / 8 for TUNNEL BOARDS x8 TRANSITION Metal Bracket MB-T...
  • Page 4 PARTS required continued... PLAYTEC THREAD BAR WASHERS SLIDE ASSEMBLY slide SUPPORT FRAME TREE TOPS GUARD RAIL PLAYTEC WASHERS FLOWER GUARD RAILS CHALK BOARD (yellow) TIMBER GUARD RAILS MIRROR BOARD (blue) pg 4 of 31 REF: CR103 - CAROUSEL MAXI...
  • Page 5 PARTS required continued... PLAYTEC PLAYTEC WASHERS WASHERS WINDOW GUARD RAILS TUNNEL BOARDS 123 BOARD NET BRIDGE TUBE TUNNEL ABC BOARD pg 5 of 31 REF: CR103 - CAROUSEL MAXI...
  • Page 6 PARTS required continued... STAIRS RAMP TELEPHONE TALK TUBES CONSISTS OF... jubilee clips 50mm dia tubing (5m approx.) (1 x BLUE TELEPHONE & 1 x YELLOW TELEPHONE) WINDOW PLANTER pg 6 of 31 REF: CR103 - CAROUSEL MAXI...
  • Page 7: Tools Required

    PARTS required continued... (TORK TAINERS various sizes) (80mm brass screws) (54 x Thickness to go through = 29mm 2 x Thickness to go through = 41mm 14 x Thickness to go through = 52mm) x104 (40mm brass screws) (End Caps) To be used for TORK TAINERS TOOLS required pg 7 of 31...
  • Page 8: Foundation Details

    Foundation Details Mark the 2 x circles shown in red below This will help with the positioning / marking out of the 750 centres for the main posts STAIRS FOUNDATION RAMP FOUNDATION SLIDE FOUNDATION *MAIN POSTS ARE POSITIONED @ 750mm centres *attacments such as slide and stairs alter - shown above pg 8 of 31 REF: CR103 - CAROUSEL MAXI...
  • Page 9 Foundation Details continued... All posts = 600mm depth AS SHOWN RIGHT *REMEMBER - 600mm below FINISHED GROUND LEVEL - if WETPOUR / MULCH / PLAYSAFE is to be laid amend as required SOIL TIMBER SUPPORT POST CONCRETE Slide Details AS SHOWN LEFT SOIL SLIDE SUPPORT FRAME CONCRETE...
  • Page 10 Installation + Assembly Instructions Construct the main assembly BEFORE laying concrete foundations STEPS CHALK BOARD (yellow) TELEPHONE (blue) MIRROR BOARD (blue) TELEPHONE (yellow) pg 10 of 31 REF: CR103 - CAROUSEL MAXI...
  • Page 11 Installation + Assembly Instructions Position the main support posts & floor assemblies Using M12 hex bolts, nylocs and end caps MS2a MS2a MS2b MS2a MS2b MS2a = Support for roof - SHORT MS2b = Support for roof - LONG All other supports are MS1a (2 hole) MS2b MS2a *FLOOR FOR SLIDE HAS...
  • Page 12 Installation + Assembly Instructions Bolt the floors to MS1/MS2a/MS2b timbers Using M12 hex bolts, nylocs and end caps *The hex bolt is ALWAYS against the metal frame End cap is always on the OUTSIDE / SHOWN side of the timber (as shown right) Attach / position the TUBE TUNNEL Using 80mm brass screws (pre-assembled with BRACKETS) *Needs to be postioned before concrete is laid the floor edges...
  • Page 13 Installation + Assembly Instructions TUBE TUNNEL DETAIL Attach the SLIDE ASSEMBLY Attach the STANDARD METAL BRACKETS using NYLOCS, TORKTAINERS & ENDCAPS *Attach the SLIDE SUPPORT FRAME using thread bar - This will be -PRE ATTACHED but not ’fixed’ pg 13 of 31 REF: CR103 - CAROUSEL MAXI...
  • Page 14 Installation + Assembly Instructions Use 80mm brass screws to secure assem- bly (STANDARD METAL BRACKETS) to the main upright supports STANDARD METAL BRACKET is positioned in the centre of the upright support BLANK pg 14 of 31 REF: CR103 - CAROUSEL MAXI...
  • Page 15 Installation + Assembly Instructions Attach the STAIRS Using 80mm brass screws and ATTACHMENT BRACKETS with TORKTAINERS and END CAPS PLEASE NOTE: The following pages show images which are not necessarily for the specific version and are used to show the assembly / installation for the specific component / sub assembly ONLY MAXI DOES NOT HAVE NET BRIDGE SEEN RIGHT IN THE POSITION SHOWN...
  • Page 16 Installation + Assembly Instructions Attach the RAMP Using 80mm brass screws and ATTACHMENT BRACKETS with TORKTAINERS and END CAPS Attach the NET BRIDGE ASSEMBLY Using 80mm brass screws and TRANSITION BRACKETS with TORKTAINERS and END CAPS *Floor edges sit ‘IN’ the playtec as per the TUBE TUNNEL DETAIL pg 16 of 31 REF: CR103 - CAROUSEL MAXI...
  • Page 17 Installation + Assembly Instructions Attach the 2 x TALK TUBES Using 80mm brass screws PLEASE NOTE: The following pages show images which are not necessarily for the specific version and are used to show the assembly / installation for the specific component / sub assembly ONLY MAXI DOES NOT HAVE NET BRIDGE SEEN RIGHT IN THE POSITION SHOWN...
  • Page 18 Installation + Assembly Instructions Main assembly complete Concrete foundations can now be laid OR follow the rest of the instructions then concrete pg 18 of 31 REF: CR103 - CAROUSEL MAXI...
  • Page 19 Installation + Assembly Instructions Attach the ROOF Using 40mm brass screws and roof clips - the colour of the clips corespond to the colour of the ROOF Each post has 2 x clips ABOVE and 2 x clips BELOW The holes in the roof are SHAPED and should ‘want’ to position itself at an angle ROOF IS NOT LEVEL ensure the drawing right is followed (measurements are from top of PLATFORM / hex board)
  • Page 20 Installation + Assembly Instructions Attach 2 x Timber Guard Rail Using 40mm brass screws METAL BRACKET is positioned in the centre of the upright support Refer to STEP for positioning 0.00 = TOP of BASE / HEX BOARD pg 20 of 31 REF: CR103 - CAROUSEL MAXI...
  • Page 21 Installation + Assembly Instructions Attach 2 x Window Guard Rail Using 40mm brass screws, NYLOCS, TORKTAINERS & ENDCAPS PLAYTEC WASHER *Window always faces OUT - Yellow frame OUTWARDS (away from platform) 6 x TORKTAINER @ 29mm thickness 2 x TORKTAINER @ 41mm thickness pg 21 of 31 REF: CR103 - CAROUSEL MAXI...
  • Page 22 Installation + Assembly Instructions Attach the 123 Board Using 6 x 40mm brass screws, 6 x STANDARD METAL BRACKETS, tork tainers and 123 Board assembly TOP VIEW DETAIL Platform ‘SIDE’ Out‘SIDE’ 6 x TORKTAINER Thickness to go through = 52mm pg 22 of 31 REF: CR103 - CAROUSEL MAXI...
  • Page 23 Installation + Assembly Instructions Attach the ABC Board Using 6 x 40mm brass screws, 6 x STANDARD METAL BRACKETS, tork tainers and ABC Board assembly The ABC Board is fitted in the same way as the 123 Board Follow detailed instructions STEP for further information pg 23 of 31 REF: CR103 - CAROUSEL MAXI...
  • Page 24 Installation + Assembly Instructions Attach the 2 x FLOWER Guard Rail Using 40mm brass screws, 8 x STANDARD METAL BRACKETS, tork tainers and FLOWER GUARD RAIL PLEASE NOTE: Image below used to show the assembly / installation for the specific component / sub assembly ONLY PLAYTEC WASHER MAXI DOES NOT HAVE A RAMP POSI-...
  • Page 25 Installation + Assembly Instructions Attach the 2 x TUNNEL BOARDS Using 80mm brass screws, 8 x STANDARD METAL BRACKETS (4 per board) and tork tainers Attach the STANDARD BRACKETS to the Tunnel Boards as shown LEFT *remember to use PLAYTEC WASHERS MB-S METAL BRACKET is positioned in the centre...
  • Page 26 Installation + Assembly Instructions Attach the Window Planter Using 80mm brass screws, NYLOCS, TORKTAINERS & ENDCAPS (positioned ‘under’ the TUBE TUNNEL’) MB-A ATTACHMENT METAL BRACKET 10mm from the end of the timber (timber face) 2 x TORKTAINER @ 29mm thickness Refer to STEP for positioning pg 26 of 31...
  • Page 27 Installation + Assembly Instructions Attach the Tree Tops Board *BE AWARE THE TREE TOPS BOARD IS AS- SEMBLED / INSTALLED SLIGHTLY DIFFERENTLY Using 40mm brass screws, NYLOCS, TORKTAINERS & ENDCAPS TO ALL OTHER BOADS 4 x TORKTAINER Thickness to go through = 29mm Engraved side - seen as you walk up the stairs...
  • Page 28 Installation + Assembly Instructions Attach the CHALK BOARD & MIRROR BOARD Using 40mm brass screws, (STANDARD METAL BRACKETS already attached to each board) HEIGHTS OF BRACKETS as per STEP MIRROR BOARD (BLUE) CHALK BOARD (YELLOW) pg 28 of 31 REF: CR103 - CAROUSEL MAXI...
  • Page 29 Installation + Assembly Instructions Installation + Assembly COMPLETE Ensure all END CAPS are present - make any final checks ... pg 29 of 31 REF: CR103 - CAROUSEL MAXI...
  • Page 30 Dimensions pg 30 of 31 REF: CR103 - CAROUSEL MAXI...
  • Page 31 NOTES: This space can be used to make any notes relating to installation / assembly of the MAXI - pass this sheet back to PRODUCT DEVELOPMENT to review the notes pg 31 of 31 REF: CR103 - CAROUSEL MAXI...

This manual is also suitable for:

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